CII Mid-Range Relays Catalog

CII Mid-Range Relays

Table of Contents

Double-pole, Electrically Held, 5 Amps and Less FCB-205 Series ...... 5-2 – 5-4 Four-pole, Electrically Held, 5 Amps and Less FCB-405 Series ...... 5-5 – 5-7 Double-pole, Electrically Held, 15 Amps and Less FCA-210 Series ...... 5-8 – 5-10 FCA-212 Series ...... 5-11 – 5-13 FCA-215 Series ...... 5-8 – 5-10 Four-pole, Electrically Held, 15 Amps and Less FCA-410 Series ...... 5-14 – 5-16 FCA-415 Series ...... 5-14 – 5-16 Six-pole, Electrically Held, 10 Amps and Less FCA-610 Series ...... 5-17 – 5-19 Single-pole, Electrically Held, 25 Amps and Less FCA-125 Series ...... 5-20 – 5-22 Three-pole, Electrically Held, 25 Amps and Less FCA-325 Series ...... 5-23 – 5-25 Three-pole, Electrically Held, 25 Amps and Less, with Auxiliary Contacts FCAC-325 Series ...... 5-26 – 5-28 Single-Pole, Electrically Held, 50 Amps or Less FCA-150 ...... 5-29 – 5-32 Single Pole, Electrically Held, 50 Amps and Less, with Auxiliary Contacts FCAC-150 ...... 5-33 – 5-36 Selection and Application Guide ...... 5-37 5

Cross Reference - Socket to Relay ...... 5-38 C I I M i d - R a n g e R e l a y s

5–1 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-205 Series, 5 Amperes, DPDT

The Series FCB-205 relay increased contact pressure General Specifications is a polarized single-side in both states over that of Temperature Rating — stable design, where the a spring return nonpolar -70˚C TO + 125˚C flux from a permanent design. We also Altitude — 300,000 Feet magnet provides the manufacture other forms of Shock* — armature holding force in the FCB relay: Z, Y, & X Enclosures — the deactivated state, and — 5 Amp 4PDT 200 g for 6 mS FCB-405 W & M Enclosures (Stud Mtg.) — its flux path is switched Relay and combined with the coil 100 g for 6 mS flux in the operated state. T Enclosure (Socket Mounted in Track) — This results in appreciably 50 g for 11 mS Product Facts Vibration, Sinusoidal* — Z, Y, & X Enclosures — I Hermetically Sealed 0.12 DA 10 to 70 Hz, 30 g 70-3000Hz W & M Enclosures (Stud Mtg.) — I All Welded Construction 0.12 DA 10 to 57 Hz, 20 g 57-3000Hz T Enclosure (Socket Mounted in Track) — I Balanced Force 0.06 DA 10 to 57 Hz, 10 g 57 to 500Hz, I Permanent Magnet Drive 20 g 500 to 3000 Hz I Contacts rated low level to Vibration, Random* — 5 Amps VDC and 115/200 Z, Y, & X Enclosures — VAC 400 Hz, 3 Phase 0.4 g 2/Hz 50-2000Hz T, W & M Enclosures — Contact Rating — Amperes Weight .54 ounces max. 0.2 g 2/Hz 50-2000Hz I Ratings Are Continuous Duty (15.4 grams) Dielectric Strength — Qualified to M83536/1, /2 Type of Life (Min.) 28 VDC 115VAC 115/200VAC At Sea Level — I Load Cycles x 10 3 400Hz 400Hz, 3Ø All circuits to ground and circuit to Resistive 100 555circuit — 1000 V rms Inductive 20 355Coil to ground — 1000 V rms Motor 100 233At 80,000 Feet — 250 V rms Lamp 100 111Insulation Resistance — *60 Hz loads rated for 10,000 operations Initial (500 VDC) — 100 M Ω Min. After Life or Environmental Tests — Low Level Switching Capability: With contacts operating a load of 10 to 50 50 M Ω Min. microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 Operate Time at Nominal operations. Voltage — 4 ms or less Release Time at Nominal Overload Current — 20 AMPS DC, 30 AMPS 400Hz Voltage — 4 ms or less Rupture Current — 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE * Max. contact opening under vibration Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS or shock 10 microseconds End of Life — 0.125 VOLTS

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 20 Ω 4.5 0.3 2.5 2 12 DC 125 Ω 9.0 0.75 4.5 3 28 DC 500 Ω 18.0 1.5 7.0 4 (A) 28 DC 500 Ω 18.0 1.5 7.0 5 48 DC 1600 Ω 36.0 2.5 14.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.

5–2 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-205 Series, 5 Amperes, DPDT (Continued)

CODE Socket Pin Terminals CODE Solder Pin Terminals CODE Solder Hook Terminals Socket Pins Gold Plated. Polarizing All Terminals Tin/Lead Plated Hook Terminals Tin/Lead Plated "A" pin tin/lead plated "B" "C" .170 .050 ± .005 .170 (1.27 ± (.13) (4.32) Silicone (4.32) Rubber Gasket .200 .200 (5.08) (5.08) .050 ± .002 .050 ± .002 .210 .065 DIA (1.27 ± .05) (1.27 ± .05) (5.33) (1.65) polarizing pin polarizing pin .040 ± .002 Dia Pin -X2 -X2 (1.02 ± .02) 8 Places -X2

+X1 +X1 .040 ± .002 Dia Pin BLUE BEAD .040 ± .001 Dia Pin BLUE BEAD (1.02 ± .02) (1.02 ± .02) +X1 8 Places 8 Places BLUE BEAD CODE 90˚ Solder Pins CODE CODE "H" All Pins Bright Acid Tin/lead "Z" "Y" .150± .015 .640 Max. (3.81) (16.26) .640 Max (16.26) .156 .810 Max. .025 (.64) .150 FULL R (3.96) (20.57) (3.81) .810 Max. 4 PLCS 1.078 (20.57) (27.38) .133 1.062 (3.38) .040± .020 R Typ. .410 Max. (26.92) 5 .150 BLUE BEAD .150± .015 .210 (10.41) .410 Max. .312 C (3.81) (10.4) I (3.81) (5.33) (7.92) I .040 ± .001 Dia Pin M 1.280 Max.

(1.02 ± .02) i (32.57) d

8 Places - R a

Enclosures CODE CODE n g All Enclosures have Cupro-Nickel Cans "W" "T" e M83536/2-028 R bright acid tin/lead plated after assembly e l

.810 Max. (REFERENCE ONLY) a to terminal headers. (20.57) y s Dimensions: Inches ± .010 (mm ± .25) .410 Max. (10.41) .080 ±.005 Enclosure "T" is for use with track (2.03 ± .13) mounted sockets and requires socket pin .500 .158 ±.005 ** terminals, but no gasket. The gasket is (12.7) (4.01 ± .13) .172 .640 Max. included in the socket assembly. (4.37) (16.26) 4-40 UNC-2A .375 CODE .141 2 Studs * (9.52) .810 Max. "X" .312 (3.58) .133 (20.57) (7.92) (3.38) .055 ±.005 .693 Max. (1.38 ± .13) (17.6) .032 .640 Max (.79) (16.26) .320 .410 Max. (8.13) (10.41) .810 Max. .110 ±.005 FULL R .055 ±.005 (2.79 ± .13) 4 PLCS (20.57) (1.38 ± .13) 1.062 (26,92) *Metric threads available,To specify use M in place of W 1.078 NOTE: FOR USE WITH TRACK MOUNT PER (27.38) MIL-R-6106/23 .410 Max. ** MEASURED FROM SURFACE OF HEADER (10.4)

1.280 Max. .025 (32.51) (.64)

5–3 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-205 Series, 5 Amperes, DPDT (Continued)

Terminal Wiring

DC Coils Transient Suppression

POLARIZING POLARIZING PIN PIN 31X2 - 2 3 X2 - 2 1 B B + + A A X1 + X1 + BLUE BEAD BLUE BEAD

.150 Typ .075 NOTE: Polarity must be observed with DC coil supply. (3.81) (1.90) Polarizing Pin Relay is polarized with a permanent magnet and will not 3 -X2 2 1 operate or be damaged by reverse polarity. B Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC A minimum. Zener diodes have a minimum rating of 1 watt. .075 +X1 Blue Bead Terminal designations are for reference only and do not (1.90) .150 Typ appear on the header. (3.81)

TERMINAL VIEW

HOW TO ORDER

FCB-205-A Y 4

RELAY TYPE

TERMINALS (Socket Pins)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–4 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-405 Series, 5 Amperes, 4PDT

The Series FCB-405 relay increased contact pressure General Specifications is a polarized single-side in both states over that of Temperature Rating — stable design, where the a spring return nonpolar -70˚C TO + 125˚C flux from a permanent design. We also Altitude — 300,000 Feet magnet provides the manufacture other versions Shock* — armature holding force in of this relay: Z & Y Enclosures — the deactivated state, and — 5 Amp DPDT 200 g for 6 mS FCB-205 W, X & M Enclosures — its flux path is switched Relay and combined with the coil 100 g for 6 mS flux in the operated state. T Enclosure (In Track) — This results in appreciably 50 g for 11 mS Product Facts Vibration, Sinusoidal* — Z & Y Enclosures — I Hermetically Sealed 30 g 70-3000Hz W, X & M Enclosures — I All Welded Construction 20 g 70-3000Hz T Enclosure (Socket Mounted in Track) — I Balanced Force 20 g 500-3000 Hz Permanent Magnet Drive I Vibration, Random* — I Contacts rated low level to Z & Y Enclosures — 5 Amps 28 VDC and 115/200 0.4 g 2/Hz 50-2000Hz VAC 400 Hz, 3 Phase T, W, X & M Enclosures — 0.2 g 2/Hz 50-2000Hz Weight .93 ounces max. Contact Rating — Amperes I Ratings Are Continuous Duty Dielectric Strength — (26.4 grams) At Sea Level — Qualified to M83536/5 & /6 Type of Life (Min.) 28 VDC 115VAC 115/200VAC All circuits to ground and circuit to I Load Cycles x 10 3 400Hz 400Hz-3Ø circuit — 1000 V rms Resistive 100 555Coil to ground — 1000 V rms Inductive 20 355At 80,000 Feet — 250 V rms Motor 100 233Insulation Resistance — Lamp 100 111Initial (500 VDC) — 100 M Ω Min. Low Level Switching Capability: With contacts operating a load of 10 to 50 After Life or Environmental Tests — microamperes at 10 to 50 millivolts, the contact resistance miss detection 50 M Ω Min. level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 Operate Time at Nominal 5 operations. Voltage — 6 ms or less C I

Overload Current — 20 AMPS DC, 30 AMPS 400Hz Release Time at Nominal I Rupture Current — 25 AMPS DC, 40 AMPS 400Hz Voltage — 6 ms or less M i d

Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE - R

Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS * Max. contact opening under vibration a or shock 10 microseconds n End of Life — 0.125 VOLTS g e R e l a y s

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 25 Ω 4.5 0.3 2.5 2 12 DC 100 Ω 9.0 0.75 4.5 3 28 DC 400 Ω 18.0 1.5 7.0 4 (A) 28 DC 400 Ω 18.0 1.5 7.0 5 48 DC 1275 Ω 36.0 2.5 14.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.

5–5 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-405 Series, 5 Amperes, 4PDT (Continued)

Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE CODE CODE "A" "B" "C" Socket Pins - All DC Coils Solder Pin Terminals Solder Hook Terminals PIN TERMINALS ARE GOLD PLATED PIN TERMINALS TIN/LEAD PLATED HOOK TERMINALS TIN/LEAD PLATED .050 ± .005 (1.27 ± (3) Silicone Rubber Gasket .300 (7.62) .040 ±.002 Dia. Pin .170 .040 ± .001 Dia. Pin .170 (1.02 ±.05) 14 Plcs (4.32) -X2 .300 .065 Dia. typ (4.32) -X2 (1.02 ± .02) 14 Plcs (7.62) (1.65) .040±.002 Dia. Pin (1.02 ±.05 )14 Plcs -X2

+X1 +X1 BLUE BEAD BLUE BEAD +X1 CODE M83536/6-025 Enclosures BLUE BEAD "T" (REFERENCE ONLY) All Enclosures have cupro-Nickel CODE .080 cans bright acid tin/lead plated after "Z" ± .005 .640 Max. (2.03) (± .13) assembly to terminal headers. .640 Max. (16.26) (16.26) Dimensions: Inches ± .010 (mm ± .25) Code "T" used only with track- .810 Max. .158 ** mounted Sockets. Requires code (20.37) .810 Max. ± .005 .055 ± .005 (4.01) "A" pin terminals. Gasket is (20.37) (± .13) (1.38) (± .13) included in the socket assembly. .110 ± .005 (2.79) (± .13) .810 Max. (20.37) .810 Max. (20.37) .430 (10.92)

± .005 CODE CODE (± .13) .500 "Y" "W" (12.70) ** Measured from surface of header .250 (6.35) CODE .025 "X" 1.078 .640 Max. (.64) .141 Typ (27.38) (16.26) (3.58) .133 Typ .810 Max. 1.062 (3.38) (20.37) .500 (26.92) (12.70) .810 Max. .156 (20.37) (3.96) .640 Max. .405 1.078 (16.26) (10.29) .600 .141 (3.58) (27.38) .172 Dia (5.24) .133 Typ (4.37) 1.062 (3.38) (26.92) 4-40 UNC-2A 3 Studs .375 1.280 * (9.52) (32.51) .810 Max. ± .031 FULL R .500 ± (.79) 8 PLCS (20.37) (12.7) .712 (18.0) .640 Max. .032 (16.26) (.79) .810 Max. (20.57) .025 .250 1.280 (.64) (6.35) (32.51) FULL R .810 Max. 6 PLCS (20.37) .810 Max. (20.37) 5–6 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCB-405 Series, 5 Amperes, 4PDT (Continued)

Terminal Wiring

DC Coils DC Coils with Transient Suppression

3 X2 - 2 1 D 3 X2 - 2 1 D

C C + + B B

X1 + A X1 + A

BLUE BEAD BLUE BEAD

.450 (3.81) .150 .150 NOTE: Polarity must be observed with DC coil supply. (3.81) (3.81) Relay is polarized with a permanent magnet and will not -X2 operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier .300 .450 (7.62) circuits have peak inverse voltage rating of 600 VDC (11.43) minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. +X1 5 BLUE BEAD C I I

TERMINAL VIEW M i d - R a n g e R e l a y s HOW TO ORDER

FCB-405-A Y 4

RELAY TYPE

TERMINALS (Socket Pins)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–7 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-210 Series, 10 Amperes, DPDT

The Series FCA-210 relay manufacture other versions General Specifications is a polarized single-side of this relay: Temperature Rating — stable design, where the -70˚C TO + 125˚C FCA-410 — 10 Ampere flux from a permanent 4PDT Relay Altitude — 300,000 Feet magnet provides the Shock* — armature holding force in FCA-610 — 10 Ampere Z, Y, & X Enclosures — the deactivated state, and 6 PDT Relay 200 g for 6 mS its flux path is switched and Available: W & M Enclosures (Stud Mtg.) — combined with the coil flux 100 g for 6 mS in the operated state. FCA-215 — 15 Ampere Vibration, Sinusoidal* — This results in appreciably DPDT Relay, Has the same Z, Y, & X Enclosures — specifications as the Product Facts increased contact pressure 30 g 33-3000Hz in both states over that of a FCA-210 except is rated at W & M Enclosures (Stud Mtg.) — 20 g 33-3000Hz I Hermetically Sealed spring return nonpolar 15 amps. (Commercial Only) All Welded Construction design. We also Vibration, Random* — I Z, Y, & X Enclosures — I Balanced Force 0.4 g 2/Hz 50-2000Hz Permanent Magnet Drive W & M Enclosures (Stud Mtg.) — I 0.2 g 2/Hz 50-2000Hz I Contacts — Silver Cadmium Dielectric Strength — Oxide with Gold Plating At Sea Level — Coils for DC, 50 to 400Hz All circuits to ground and circuit to I circuit — 1250 V rms and 400Hz AC Contact Rating — Amperes Ratings Are Continuous Duty Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms I Weight 1.6 ounces max. Type of Life (Min.) 15VAC 115/200VAC 3Ø (45.4 grams) 28 VDC 1 Insulation Resistance — Load Cycles x 10 3 400Hz 400Hz 60Hz* Initial (500 VDC) — 100 M Ω Min. I Qualified to M83536/9, /10 Resistive 100 10 10 10 2.5 After Life or Environmental Tests — Inductive 20 8882.5 50 M Ω Min. Motor 100 4442.0 Operate Time at Nominal Lamp 100 2221Voltage — DC Relays — 10 ms or less *60 Hz loads rated for 10,000 operations AC Relays — 15 ms or less Overload Current — 40 AMPS DC, 60 AMPS 400Hz Release Time at Nominal Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Voltage — Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE DC Relays — 10 ms or less Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS AC Relays — 50 ms or less End of Life — 0.125 VOLTS * Max. contact opening under vibration or shock 10 microseconds

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0 4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400 Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. NOTE: Only DC Coil Models are D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. QPL Approved. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. 5–8 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-210 Series, 10 Amperes, DPDT (Continued)

(7.62) (13.34) (9.52) C .330 ±.030 I (8.83) ± (.76) .070 (1.78) 1.718 Max. I .062+.002 Dia. .050 (1.27) (43.64) M

- .001 i +.006 d (1.57 +.05 ) Polar .115 CODE .375 .150 - - (.010) R -X2 - .02 Pin (9.52) (3.8) (2.92) +(.152) “X” a - (.254) -X2 “A” n Max. g .550 e

(13.97) R .062 .027 ±.003 AC Coils e (1.57) l (.69) ± (.08) 1.025 Max. a .062 ±.001 Dia. Pin Dia. FULL R y BLUE BEAD (1.57 ± .02) 8 Plcs 4 PLCS (26.04) .500 s +X1 .062 +002 Dia. Pin 1.396 (12.70) BLUE BEAD -.001 (35.46) DC Coils 1.446 CODE Circuit Board Pins (36.73) CODE Solder Hook Terminals 28 VAC Coils “G” .525 Max. “C” Same as Code “F” Except polarizing (13.34) HOOK TERMINALS TIN/LEAD PLATED Pin turned 90˚ to this plane. POLARIZING PIN 1.718 Max. .040 (43.64) (1.02) .312 CODE (7.92) "W" 6-32 UNC-2A .375 2 Studs * (9.52)

