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PWP Multi Color Sheet Dyeing Range.Cdr STATE-OF-THE-ART SIZING TECHNOLOGY PRASHANT GROUP established in 1975, is one of India's prominent and fast growing textile machine manufacturing company. The group has co-operations with leading European, American and Japanese textile machine manufacturing companies which bring edge in updated technology and enhancement in products profile. TRENDSETTER MULTI COLOR SHEET DYEING RANGE Width : 1800-4000 mm Flange Dia. : 800-1250mm Speed : up to 150 m/min GOOD WARPING IS HALF SIZING radition in Indigo Creating the T nDirect Warper and V Creel nHigh Speed Sectional nManual & Battery operated nSpun Sizing Machines Warper & Creel Warp Beam Trollies nDenim Preparation Equipments nSample Warper nBeam Stocker nPoly Beamer with unrolling creel nSizing Winder nInspection & