CII Mid-Range Relays Table of Contents Double-pole, Electrically Held, 5 Amps and Less FCB-205 Series . 5-2 – 5-4 Four-pole, Electrically Held, 5 Amps and Less FCB-405 Series . 5-5 – 5-7 Double-pole, Electrically Held, 15 Amps and Less FCA-210 Series . 5-8 – 5-10 FCA-212 Series . 5-11 – 5-13 FCA-215 Series . 5-8 – 5-10 Four-pole, Electrically Held, 15 Amps and Less FCA-410 Series . 5-14 – 5-16 FCA-415 Series . 5-14 – 5-16 Six-pole, Electrically Held, 10 Amps and Less FCA-610 Series . 5-17 – 5-19 Single-pole, Electrically Held, 25 Amps and Less FCA-125 Series . 5-20 – 5-22 Three-pole, Electrically Held, 25 Amps and Less FCA-325 Series . 5-23 – 5-25 Three-pole, Electrically Held, 25 Amps and Less, with Auxiliary Contacts FCAC-325 Series . 5-26 – 5-28 Single-Pole, Electrically Held, 50 Amps or Less FCA-150 . 5-29 – 5-32 Single Pole, Electrically Held, 50 Amps and Less, with Auxiliary Contacts FCAC-150 . 5-33 – 5-36 Selection and Application Guide . 5-37 5 Cross Reference - Socket to Relay . 5-38 C I I M i d - R a n g e R e l a y s 5–1 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT The Series FCB-205 relay increased contact pressure General Specifications is a polarized single-side in both states over that of Temperature Rating — stable design, where the a spring return nonpolar -70˚C TO + 125˚C flux from a permanent design. We also Altitude — 300,000 Feet magnet provides the manufacture other forms of Shock* — armature holding force in the FCB relay: Z, Y, & X Enclosures — the deactivated state, and — 5 Amp 4PDT 200 g for 6 mS FCB-405 W & M Enclosures (Stud Mtg.) — its flux path is switched Relay and combined with the coil 100 g for 6 mS flux in the operated state. T Enclosure (Socket Mounted in Track) — This results in appreciably 50 g for 11 mS Product Facts Vibration, Sinusoidal* — Z, Y, & X Enclosures — I Hermetically Sealed 0.12 DA 10 to 70 Hz, 30 g 70-3000Hz W & M Enclosures (Stud Mtg.) — I All Welded Construction 0.12 DA 10 to 57 Hz, 20 g 57-3000Hz T Enclosure (Socket Mounted in Track) — I Balanced Force 0.06 DA 10 to 57 Hz, 10 g 57 to 500Hz, I Permanent Magnet Drive 20 g 500 to 3000 Hz I Contacts rated low level to Vibration, Random* — 5 Amps VDC and 115/200 Z, Y, & X Enclosures — VAC 400 Hz, 3 Phase 0.4 g 2/Hz 50-2000Hz T, W & M Enclosures — Contact Rating — Amperes Weight .54 ounces max. 0.2 g 2/Hz 50-2000Hz I Ratings Are Continuous Duty (15.4 grams) Dielectric Strength — Qualified to M83536/1, /2 Type of Life (Min.) 28 VDC 115VAC 115/200VAC At Sea Level — I Load Cycles x 10 3 400Hz 400Hz, 3Ø All circuits to ground and circuit to Resistive 100 555circuit — 1000 V rms Inductive 20 355Coil to ground — 1000 V rms Motor 100 233At 80,000 Feet — 250 V rms Lamp 100 111Insulation Resistance — *60 Hz loads rated for 10,000 operations Initial (500 VDC) — 100 M Ω Min. After Life or Environmental Tests — Low Level Switching Capability: With contacts operating a load of 10 to 50 50 M Ω Min. microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 Operate Time at Nominal operations. Voltage — 4 ms or less Release Time at Nominal Overload Current — 20 AMPS DC, 30 AMPS 400Hz Voltage — 4 ms or less Rupture Current — 