0.80 DIA CODE 90˚ Solder Pins All Pins Bright Acid Tin/lead .031 .300 ± .020 (2.03) (.787) (7.62)± .51 “H” .400 “A” +.002 (10.61) MAX. .062 - .001 Dia. Term. (1.57) +.05 8 Plcs -X2 - .02 .200 .257 (5.08) 1.025 Max. (26.04) (6.52) .525 Max. .100 R Typ. (13.34) +X1 .200 BLUE BEAD .200 .200 .625 BLUE BEAD (5.08) +.002 (5.08) (5.08) (5.88) .062 - .001 Dia. *Metric threads available,To specify use M in place of W 5–9 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-210 Series, 10 Amperes, DPDT (Continued)

Terminal Wiring DC Coils with DC Coils AC Coils AC Coils Transient Suppression 115 VAC 28 VAC

POLARIZING POLARIZING POLARIZING POLARIZING PIN PIN PIN PIN 1 X2 - 2 3 1 X2 - 2 3 1 X2 2 3 1 X2 2 3 B B B B + + AC AC A A A A X1 + X1 + X1 X1

BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD

.200 .100 NOTE: Polarity must be observed with DC coil supply. (5.08) (2.54) Relay is polarized with a permanent magnet and will not A1 -X2 A2 A3 operate or be damaged by reverse polarity. B Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC A minimum. Zener diodes have a minimum rating of 1 watt. .100 (2.54) +X1 .200 .100 (5.08) Terminal designations are for reference only and do not (2.54) .400 appear on the header. (10.16) .600 (15.24)

TERMINAL VIEW

HOW TO ORDER

FCA-215- FCA-210-A Y 4

RELAY TYPE

TERMINALS (Socket Pins, DC Coil)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

NOTE: Only DC coil models are QPL Approved

* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–10 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-212 Series, 12 Amperes, DPDT

The Series FCA-212 relay results in appreciably General Specifications is a polarized single-side increased contact pressure Temperature Rating — stable design, where the in both states over that of a -70˚C TO + 125˚C flux from a permanent spring return nonpolar Altitude — 300,000 Feet magnet provides the design. We also Shock* — armature holding force in manufacture other versions Z, Y, & X Enclosures — the deactivated state, and of this relay: 200 g for 6 mS its flux path is switched and W & M Enclosures (Stud Mtg.) — FCA-412 — 12 Amp 4PDT 100 g for 6 mS combined with the coil flux Relay in the operated state. This Vibration, Sinusoidal* — Z, Y, & X Enclosures — Product Facts 30 g 33-3000Hz W Enclosure — I Hermetically Sealed 20 g 33-3000Hz All Welded Construction Vibration, Random* — I Z, Y, & X Enclosures — I Balanced Force 0.4 g 2/Hz 50-2000Hz Permanent Magnet Drive W & M Enclosures (Stud Mtg.) — I 0.2 g 2/Hz 50-2000Hz I Contacts — Silver Cadmium Dielectric Strength — Oxide with Gold Plating At Sea Level — Coils for DC, 50 to 400Hz All circuits to ground and circuit to I circuit — 1250 V rms and 400Hz AC Contact Rating — Amperes Ratings Are Continuous Duty Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms I Weight 1.6 ounces max. Type of Life (Min.) 15VAC 115/200VAC 3Ø (45.4 grams) 28 VDC 1 Insulation Resistance — Load Cycles x 10 3 400Hz 400Hz 60Hz* Initial (500 VDC) — 100 M Ω Min. Resistive 100 12 12 12 2.5 After Life or Environmental Tests — Inductive 20 8882.5 50 M Ω Min. Motor 100 4442.0 Operate Time at Nominal Lamp 100 2221Voltage — DC Relays — 10 ms or less *60 Hz loads rated for 10,000 operations AC Relays — 15 ms or less Overload Current — 40 AMPS DC, 60 AMPS 400Hz Release Time at Nominal 5

Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Voltage — C I Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE DC Relays — 10 ms or less I AC Relays — 50 ms or less M

Max. Contact Drop at 12 Amps — INITIAL 0.150 VOLTS i d

End of Life — 0.175 VOLTS - R

* Max. contact opening under vibration a

or shock 10 microseconds n g e R e l a y

Coil Data s Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0 4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400 Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.

5–11 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-212 Series, 12 Amperes, DPDT (Continued)

Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals Enclosures Socket Pins 115 VAC SOCKET PINS ARE GOLD PLATED CODE All Enclosures have Cupro-Nickel POLARIZING PINS ARE TIN/LEAD PLATED “D” Cans bright acid tin/lead plated after CIRCUIT BOARD PINS ARE TIN/LEAD PLATED .050 ± .005 assembly to terminal headers. DIMENSIONS EXCEPT AS NOTED: .270 (1.27 ± (13) (6.86) Silicone INCHES ± .010 (MILLIMETERS ± .25) Rubber Dimensions: Inches ± .010 (mm ± .25) Gasket CODE .330 ±.030 “A” AC Coils 1.125 in. (28.57) Max. Socket Pins - All DC Coils (8.83) ± (.76) DC Coils 1.010 in. (25.65) Max. “A” .070 (1.78) .050 ± .005 .050 (1.27) .270 +.006 (1.27 ± (.127) .115 (6.86) Silicone - (.010) CODE Rubber (2.92) +(.152) “Z” Gasket - (.254) -X2 “A” .300 Max. (7.62) .062 .027 ±.003 +.002 (1.57) (.69) ± (.08) .062- .001 Dia. Dia. 1.025 Max. (26.04) +.05 Polar +X1 .062 ± .001 Dia. Pin (1.57 - .02 ) -X2 Pin BLUE BEAD (1.57 ± .02) .525 Max. (13.34) CODE Socket Pins 28 VAC Coils Same as Code “D” Except polarizing “E” Pin turned 90˚ to this plane. POLARIZING PIN CODE .062 ±.001 Dia. Pin “Y” BLUE BEAD (1.57 ± .02) 8 Plcs “A” MAX. CODE “B” .040 .156 1.025 Max. (1.02) Circuit Board Pins - All DC Coils CODE Circuit Board Pins FULL R (3.96) (26.04) 4 PLCS 1.446 .270 “F” 115 VAC Coils (36.73) .150 (6.86) .270 1.396 (3.8) (6.86) (35.46) .300 .525 Max. .375 (7.62) (13.34) (9.52) .330 ±.030 (8.83) ± (.76) .070 (1.78) 1.718 Max. .062+.002 Dia. (43.64) - .001 .050 (1.27) +.006 (1.57 +.05 ) Polar .115 CODE .375 .150 - .02 Pin - (.010) -X2 (2.92) +(.152) “X” (9.52) (3.8) - (.254) -X2 “A” Max. .550 (13.97) .062 .027 ±.003 AC Coils (1.57) (.69) ± (.08) .062 ±.001 Dia. Pin Dia. FULL R 1.025 Max. BLUE BEAD (1.57 ± .02) 8 Plcs 4 PLCS (26.04) .500 +X1 .062 +002 Dia. Pin 1.396 (12.70) BLUE BEAD -.001 (35.46) DC Coils 1.446 CODE Circuit Board Pins (36.73) CODE Solder Hook Terminals 28 VAC Coils “G” .525 Max. “C” Same as Code “F” Except polarizing (13.34) HOOK TERMINALS TIN/LEAD PLATED Pin turned 90˚ to this plane. POLARIZING PIN 1.718 Max. .040 (43.64) (1.02) .312 CODE (7.92) "W" 6-32 UNC-2A .375 2 Studs * (9.52)

0.80 DIA CODE 90˚ Solder Pins All Pins Bright Acid Tin/lead .031 .300 ± .020 (2.03) (.787) (7.62)± .51 “H” .400 “A” +.002 (10.61) MAX. .062 - .001 Dia. Term. (1.57) +.05 8 Plcs -X2 - .02 .200 .257 (5.08) 1.025 Max. (26.04) (6.52) .525 Max. .100 R Typ. (13.34) +X1 .200 BLUE BEAD .200 .200 .625 BLUE BEAD (5.08) +.002 (5.08) (5.08) (5.88) .062 - .001 Dia. 5–12 *Metric threads available,To specify use M in place of W Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-212 Series, 12 Amperes, DPDT (Continued)

Terminal Wiring DC Coils with DC Coils AC Coils AC Coils Transient Suppression 115 VAC 28 VAC

POLARIZING POLARIZING POLARIZING POLARIZING PIN PIN PIN PIN 1 X2 - 2 3 1 X2 - 2 3 1 X2 2 3 1 X2 2 3 B B B B + + AC AC A A A A X1 + X1 + X1 X1

BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD

HOW TO ORDER y s

FCA-212-A Y 4

RELAY TYPE

TERMINALS (Socket Pins, DC Coil)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

5–13 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-410 Series, 10 Amperes, 4PDT

