Promotion of Raney Nickel Catalyst

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Promotion of Raney Nickel Catalyst EuropSiscnes Paterrtamt European Patent Office © Publication number: 0 210 683 Office europeen des brevets A1 EUROPEAN PATENT APPLICATION S) Application number 86201150.9 C07D © int. ci.<: 233/76 , C07D 233/78 C07D 233/80 C07C 51/36 g) Date , , of filing: 30.06.86 C07C 67/303 C07C , 5/03 , C07C 9/15 , C07C 13/61 , C07B 35/02 ® Priority: 01.07.85 US 749971 <3> Applicant: STAUFFER CHEMICAL COMPANY @ Date of publication of application: Westport Connecticut 06881 (US) 04.02^7 Bulletin 87/06 @ Inventor: Mlrviss, Stanley Burton ® Designated Contracting States: 90 Surrey Road BE DE FR GB IT NL Stamford Connecticut 06903(US) 0 Representative: Smuiders, Theodorus A.H.J. etal Vereenlgde Octrooibureaux Nieuwe Parldaan 107 NL-2587 BP 's-Gravenhage(NL) ® Promotion of raney nickel catalyst © There is disclosed a number of processes for the promotion of the Raney Nickel catalyzed hy- drogenation of carbon-carbon double bonds, (a) One process uses tertiary amines to promote the Raney Nickel catalyzed hydrogenation. (b) Another process uses acetylene and acetylene derivatives to promote the Raney Nickel catalyzed hydrogenation. The pro- motion of Raney Nickel catalyst is particularly suited for the reduction of unsaturated hydantoins to satu- ^. rated hydantoins and also for the reduction of cyclic ^and acyclic olefins and dioiefins to the correspond- ^_ ing cyclic and acyclic alkanes. 00 c« HI Xerox Copy Centre 0 210 683 PROMOTION OF RANEY NICKEL CATALYST In order to ensure maximum efficiency, an ef- FIELD OF THE INVENTION fective promoting agent for the Raney Nickel cata- lyzed hydrogenation of carbon-carbon double The present invention relates to improved pro- bonds is needed. cesses for the promotion of Raney Nickel catalyzed hydrogenation, or reduction, of carbon-carbon dou- ble bond containing compounds. SUMMARY OF THE INVENTION In accordance with the present invention, there BACKGROUND OF THE INVENTION 10 are disclosed a number of processes for the pro- motion of Raney Nickel catalyzed hydrogenation of The reduction of carbon-carbon double bond aliphatic carbon-carbon double bonds. One em- containing compounds is a widely used chemical bodiment of the present invention comprises the process having a large variety of applications. For addition of tertiary amine as a promoting agent. instance, a desired alkane can be easily produced 75 Another embodiment of the present invention com- by reduction of the corresponding alkene. prises the use of acetylenic compounds as promot- One commonly employed technique for the ing agents. reduction of these carbon-carbon double bonds is catalytic hydrogenation wherein a catalyst is em- ployed to hydrogenate, or reduce, the double or 20 DETAILED DESCRIPTION OF THE INVENTION olefinic bonds. Examples of catalysts which have been employed to reduce carbon-carbon double The present invention is directed to the promo- bonds include noble metal catalysts such as plati- tion of the Raney Nickel catalyzed hydrogenation num or palladium. Other commonly employed cata- of carbon-carbon double bonds. While the pro- lysts include copper chromite, cobalt molybdate, 25 cesses of the present invention may be used for and finely divided nickel or cobalt. the promotion of the Raney Nickel catalyzed hy- One of the most commonly used hydrogena- drogenation of carbon-carbon double bonds in any tion catalysts is Raney Nickel. While a somewhat aliphatic compound containing said bonds, they are effective hydrogenation catalyst the Raney Nickel particularly suited for the promotion of the Raney catalyst exhibits declining catalytic activity upon 30 Nickel catalyzed hydrogenation, or reduction, of prolonged storage necessitating the use of either a unsaturated hydantoins to saturated hydantoins. freshly prepared or newly purchased catalyst for The remainder of the application will be discussed maximum catalytic activity. Since preparation or in relation to the reduction of unsaturated hydan- purchase of a new batch of Raney Nickel can be toins although it is to be understood that the pro- expensive, an alternative procedure for ensuring 35 cesses of the present invention are equally ap- maximum catalytic activity is to use" a promoting plicable to the promotion of Raney Nickel catalyzed agent. Various promoting agents for Raney Nickel hydrogenation of carbon-carbon double bonds in a catalyzed hydrogenation are known. wide variety of compounds, for example, dienes In Pizey, Synthetic Reagents, Volume II, John and cyclic dienes. Generally, the compounds which Wiley and Sons, it is reported that the addition of 40 can be reduced by the process of the present organic bases to a Raney Nickel catalyst results in invention are those which contain aliphatic carbon- retardation of the hydrogenation