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE * Max. contact opening under vibration Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS or shock 10 microseconds End of Life — 0.125 VOLTS Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Code Voltages Hz (B) Pickup or Dropout or Must Hold Below Volts Above Volts Voltage (C) 16 DC 20 Ω 4.5 0.3 2.5 2 12 DC 125 Ω 9.0 0.75 4.5 3 28 DC 500 Ω 18.0 1.5 7.0 4 (A) 28 DC 500 Ω 18.0 1.5 7.0 5 48 DC 1600 Ω 36.0 2.5 14.0 A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. 5–2 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). Terminals CODE Socket Pin Terminals CODE Solder Pin Terminals CODE Solder Hook Terminals Socket Pins Gold Plated. Polarizing All Terminals Tin/Lead Plated Hook Terminals Tin/Lead Plated "A" pin tin/lead plated "B" "C" .170 .050 ± .005 .170 (1.27 ± (.13) (4.32) Silicone (4.32) Rubber Gasket .200 .200 (5.08) (5.08) .050 ± .002 .050 ± .002 .210 .065 DIA (1.27 ± .05) (1.27 ± .05) (5.33) (1.65) polarizing pin polarizing pin .040 ± .002 Dia Pin -X2 -X2 (1.02 ± .02) 8 Places -X2 +X1 +X1 .040 ± .002 Dia Pin BLUE BEAD .040 ± .001 Dia Pin BLUE BEAD (1.02 ± .02) (1.02 ± .02) +X1 8 Places 8 Places BLUE BEAD CODE 90˚ Solder Pins CODE CODE "H" All Pins Bright Acid Tin/lead "Z" "Y" .150± .015 .640 Max. (3.81) (16.26) .640 Max (16.26) .156 .810 Max. .025 (.64) .150 FULL R (3.96) (20.57) (3.81) .810 Max. 4 PLCS 1.078 (20.57) (27.38) .133 1.062 (3.38) .040± .020 R Typ. .410 Max. (26.92) 5 .150 BLUE BEAD .150± .015 .210 (10.41) .410 Max. .312 C (3.81) (10.4) I (3.81) (5.33) (7.92) I .040 ± .001 Dia Pin M 1.280 Max. (1.02 ± .02) i (32.57) d 8 Places - R a Enclosures CODE CODE n g All Enclosures have Cupro-Nickel Cans "W" "T" e M83536/2-028 R bright acid tin/lead plated after assembly e l .810 Max. (REFERENCE ONLY) a to terminal headers. (20.57) y s Dimensions: Inches ± .010 (mm ± .25) .410 Max. (10.41) .080 ±.005 Enclosure "T" is for use with track (2.03 ± .13) mounted sockets and requires socket pin .500 .158 ±.005 ** terminals, but no gasket. The gasket is (12.7) (4.01 ± .13) .172 .640 Max. included in the socket assembly. (4.37) (16.26) 4-40 UNC-2A .375 CODE .141 2 Studs * (9.52) .810 Max. "X" .312 (3.58) .133 (20.57) (7.92) (3.38) .055 ±.005 .693 Max. (1.38 ± .13) (17.6) .032 .640 Max (.79) (16.26) .320 .410 Max. (8.13) (10.41) .810 Max. .110 ±.005 FULL R .055 ±.005 (2.79 ± .13) 4 PLCS (20.57) (1.38 ± .13) 1.062 (26,92) *Metric threads available,To specify use M in place of W 1.078 NOTE: FOR USE WITH TRACK MOUNT PER (27.38) MIL-R-6106/23 .410 Max. ** MEASURED FROM SURFACE OF HEADER (10.4) 1.280 Max. .025 (32.51) (.64) 5–3 Catalog 5-1773450-5 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 9-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Terminal Wiring DC Coils Transient Suppression POLARIZING POLARIZING PIN PIN 31X2 - 2 3 X2 - 2 1 B B + + A A X1 + X1 + BLUE BEAD BLUE BEAD .150 Typ .075 NOTE: Polarity must be observed with DC coil supply. (3.81) (1.90) Polarizing Pin Relay is polarized with a permanent magnet and will not 3 -X2 2 1 operate or be damaged by reverse polarity. B Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC A minimum.