The Series FCA-410 relay design. We also General Specifications is a polarized single-side manufacture 2-pole and Temperature Rating — stable design, where the 6-pole versions of this relay. -70˚C TO + 125˚C flux from a permanent FCA-210 — 10 Amp DPDT Altitude — 300,000 Feet magnet provides the Relay Shock* — armature holding force in Z & Y Enclosures — the deactivated state, and FCA-610 — 10 Amp 6PDT 200 g for 6 mS its flux path is switched and Relay W, X & M Enclosures — combined with the coil flux Available 100 g for 6 mS in the operated state. Vibration, Sinusoidal* — This results in appreciably FCA-415 — 15 Amp 4PDT, Z & Y Enclosures — Has the same specifications Product Facts increased contact pressure 0.12 DA 10 to 70Hz in both states over that of a as the FCA-410 except is 30 g 70 to 3000Hz W, X & M Enclosures — I Hermetically Sealed spring return nonpolar rated at 15 amps. (Commercial Only) 0.12 DA 10 to 57Hz I All Welded Construction 20 g 57 to 3000Hz I Balanced Force Vibration, Random* — Permanent Magnet Drive Z & Y Enclosures — I 0.4 g 2/Hz 50-2000Hz I 4PDT switching in one inch W, X & M Enclosures — cube Contact Rating — Amperes 0.2 g 2/Hz 50-2000Hz Ratings Are Continuous Duty Contacts — Silver Cadmium Dielectric Strength — I At Sea Level — Type of Life (Min.) 20VAC 120/200VAC Oxide with Gold Plating 28 VDC 1 All circuits to ground and circuit to Load Cycles x 10 3 400Hz 400Hz-3Ø 60Hz-3Ø* Coils for DC and AC circuit — 1250 V rms I Resistive 100 10 10 10 2.5 50 to 400Hz or 400Hz Coil to ground — 1000 V rms Inductive 20 8882.5 At 80,000 Feet — 350 V rms I Weight 2.72 ounces max. Motor 100 4442.0 Insulation Resistance — (77 grams max.) Lamp 100 2221.0 Initial (500 VDC) — 100 M Ω Min. After Life or Environmental Tests — I Qualified to M83536/15, /16 *60 Hz loads rated for 10,000 operations 50 M Ω Min. Overload Current — 40 AMPS DC, 60 AMPS 400Hz Operate Time at Nominal Rupture Current — 50 AMPS DC, 80 AMPS 400Hz Voltage — Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE DC Relays — 15 ms or less Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS AC Relays — 20 ms or less End of Life — 0.125 VOLTS Release Time at Nominal Voltage — DC Relays — 15 ms or less AC Relays — 50 ms or less

* Max. contact opening under vibration or shock 10 microseconds

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0 4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400 Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 40 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.

NOTE: Only DC Coil Models are QPL Approved.

5–14 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-410 Series, 10 Amperes, 4PDT (Continued)

Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted. Terminals Enclosures Terminals on 0.200 centers. CODE “D” All Enclosures have cupro-Nickel Coil terminals: X1-X2. cans bright acid tin/lead plated after Socket Pins are Gold Plated. Socket Pins-115 VAC Coils assembly to terminal headers. Circuit Board Pins are Tin/Lead Plated. CODE .270 .050 ± .005 CODE “A” (6.86) (1.27 ± (3) “Z” .100 Socket Pins-All DC Coils Silicone (25.4) Rubber .050 ± .005 Gasket (1.27 ± (3) .270 Silicone (6.86) Rubber 1.051 B

Gasket L (25.79) U

E -X2 B E A

D 1.051 .062 ±.001 Pin (25.79) (1.57 ± .02 ) 14 places +X1 -X2 CODE .062 ±.001 Pin .150 typ. (1.57 ± .02 ) “Y” (3.8) 14 places +X1

1.015 .625 .937 BLUE BEAD (25.79) 15.88 23.80 CODE “B” Circuit Board Pins-All DC Coils 1.015 .312 (25.79) 7.92 .270 FULL R (6.86) 6 PLCS 1.396 5 (35.46) SEE NEXT PAGE 1.446 C (36.73) I I M + .002 .062 Dia. Pin i - .001 d

(1.57 + .05 ) 14 Plcs. 1.00 - - .02 FOR MORE COIL (25.4) R a n g

-X2 .040 e 1.718 Max. (1.02) R TERMINAL OPTIONS e (43.64) .156 l (3.96) a y +X1 s CODE .312 "W" (7.92) BLUE BEAD 6-32 UNC-2A .375 3 Studs * (9.52) CODE .150 Typ. CODE “C” (3.8) Solder Hooks-AC or DC Coils “X” 1.00 .047 (25.4) (1.20) 1.00 .625 .937 (25.4) 15.88 23.80

1.015 (25.78) 0.80 DIA 1.015 .687 .300 ± .020 (2.03) (25.79) (17.44) (7.26) ± .51 FULL R 1.396 .343 6 PLCS (35.46) (8.71) .160 1.446 (4.06) (36.73) -X2 + .002 .062 - .001 Dia. Pin 1.051 (1.57 + .05 )14 Plcs. .687 - .02 1.051 (25.79) (17.44) (25.79) +X1 .160 1.718 Max. .040 (4.06) BLUE BEAD (43.64) (1.02) *Metric threads available,To specify use M in place of W 5–15 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-410 Series, 10 Amperes, 4PDT (Continued)

Terminals (Continued) CODE “E” CODE “F” CODE “G” Socket Pins- 28 VAC Coils Circuit Board Pins-115 VAC Coils Circuit Board Pins- 28 VAC Coils .270 .270 .270 (6.86) .050 ± .005 (6.86) (1.27 ± (3) (6.86) Silicone Rubber Gasket B B L + .002 L B U

.062 Dia. Pin U L

E - .001 U + .05 E B (1.57 ) 14 Plcs. E

-X2 -X2 B E - .02 -X2 E B A A E D D A

+ .002 D .062 - .001 Dia. Pin (1.57 + .05 ) 14 Plcs. +X1 - .02 + .002 +X1 .062 - .001 Dia. Pin +X1 (1.57 + .05 ) 14 Plcs. - .02

Terminal Wiring A & B Pin Terminal C Hook Terminal Transient Suppression D & F Pin Terminal E & G Pin Terminal All DC Coils All AC & DC Coils Cir. 115 VAC Coils 28 VAC Coils 1 X2 2 3 1 X2 2 3 1 X2 2 3 1 2 3 1 2 3 D - D - D - D D

C C C C X2 C X2 + + + AC AC B B B B X1 B

A X1 + A X1 + A X1 + A A X1 BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD .600 (15.24) NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. .200 .400 -X2 (5.08) Diodes used in transient suppression and in AC rectifier (10.16) .600 circuits have peak inverse voltage rating of 600 VDC (15.24) minimum. Zener diodes have a minimum rating of 1 watt. +X1 Terminal designations are for reference only and do not appear on the header. BLUE BEAD .200 (5.08) .400 (10.16)

HOW TO ORDER TERMINAL VIEW FCA-415- FCA-410 A Y 4

RELAY TYPE

TERMINALS (Socket Pins)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–16 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-610 Series, 10 Amperes, 6PDT

The Series FCA-610 relay increased contact pressure General Specifications is a polarized single-side in both states over that of Temperature Rating — stable design, where the a spring return nonpolar -70˚C TO + 125˚C flux from a permanent design. We also Altitude — 300,000 Feet magnet provides the manufacture 2-pole and Shock* — armature holding force in 4-pole versions of this relay. Z, Y, & X Enclosures — the deactivated state, and 50 g for 6 to 9 mS FCA-210 — 10 Amp DPDT its flux path is switched and Relay Vibration, Sinusoidal* — combined with the coil flux Z, Y, & X Enclosures — in the operated state. This FCA-410 — 10 Amp 4PDT 20 g to 2000Hz results in appreciably Relay Vibration, Random* — Product Facts Z, Y, & X Enclosures — 0.3 g 2/Hz 50-2000Hz I Hermetically Sealed Dielectric Strength — At Sea Level — I All Welded Construction All circuits to ground and circuit to I Balanced Force circuit — 1250 V rms Permanent Magnet Drive Coil to ground — 1000 V rms I At 80,000 Feet — 350 V rms I 6PDT Switching in 1.4 Cu Insulation Resistance — Inch Initial (500 VDC) — 100 M Ω Min. After Life or Environmental Tests — I Contacts — Silver Cadmium Oxide with Gold Plating Contact Rating — Amperes 50 M Ω Min. Ratings Are Continuous Duty Operate Time at Nominal I Coils for DC and 400Hz Voltage — Type of Life (Min.) 28 VDC 115VAC 115/200VAC Weight 4.16 ounces max. Load Cycles x 10 3 400Hz 400Hz-3Ø DC Relays — 15 ms or less I AC Relays — 20 ms or less (117.94 grams max.) Resistive 100 10 10 10 Inductive 20 888Release Time at Nominal Motor 100 444Voltage — DC Relays — 15 ms or less Lamp 100 222 AC Relays — 50 ms or less *60 Hz loads rated for 10,000 operations * Max. contact opening under vibration 5 Overload Current — 40 AMPS DC, 60 AMPS 400Hz or shock 10 microseconds C

Rupture Current — 50 AMPS DC, 80 AMPS 400Hz I I

Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE M i Max. Contact Drop at 25 Amps — INITIAL 0.100 VOLTS d - End of Life — 0.125 VOLTS R a n g e R e l a y s

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 8.5 Ω 4.5 0.3 2.5 2 12 DC 33 Ω 9.0 0.75 4.5 3 28 DC 180 Ω 18.0 1.5 7.0 4 (A) 28 DC 180 Ω 18.0 1.5 7.0 5 48 DC 530 Ω 32.0 2.5 14.0 8 115 400 Hz 60 mA 90.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.