of ketones, with carbon double bonds, i.e., non-aromatic com- the use of low concentrations of triethylamine and pounds. These compounds include the aforemen- N,N-dimethylaniline being exceptions to the above tioned cyclic and acyclic dienes as well as cyclic rule. It is also reported in the above reference that 45 and acyclic compounds containing one double triethylamine retards hydrogenation of the carbon- bond. Hereinafter the term "compound containing carbon double bond in alpha, beta unsaturated an aliphatic carbon-carbon double bond" refers to ketones while increasing hydrogenation of the keto the above mentioned non-aromatic compounds. group. The process of the invention is particularly so suited for the promotion of the Raney Nickel cata- lyzed reduction of substituted unsaturated hydan- toins of the general formula. 0 210 683 H // A - C c - c RjNN NR, \ / C n where A is X or Y, and X is an unbranched or from about 3 to about 10 carbon atoms. In a given branched alkyl or alkenyl group, a cyctoalkyl group, case in the cycloalkyl or cycioalkenyl group, one or a cyctoalkenyl group, an alkytthio group, a hatoalkyl is more -CH2-units can also be replaced by -O, 15, group, a hatoaikenyl group, a hydroxyalkyl group, preferably from about 3 to about 10 ring atoms. an araikyl group, a mono-or diaikylaminoaikyl The afkoxy, alkytthio, hydroxyalkyl, mercaptoaikyl, group, an acyiaminoaikyl group, or a mercaptoaikyl mono or diaikylaminoaikyl and acyiaminoaikyl group. Preferably the aHcyi groups contain 1 to groups contain preferably 1 to about 10, especially about 20, especially 1 to about 10 carbon atoms, 20 1 to about 8 carbon atoms in the alkyl or acyl the alkenyl groups 2 to about 10, especially 2 to groups, and about 5 carbon atoms, the cycloalkyl and cyctoat- kenyl groups from about 3 to about 15, preferably Yis »^iV>- or in which Y,, Yt, and Y3 are the same or different aldehydes which may be used include, but are not and can be X as defined above, hydrogen, halo- limited to, aliphatic aldehydes such as butyral- gen, e.g. of atomic weight 9 to 80, a hydroxy dehyde, isobutyraidehyde, vaieraidehyde, group, a nitro group, a cyano group, an amino 35 isovaleraldehyde, caproaldehyde, enanthaidehyde, group, an araikyl group, or an alkaryl group. Prefer- nonaidehyde, cyclobutyialdehyde, cyclopentylal- ably, the araikyl and the alkaryl groups contain dehyde, cyctohexylaldehyde, furfural, 2- from about 7 to about 15 carbons in the alkylene or thiopheneakJehyde, 2-pyrroieatdehyde, imidazoteai- alkyl groups. In a given case, two of the groups Y, dehyde, oxazoteakJehyde, 3-indotealdehyde, to Y, together can form an alkylene or alkenylene 40 pyridyiaktehyde, pyrimidylaldehyde, matonic acid group with from about 3 to about 5 carbon atoms half aldehyde, as well as the monoaldehyde deriva- whereby in this case one or more -CHj-units can tives of dicarboxylic acids such as, for example, be replaced by -O-, -S-, or -NH-or -CH= can be succinic, oxalic, glutaric and adipic acid. replaced by -N = . Aromatic aldehydes can also be used. Exam- R, and R, are the same or different and are 45 pies of aromatic aldehydes include, out are not hydrogen, alkyl, aryl, or amino. limited to, benzaldehyde, tolylatdehyde, 4- The unsaturated hydantotn to be reduced can isopropyibenzaidehyde, 4-hydroxybenzaldehyde, be purchased commercially or can be synthesized, 3,4,5-trimethoxybenzaktehyde, 3-bromo-4-methox- for example, through the condensation reaction of ybenzakJehyde, 3,4-methylenedioxy-benzaldehyde, an aliphatic or aromatic aldehyde with a substituted 50 2-hydroxy-4-nitrobenzaldehyde, 4,5-dimethoxy2- or unsubstituted hydantoin. nitrobenzaldehyde, saiicylaldehyde, vanillin, 4- One such condensation reaction is disclosed in phenylbenzaldehyde, 4-benzyibenzaldehyde, 4- United States copending application Serial No. fluorobenzaldehyde, 4-dimethylaminobenzai- 641,888 entitled "New Inexpensive Catalyst for the dehyde, 4-acetoxybenzaldehyde, 4-acetaminoben- Protection of Unsaturated Hydantoins", in which the 55 zaldehyde, 4-methytthiobenzaldehyde, and 3,5- condensation reaction of an aldehyde and hydan- dichkxo-4-hydroxybenzaidehyde. Additional al- toin is carried out in the presence of a basic salt of dehydes include p-tolyialdehyde, m-tolylaklehyde, an inorganic acid. In this process, representative 4-chiorobenzaidehyde, 4-hexylbenzaidehyde, 2-al- 0 210 683 tylbenzaldehycte, 4-allylbenzaldehyde, 2-vinylben- this subject can be found in Freifelder, Practical zakSehyda, 3-vmyfbenzaktehyde, 4-methallylbenzal- Catalytic Hvdroaenation. Wiley Interscience, 1971 dehyde, 4-crotylbenzaldehyde, 2-nitrobenzal- pp. 6r7, the discussion therein being incorporated dehyde, 3-nttrobenzakfehyde, 4-nitrobenzaldehyde, by reference. As is known to those skilled in the 2-aminobenzaldehyde, 4-aminobenzaldehyde,
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