5–17 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-610 Series, 10 Amperes, 6PDT (Continued)

Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted. Terminals CODE “C” Enclosures Terminals on 0.200 centers. Solder Hooks-AC or DC Coils All Enclosures have cupro-Nickel Coil terminals: X1-X2. cans bright acid tin/lead plated after Socket Pins are Gold Plated. assembly to terminal headers. Circuit Board Pins are Tin/Lead Plated. CODE CODE “A” “Z” 1.010 Max. (25.65) 0.80 DIA Socket Pins-All DC Coils .300 ± .010 (7.26) ± .254 (2.03) BLUE BEAD .050 ± .005 1.053 Max. .270 (1.27 ± (3) (26.75) (6.86) Silicone Rubber Gasket +X1

1.483 Max. (37.67) BLUE BEAD + .002 .062 - .001 Dia. Pin (1.57 + .05 ) 20 Plcs. -X2 - .02 +X1 CODE .150 (3.81) “Y” CODE “D” Socket Pins-All AC Coils .050 ± .005 1.483 Max. (1.27 ± (3) (37.67) 1.00 -X2 .270 1.410 (25.4) (6.86) Silicone Rubber (35.81) Gasket

.062 ±.001 Dia.Pin (1.57 ± .02 ) 1.053 Max 20 places BLUE BEAD (26.75) 1.412 (35.86) 1.462 (37.13) X1 .156 CODE “B” .062 ±.001 Dia.Pin 1.010 Max. (3.96) (25.65) X2 (1.57 ± .02 ) Circuit Board Pins-All DC Coils 20 places .040 .270 1.708 Max. (1.02) (6.86) (43.38)

CODE .150 CODE “F” “X” (3.81) Circuit Board Pins-All AC Coils BLUE BEAD .270 (6.86) 1.483 Max. (37.67) 1.00 1.410 (25.4) (35.81) +X1

BLUE BEAD 1.053 Max (26.75) 1.412 (35.86) -X2 1.462 +X1 (37.13)

.062 + .002 Dia. Pin .062 + .002 Dia. Pin - .001 1.010 - .001 -X2 (1.57 + .05 )20 Plcs. (25.65) (1.57 + .05 ) 20 Plcs. - .02 - .02

1.708 Max. .040 (43.38) (1.02) 5–18 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-610 Series, 10 Amperes, 6PDT (Continued)

Terminal Wiring

All DC Coils & DC Coils With Transient AC Coils (Socket Pins) AC Solder Hooks Suppression

BLUE BEAD BLUE BEAD BLUE BEAD 2 3 2 3 1 2 3 1 + X1 A 1 + X1 A A

B B X1 B

C C C + + + D D D

E E X2 E X2 X2 - F - F F

BLUE BEAD

NOTE: Polarity must be observed with DC coil supply. .200 Relay is polarized with a permanent magnet and will not .400 +X1 (5.08) operate or be damaged by reverse polarity. .600 (10.16) .800 (15.24) Diodes used in transient suppression and in AC rectifier (20.32) 1.00 5 circuits have peak inverse voltage rating of 600 VDC (25.4) C minimum. Zener diodes have a minimum rating of 1 watt. I I Terminal designations are for reference only and do not -X2 M i d

appear on the header. - R

.200 a n

(5.08) g .400 e R

(10.16) e l .600 a y

(15.24) s

TERMINAL VIEW

HOW TO ORDER

FCA-610-A Y 4

RELAY TYPE

TERMINALS (Socket Pins DC Coils)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

5–19 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-125 Series, 25 Amperes, SPDT

The Series FCA-125 relay This results in appreciably General Specifications is a polarized single-side increased contact pressure Temperature Rating — stable design, where the in both states over that of a -70˚C TO + 125˚C flux from a permanent spring return nonpolar Altitude — 300,000 Feet magnet provides the design. We also Shock* — armature holding force in manufacture other versions Z, Y, & X Enclosures — the deactivated state, and of this relay: 200 g for 6 mS its flux path is switched and W & M Enclosures (Stud Mtg.) — FCA-325 — 25 Ampere 100 g for 6 mS combined with the coil flux 3PDT Relay in the operated state. Vibration, Sinusoidal* — FCAC-325 — 25 Ampere Z, Y, & X Enclosures — Product Facts 3PST-NO Relay with 2 amp 30 g 33-3000Hz SPDT auxiliary W & M Enclosures (Stud Mtg.) — I Hermetically Sealed 20 g 33-3000Hz All Welded Construction Vibration, Random* — I Z, Y, & X Enclosures — I Balanced Force 0.4 g 2/Hz 50-2000Hz Permanent Magnet Drive W & M Enclosures (Stud Mtg.) — I 0.2 g 2/Hz 50-2000Hz I Contacts — Silver Cadmium Dielectric Strength — Oxide with Gold Plating At Sea Level — Coils for DC, 50 to 400Hz All circuits to ground and circuit to I circuit — 1250 V rms and 400Hz AC Contact Rating — Amperes Ratings Are Continuous Duty Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms I Weight 1.6 ounces max. (45.4 grams) Type of Life (Min.) 28 VDC 115VAC 115VAC Insulation Resistance — Load Cycles x 10 3 400Hz 60Hz* Initial (500 VDC) — 100 M Ω Min. I Qualified to M6106/19, Resistive 50 25 25 10 After Life or Environmental Tests — M83536/36, /37 Inductive 10 12 — 10 50 M Ω Min. Inductive 20 — 15 — Operate Time at Nominal Motor 50 10 10 8 Voltage — Lamp 50 55—DC Relays — 10 ms or less *60 Hz loads rated for 10,000 operations AC Relays — 15 ms or less Release Time at Nominal Voltage — Overload Current — 50 AMPS DC, 80 AMPS 400Hz DC Relays — 10 ms or less Rupture Current — 60 AMPS DC, 100 AMPS 400Hz AC Relays — 50 ms or less Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS * Max. contact opening under vibration End of Life — 0.175 VOLTS or shock 10 microseconds

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 20 Ω 4.5 0.3 2.5 2 12 DC 80 Ω 9.0 0.75 4.5 3 28 DC 320 Ω 18.0 1.5 7.0 4 (A) 28 DC 320 Ω 18.0 1.5 7.0 5 48 DC 920 Ω 32.0 2.5 14.0 6 28 400 Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. 5–20 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-125 Series, 25 Amperes, SPDT (Continued)

Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).

Terminals

Enclosures 5 C I I M i d - R a n g e R e l a y s

5–21 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-125 Series, 25 Amperes, SPDT (Continued)

Terminal Wiring

TERMINAL VIEW

HOW TO ORDER

FCA-125-A Y 4

RELAY TYPE

TERMINALS (Socket Pins, DC Coil)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

NOTE: Only DC coil models are QPL Approved

* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–22 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-325 Series, 25 Amperes, 3PDT

The Series FCA-325 relay This results in appreciably General Specifications is a polarized single-side increased contact pressure Temperature Rating — stable design, where the in both states over that of a -70˚C TO + 125˚C flux from a permanent spring return nonpolar Altitude — 300,000 Feet magnet provides the design. We also Shock* — armature holding force in manufacture other versions Z, Y, & V Enclosures — the deactivated state, and of this relay: 200 g for 6 mS its flux path is switched and W, X & M Enclosures — FCA-125 – 25 Amp SPDT 100 g for 6 mS combined with the coil flux Relay in the operated state. Vibration, Sinusoidal* — FCAC-325 — 25 Ampere Z, Y, & V Enclosures — Product Facts 3PST-NO Relay with 2 amp 30 g 33-3000Hz SPDT auxiliary W, X & M Enclosures — I Hermetically Sealed 20 g 33-3000Hz All Welded Construction Vibration, Random* — I Z, Y, & V Enclosures — I Balanced Force 0.4 g 2/Hz 50-2000Hz Permanent Magnet Drive W, X & M Enclosures — I 0.2 g 2/Hz 50-2000Hz I Contacts — Silver Cadmium Dielectric Strength — Oxide with Gold Plating At Sea Level — Coils for DC, 50 to 400Hz All circuits to ground and circuit to I circuit — 1250 V rms and 400Hz AC Contact Rating — Amperes Ratings Are Continuous Duty Coil to ground — 1000 V rms At 80,000 Feet — 350 V rms I Weight 2.89 ounces max. Type of Life (Min.) 15VAC 115/200VAC (82 grams) 28 VDC 1 Insulation Resistance — Load Cycles x 10 3 400Hz 400Hz-3Ø 60Hz-3Ø* Initial (500 VDC) — 100 M Ω Min. I Qualified to M83536/32, /33 Resistive 50 25 25 25 2.5 After Life or Environmental Tests — Inductive 10 12 ——2.5 50 M Ω Min. Inductive 20 — 15 15 — Operate Time at Nominal Motor 50 10 10 10 2.0 Voltage — Lamp 50 5551.0 DC Relays — 15 ms or less AC Relays — 20 ms or less *60 Hz loads rated for 10,000 operations Release Time at Nominal 5

Overload Current — 50 AMPS DC, 80 AMPS 400Hz Voltage — C I

Rupture Current — 60 AMPS DC, 100 AMPS 400Hz DC Relays — 15 ms or less I Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE AC Relays — 50 ms or less M i d

Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS - R

End of Life — 0.175 VOLTS * Max. contact opening under vibration a or shock 10 microseconds n g e R e l a y s

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0 4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400 Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.

NOTE: Only DC Coil Models are QPL Approved. 5–23 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-325 Series, 25 Amperes, 3PDT (Continued)

Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE CODE CODE “A” “B” “C” Socket Pins - All DC Coils Solder Pin Terminals Solder Hook Terminals PIN TERMINALS ARE GOLD PLATED PIN TERMINALS TIN/LEAD PLATED HOOK TERMINALS TIN/LEAD PLATED .050 ± .005 .250 (1.27 ± (.12) .250 .375 ± .020 (6.35) Silicone (6.35) (9.52 ± .508) Rubber Gasket .625 ± .020 .270 (15.88 ± .51) .062 ± .001 Dia. Pin .270 (6.86) (6.86) .062 ± .001 Dia. Pin .300 ± .020 -X2 (1.57 ± .02) 2 Plcs -X2 (1.57 ± .02) 2 Plcs (7.62 ± .51) .040± .002 Dia. Pin (1.02± .05) 2 Plcs -X2

+.002 .093 Dia. Pin +.002 - .000 .093 - .000 Dia. Pin +.05 +.05 (2.36 - .00 ) 9 Plcs (2.36 ) 9 Plcs +X1 +X1 - .00 BLUE BEAD BLUE BEAD CODE +X1 .093 ± .003 Dia.Pin .150 Typ. Enclosures BLUE BEAD (2.36 ±.08) 9 Plcs "V" (3.8) CODE All Enclosures have cupro-Nickel cans “Z” 1.015 bright acid tin/lead plated after assembly .625 .937 1.00 (25.79) 15.88 23.80 to terminal headers. (2.54) Dimensions: Inches ± .010 (mm ± .25) 1.015 For socket pin terminals: specify (25.79) 1.015 (25.79) FULL R 1.396 “Y” enclosures with DC coils and 6 PLCS (35.46) "V" enclosures with AC coils. 1.446 (36.73) 1.015 (25.79)

1.00 (25.4) CODE CODE “X” .040 "W" 1.718 Max. (1.02) .150 typ. .312 (43.64) .156 (3.8) (7.92) (3.96) 6-32 UNC-2A .375 (9.52) CODE .150 typ. 1.00 3 Studs * (3.8) .625 .937 “Y” (25.4) 15.88 23.80 1.00 .047 (1.20) 1.015 (25.4) .625 .937 1.015 (25.79) 15.88 23.80 (25.79) FULL R 1.396 6 PLCS (35.46) 1.015 1.446 1.015 .312 (36.73) (25.78) FULL R (25.79) 7.92 .687 (17.44) 6 PLCS 1.396 .343 (35.46) (8.71) .160 1.446 1.015 (4.06) (36.73) (25.79)

1.015 .687 (25.79) (17.44) 1.00 1.718 Max. .040 (25.4) (43.64) (1.02) .160 .040 (4.06) 1.718 Max. (1.02) (43.64) .156 *Metric threads available,To specify use M in place of W 5–24 (3.96) Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-325 Series, 25 Amperes, 3PDT (Continued)

Terminal Wiring DC Coils DC Coils with AC Coils Transient Suppression

X2 - X2 - X2 1 23C 1 23C 1 23C

B B B + + AC X1 + A X1 + A X1 A

BLUE BEAD BLUE BEAD BLUE BEAD

NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. .630 .150 (16.00) Diodes used in transient suppression and in AC rectifier (3.81) -X2 circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. .300 .450 (7.62) Terminal designations are for reference only and do not (11.43) .600 appear on the header. (15.24)

+X1 BLUE BEAD .234 .432 (5.94) 5 (10.97) C I I

TERMINAL VIEW M i d - R a n g e R e l a y s

HOW TO ORDER

FCA-325-A Y 4

RELAY TYPE

TERMINALS (Socket Pins, DC Coil)

ENCLOSURE (With Flanges)

COIL (28 VDC With Transient Suppression).

NOTE: Only DC coil models are QPL Approved

* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.

5–25 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-325 Series, 25 Amperes, 3PST-NO with 2 Amp SPDT Auxiliary Contacts

The Series FCAC-325 relay in both states over that of a General Specifications is a polarized single-side spring return nonpolar Temperature Rating — stable design, where the design. We also -70˚C TO + 125˚C flux from a permanent manufacture other versions Altitude — 300,000 Feet magnet provides the of this relay: Shock* — armature holding force in FCA-125 — 25 Ampere Z, Y, & V Enclosures — the deactivated state, and SPDT Relay 200 g for 6 mS its flux path is switched and W, X & M Enclosures — combined with the coil flux FCA-325 — 25 Ampere 100 g for 6 mS in the operated state. DPDT Relay Vibration, Sinusoidal* — This results in appreciably Z, Y, & VEnclosures — Product Facts increased contact pressure 30 g 33-3000Hz W, X & M Enclosures — I Hermetically Sealed 20 g 33-3000Hz All Welded Construction Vibration, Random* — I Z, Y, & V Enclosures — I Balanced Force 0.4 g 2/Hz 50-2000Hz Permanent Magnet Drive W, X & M Enclosures — I 0.2 g 2/Hz 50-2000Hz I Contacts — Silver Cadmium Dielectric Strength — Oxide with Gold Plating At Sea Level — Coils for DC, 50 to 400Hz All circuits to ground and circuit to I circuit — 1250 V rms and 400Hz AC Coil to ground — 1000 V rms Contact Rating — Amperes At 80,000 Feet — 350 V rms I Weight 2.89 ounces max. (82grams) Ratings Are Continuous Duty Insulation Resistance — Life (Min.) 115VAC Initial (500 VDC) — 100 M Ω Min. Type of Cycles 28 VDC 400Hz 115/200VAC 115/200VAC After Life or Environmental Tests — Load 400Hz-3Ø 60Hz-3Ø* x10 3 Main Aux. Main Aux. 50 M Ω Min. Resistive 50 25 2 25 2 25 2.5 Operate Time at Nominal Inductive 10 12 1——— 2.5 Voltage — Inductive 20 —— 15 1 15 — DC Relays — 15 ms or less Motor 50 10 — 10 — 10 2.0 AC Relays — 10 ms or less Lamp 50 5 .5 5 .5 .5 1.0 Release Time at Nominal *60 Hz loads rated for 10,000 operations Voltage — DC Relays — 15 ms or less AC Relays — 50 ms or less Overload Current — 50 AMPS DC, 80 AMPS 400Hz Rupture Current — 60 AMPS DC, 100 AMPS 400Hz * Max. contact opening under vibration Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE or shock 10 microseconds Auxiliary Contact Bounce — 4 MILLISECONDS MAX. Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS End of Life — 0.175 VOLTS

Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz AC Amps (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 18 Ω 4.5 0.3 2.5 2 12 DC 70 Ω 9.0 0.75 4.5 3 28 DC 290 Ω 18.0 1.5 7.0 4 (A) 28 DC 290 Ω 18.0 1.5 7.0 5 48 DC 865 Ω 32.0 2.5 14.0 6 28 400 Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.

5–26 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-325 Series (Continued)

Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).

Terminals

CODE "A" CODE "B" CODE "C" Socket Pin Terminals Solder Pin Terminals Solder Hook Terminals Pin Terminals are Gold Plated Pin Terminals are Tin/Lead Plated Hook Terminals are Tin/Lead .050 ± .005 Plated (1.27 ± (13) .25 0 .25 0 .375 ± .020 (6.35) Silicone Rubber (6.35) (9.52) ± .51 Gasket

.30 0 .30 0 (7.62) (7.62) .625 ± .020 .27 0 (15.88) ± .51 .062 .001 Dia. Pin .27 0 .062 .001 Dia. Pin (6.86) ± ± .300 ± .020 (1.57 .02) 5 Plcs (6.86) -X2 (1.57 .02) 5 Plcs -X2 ± ± (7.62) ± .51 .062 ±.002 Dia. Pin .062 ±.002 Dia. Pin .040 ± .002 Dia. Pin .05 (1.57 .05 ) .05 2 Plcs (1.57 ± ) ± -X2 (1.02 ± ) REGISTRATION PIN REGISTRATION PIN +.002 .093 +.002 Dia. Pin .093 - .000 Dia. Pin - .000 +.0 5 +.0 5 (2.36 ) 6 Plcs (2.36 - .00 ) 6 Plcs - .00 +X 1 +X 1 BLUE BEAD BLUE BEAD

+X 1 .093 ± .003 Dia.Pin CODE .150 typ. ENCLOSURES BLUE BEAD (2.36 ±.08) 9 Plcs "V" (3.8) CODE All Enclosures have cupro-Nickel "Z" 1.00 1.015 .625 cans bright acid tin/lead plated after (25.79) .937 (25.4) 15.88 23.80 assembly to terminal headers.

1.015 Dimensions: Inches ± .010 (mm ± .25) 1.015 (25.79) (25.79) FULL R 1.396 6 PLCS (35.46) For socket pin terminals: specify 1.446 5 (36.73) "Y" enclosures with DC coils and 1.015 (25.79) C I

"V" enclosures with AC coils. I M

1.00 i d

(25.4) - CODE CODE R a

.040 "X" .150 typ. "W" n 1.718 Max. (1.02) (3.8) .312 g (7.92) e (43.64) .156 6-32 UNC-2A .375 R

(3.96) e

3 Studs * (9.52) l 1.00 a CODE .625 .937 y .150 typ. (25.4) 15.88 s "Y" (3.8) 23.80 1.00 .047 (25.4) (1.20) 1.015 1.015 (25.79) .625 .937 FULL R (25.79) 15.88 23.80 1.396 6 PLCS (35.46) 1.015 1.446 (25.78) (36.73) .687 1.015 .312 (17.44) FULL R (25.79) 7.92 .343 6 PLCS 1.396 (8.71) (35.46) 1.015 .160 1.446 (25.79) (4.06) (36.73) 1.015 .687 (25.79) (17.44) 1.718 Max. .040 1.00 (43.64) (1.02) (25.4) .160 (4.06) .040 1.718 Max. (1.02) (43.64) .156 (3.96) *Metric threads available, To specify use M in place of W

5–27 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-325 Series (Continued)

Terminal Wiring

TERMINAL WIRING DC COILS WITH DC COILS TRANSIENT SUPPRESSION AC COILS 1 2 1 2 1 2

X2 - X2 - C 12 C 12 C X2 12

A A B 13 B A 13 B 13 + U + U AC U A X1 + X 11 A X1 + X 11 A X1 X 11 BLUE BEAD BLUE BEAD BLUE BEAD

NOTE: Polarity must be observed with DC coil suppl y. REGISTR ATION PIN Relay is polarized with a permanent magnet and will not .63 0 .15 0 (16.00) operate or be damaged by reverse polarit y. (3.81) -X2 12 Diodes used in transient suppression and in AC rectifier .30 0 circuits have peak inverse voltage rating of 600 VDC .45 0 (7.62) (11.43) 13 .60 0 minimum. Zener diodes have a minimum rating of 1 watt. (15.24) 11

Terminal designations are for reference only and do not +X 1 appear on the heade r. BLUE BEAD .23 4 (5.94) .432 (10.97)

TERMINAL VIEW

HOW TO ORDER

FCAC-325 -A Y 4

RELAY TYPE

TERMINALS (Socket Pins, DC Coil)

ENCLOSURE (With Flanges and DC Coil))

COIL (28 VDC With Transient Suppression)

5–28 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay

Product Facts

I Non-latching relay I Balanced force design I Corrosion protected metal enclosure

I All welded hermetically sealed enclosure occupies about 1 in 3 (16.4 cm 3)

I 1 Form X (SPST-NO-DM) I 6, 12 and 28 Vdc coils I Weight: 90 grams I Designed and built in accordance to The FCA-150 series relay is with the coil flux in the 1 Form X (SPST-NO-DM) MIL-PRF-6106 a polarized, single-side sta - operated state. This results configuration with main ble design, where the flux in appreciably increased contacts rated 50 Amps. from a permanent magnet contact pressure in both provides the armature hold - states over that of a spring ing force in the deactivated return non-polar design. state, and its flux path is switched and combined

Specifications Contact Data Contact Form 1 Form X (SPST-NO-DM) Contact Rating in Amps (Continuous Duty) Type of Life (Min.) 115 Vac Load Cycles 28 Vdc 400Hz 5

Resistive 50,000 50 50 C I Inductive (L/R=5ms) 20,000 20 20 I M Motor 20,000 20 20 i d

None 100,000 –– - R

Overload Current (Resistive) 200 A, 50 cycles a n

Max. Contact Drop at 10A Initial 150mV; After Life 175mV g e

Operate Time at Nominal Voltage 15ms R e l

Release Time 15ms a y Bounce Time 1ms s Coil Data Coil Code 1234 Nominal Operating Voltage (Vdc) 6 12 28 28 Maximum Operating Voltage (Vdc) 7.3 14.5 29 29 Maximum Pick-Up Voltage at +125°C 4.5 9 18 18 Maximum Pick-Up Voltage at +125°C, continuous current test (Vdc) 5.7 11.25 22.5 22.5 Drop-Out Voltage at +125°C 0.3 – 2.5 0.75 – 4.5 1.5 – 7.0 1.5 – 7.0 Maximum Coil Current at +25°C (mA) .50 .26 .15 .15 Back EMF Suppressed to (Vdc) N/A N/A N/A -42 Coil Resistance 18 Ω 70 Ω 290 Ω 290 Ω

5–29 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)

Specifications Electrical Data Initial Insulation Resistance (note 1) 100 megohms, minimum, at 500Vdc, between each pin and case Insulation Resistance After Life or Environmental Test (note 1) 50 megohms, minimum, at 500Vdc, between each pin and case Dielectric Strength At Sea Level Contacts to Ground and Between Contacts 1,250Vrms, 60 Hz. Coil to Ground 1,000Vrms, 60 Hz. Dielectric Strength at 80,000 ft (25,000m), All Points (note 4) 500Vrms, 60 Hz Environmental Data Ambient Temperature Range, Operating -70°C to +125°C Altitude 300,000 feet Shock Resistance 50 G’s, 11 ms. Vibration Resistance, Sinusoidal 20 G’s, 75-3000Hz. Mechanical Data Approximate Weight 3.2 oz. (90g) Max.

NOTES 1. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually insulated wired terminals and between all these terminals and case.

Terminals

CODE “B” CODE “C” CODE “K” Solder Pin Terminals Solder Hook Terminals Terminal Shield Tin/Lead Plated Tin/Lead Plated

.20

.10 GOLD PIN TERMINALS FOR MIL-C-39029/22B 192 SOCKET PINS -X2 +X1 .178 .178 .76 .31 .31 .55 .55 .38

.062±.002 DIA PINS 2 PLCS) .062±.002 DIA HOOKS .26 2 (PLCS) BLUE BEAD .51 BLUE BEAD -X2 +X1 -X2 +X1

.164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER .164-32 UNC-2A STUD MS35649-286T NUT, HEX MS35338-42 LOCK WASHER 2 EACH REQUIRED AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED

5–30 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)

Outline Dimensions The standard terminal types and enclosures are illustrated below with dimensions in inches ± 0.010 and (millimeters ±0.25).

Enclosures

CODE CODE "U" "Y" 1.718 MAX 1.718 MAX 1.446 1.446 1.396 .150 1.396 1.015

.150 1.015 .625 .937

1.015 .625 .937

FULL R 6 PLCS .040

1.00 1.00 .040

.156 5 C I I M i d - CODE CODE CODE R a n

"X" "R" "Z" g e R e

.040 l .040 a y s 1.015 1.015

1.015

1.718 MAX 1.015 1.446

FULL R 1.396 6 PLCS 1.015 .625 .810

1.00

1.00 .625

1.396 .150 1.446

1.718

5–31 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)

Terminal Wiring

DC Coils DC Coils with Transient Suppression

A1 A1

-X2 -X2

+X1 +X1

BEAD BEAD A2 A2

Polarity must be observed with DC coil supply. NOTE: .200 Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. .100 Diodes used in transient suppression and in AC rectifier BLUE BEAD circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. -X2 +X1 Terminal designations are for reference only and do not .377 appear on the header. .260

.255

.510

TERMINAL VIEW

How to Order

Typical Part Number FCA-150 -A Y3 Series and Contact Arrangement: FCA-150 = Relay with 1 Form X Main Contacts

Terminals (see drawings for details): B = Solder Pin Coil Terminals, Stud Power Terminals C = Solder Hook Coil Terminals, Stud Power Terminals K = Terminal Block, Stud Power Terminals Enclosure (see drawings for details): R = Horizontal Flange Mount, Rotated U = Flush Vertical Flange Mount X = Horizontal Flange Mount Y = Raised Vertical Flange Mount Z = No Mount Coil: 1 = 6Vdc nominal 2 = 12Vdc nominal 3 = 28Vdc nominal 4 = 28Vdc nominal, with back EMF suppression

5–32 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-150 Series, 50 Amps, 1PST/NO (DM) with 1PDT Auxiliary Contacts

Product Facts

I Non-latching relay I Balanced force design I Corrosion protected metal enclosure

I All welded hermetically sealed enclosure occupies about 1 in 3 (16.4 cm 3)

I 1 Form C (SPDT) auxiliary contact

I 6, 12 and 28 Vdc coils I Weight: 90 grams The FCAC-150 series relay with the coil flux in the oper - A 1 form C (SPDT) auxiliary I Designed and built in accordance to is a polarized, single-side ated state. This results in contact set rated 2 amps is MIL-PRF-6106 stable design, where the appreciably increased con - available. flux from a permanent mag - tact pressure in both states net provides the armature over that of a spring return holding force in the deacti - non-polar design. vated state, and its flux path is switched and combined

Specifications Auxiliary Contact Data Contact Form 1 Form X (SPDT-NO-DM) with 1 Form C (SPDT) Auxiliary Contact Rating in Amps (Continuous Duty) Type of Life (Min.) 115 Vac Load Cycles 28 Vdc 400Hz 5

Resistive 50,000 50 50 C I Inductive (L/R=5ms) 20,000 20 20 I M Motor 20,000 20 20 i d

None 100,000 –– - R

Coil Data a n

Coil Code 1234(A) g e

Nominal Operating Voltage (Vdc) 6 12 28 28 R e

Maximum Operating Voltage (Vdc) 7.3 14.5 29 29 l a

Maximum Pick-Up Voltage at +125°C 4.5 9 18 18 y s Maximum Pick-Up Voltage at +125°C, continuous current test (Vdc) 5.7 11.25 22.5 22.5 Drop-Out Voltage at +125°C 0.3 – 2.5 0.75 – 4.5 1.5 – 7.0 1.5 – 7.0 Maximum Coil Current at +25°C (mA) .50 .26 .15 .15 Back EMF Suppressed to (Vdc) N/A N/A N/A -42 Coil Resistance 18 Ω 70 Ω 290 Ω 290 Ω

5–33 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-150 Series, 50 Amps, 1PST/NO (DM) with 1PDT Auxiliary Contacts (Continued)

Terminals

CODE “B” CODE “C” CODE “K” Solder Pin Terminals Solder Hook Terminals Terminal Shield Tin/Lead Plated Tin/Lead Plated

13 -X2 .178 .178 .200 .31 .31 .300 .55 .55 .510 12 .600 .255 .100 +X1 11

.062±.002 DIA PINS .062±.002 DIA (5 PLCS) HOOKS (5 PLCS) .190 13 -X2 13 -X2 .300

12 12 .510 +X1 BLUE BEAD 11 +X1 BLUE BEAD 11

.164-32 UNC-2A STUD MS35338-42 LOCK WASHER .164-32 UNC-2A STUD AN961-8T FLAT WASHER MS35649-286T NUT, HEX MS35338-42 LOCK WASHER 2 EACH REQUIRED AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED

KOVAR is a trademark of Carpenter Technology Corporation. 5–34 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-150 Series, 50 Amps, 1PST/NO (DM) with 1PDT Auxiliary Contacts (Continued)

Outline Dimensions The standard terminal types and enclosures are illustrated below with dimensions in inches ± 0.010 and (millimeters ±0.25).

Enclosures

CODE CODE "U" "Y"

1.718 MAX 1.718 MAX

1.446 1.446

1.396 1.396 .150 1.015

1.015 .625 .937 .150

1.015 .625 .937

.040

1.00

.040

.156 5 C I I CODE CODE M CODE i d

"R" "Z" - "X" R a n g

.040 .040 e R e

1.015 1.015 l a y s

1.718 MAX 1.015 1.015 1.446 FULL R 1.396 6 PLCS 1.015

1.00

.625 .810 1.00 .625

.150

1.396

1.446

1.718

5–35 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

FCAC-150 Series, 50 Amps, 1PST/NO (DM) with 1PDT Auxiliary Contacts (Continued)

Terminal Wiring

DC Coils DC Coils with Transient Suppression

A1 A1 12 13

-X2 -X2

13 12 +X1 +X1

BEAD BEAD 11 11 A2 A2

NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not 13 operate or be damaged by reverse polarity. -X2 .200 .300 Diodes used in transient suppression and in AC rectifier .510 12 .600 circuits have peak inverse voltage rating of 600 VDC .255 .100 minimum. Zener diodes have a minimum rating of 1 watt. +X1 11 Terminal designations are for reference only and do not appear on the header. .190

.300

.510

TERMINAL VIEW

How to Order

Typical Part Number FCAC-150 BY3 Series and Contact Arrangement: FCAC-150 = Relay with 1 Form X Main Contacts, 1 Form C Aux. Contacts

Terminals (see drawings for details): B = Solder Pin Coil Terminals, Stud Power Terminals C = Solder Hook Coil Terminals, Stud Power Terminals K = Terminal Block, Stud Power Terminals

Enclosure (see drawings for details): R = Horizontal Flange Mount, Rotated U = Flush Vertical Flange Mount X = Horizontal Flange Mount Y = Raised Vertical Flange Mount Z = No Mount Coil: 1 = 6Vdc nominal 2 = 12Vdc nominal 3 = 28Vdc nominal 4 = 28Vdc nominal, with back EMF suppression

5–36 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

Selection and Application Guide

This selection and application guide is suggested practices from ARP (Aerospace Recommended Practice) 4005 Concerning proper performance of relays.

Caution: The use of any coil voltage less than the rated coil voltage may compromise the operation of the relay. Choosing the proper relay depends primarily on matching the relay to the load, power supply, and environment. Selection should be limited to items that meet the following requirements:

A. Contacts must be rated for the load. Current rating, type of H. Proper transistor control of the relay coil requires a stable load (resistive, lamp, motor, inductive, and so forth), imped - |reference voltage. This can be done by connecting the plus ance range, voltage rating, DC or AC, frequency, single phase side of the coil to the positive side of the power source, the or polyphase, polyphase load balance, and type of switching minus side of the relay coil to the collector of an NPN or transfer should all be considered. Each of the following transistor, the emitter of the transistor to the grounded side switching and transfer functions places a different requirement of the power source, and the transistor base to the control on each of the relay contacts and must be considered when voltage. For example, see MIL-R-28776/1. selecting a relay with the proper contact rating: (1) On-Off Switching - DC, single phase or polyphase I. Any switching device controlling the relay coil circuit must (2) Motor Reversing (AC or DC) be capable of withstanding, without damage, the sum of the (3) Transferring load between phases of same source maximum coil circuitry voltage and the peak value of (4) Transferring load between unsynchronized AC sources transient voltage that results when the coil circuit is opened; for example, a switch controlling a relay coil that is supplied B. Power supply characteristics must be taken into account. with a 28V DC line and subjected to a transient voltage sup - Voltage regulation, variations in frequency, ripples and spikes, pressed to 42V must be capable of withstanding 28V + as well as steady state conditions, should be included. If more 42V or a 70V surge without damage. than one power supply is involved, not only must each be suitable but interaction between them also should be J. In selecting solid state electronic switching devices to investigated. control relay coil circuits, care must be used in selecting a solid state device with a leakage current (in the “off state”) 5 C. Coil (or coils) should be rated so as to have proper operation that is sufficiently low to permit the relay to drop out.

under all anticipated conditions. C I K. Control of the relay coil circuit by other than step-function I M

D. Consideration of environmental conditions anticipated switching may invalidate published relay performance i d

throughout the service of life, as well as those expected properties such as pickup and dropout voltages, pickup, - R

during storage and transportation before installing the relays dropout, and bounce times. a n

in equipment, is mandatory. Electrical parameters, environ - g mental factors, mechanical stresses, and compatibility are e R

among the categories for which the relay must be reviewed. e l a y E. The circuit in which the relay is used, the interlocking s feature employed, the wiring harness, and the associated components should all be reviewed for assuring mutual suitability.

F. Relays should be hard wired whenever possible, to avoid the need for additional contact points associated with the relay plug-in socket arrangement. (Plug-in types should be considered for quick turnaround times).

G. To permit “safe” isolation of relay circuit in the OFF condition, and better eliminate an electrical shock hazard, an electromechanical switching device should be placed between the positive terminal of the power source and relay coil.

5–37 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays

Cross Reference - Socket to Relay

NOTE: Military Socket P/N Relay Part Number Relay Type Tyco Electronics Does M12883/40-01 Not Manufacture Relay M12883/40-05 Sockets. M12883/40-07 M12883/40-11 M83536/15-022 4 Pole, 10 Amp This Socket to Relay cross M12883/40-13 M83536/16-006, 014, 031, 034 reference is provided for M12883/40-17 additional design assis - M12883/40-19 tance. Several of Tyco M12883/40-23 Electronics Authorized Distributors carry relay M12883/40-02 sockets for your conven - M12883/40-08 FCA-410-DY8 (Catalog Version) 4 Pole, 10 Amp, AC ience. Relay sockets M12883/40-14 FCA-410-DY9 (Catalog Version) come with a variety of M12883/40-20 profiles, mounting styles, and mounting hardware M12883/41-01 options, so please contact M12883/41-04 the relay socket supplier of M12883/41-06 your choice or one of our M12883/41-09 M83536/9-006, 015, 024, 035 2 Pole, 10 Amp Authorized Distributors M12883/41-11 M83536/10-006, 015, 024, 034, 038 who carry relay sockets for M12883/41-14 additional information. M12883/41-16 M12883/41-19

M12883/41-02 M12883/41-07 FCA-210-DY8 (Catalog Version) 2 Pole, 10 Amp, AC M12883/41-12 FCA-210-DY9 (Catalog Version) M12883/41-17

M12883/44-01 M83536/5-006, 014, 022, 030 M83536/6-006, 014, 022, 032 4 Pole, 5 Amp M12883/45-01 M83536/1-006, 015, 024, 033 M83536/2-006, 015, 024, 035 2 Pole, 5 Amp

M12883/47-01 M12883/47-04 FCA-610-AY3 (Catalog Version) M12883/47-07 FCA-610-AY4 (Catalog Version) 6 Pole, 10 Amp M12883/47-10

M12883/47-02 M12883/47-05 FCA-610-DY8 (Catalog Version) 6 Pole, 10 Amp M12883/47-08 AC M12883/47-11

M12883/48-01 M12883/48-02 M83536/32-003L 3 Pole, 25 Amp M12883/48-03 M83536/33-003L M12883/48-04

M12883/48-05 M12883/48-06 FCA-325-AV8 (Catalog Version) 3 Pole, 25 Amp M12883/48-07 FCA-325-AV9 (Catalog Version) AC M12883/48-08

M12883/52-01 M83536/2-028 2 Pole, 5 Amp Track Mount

M12883/52-02 M83536/6-025 4 Pole, 5 Amp Track Mount

M12883/55-01 M12883/55-02 M6106/19-004, 007, 012, 017, 022 1 Pole, 25 Amp

5–38 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208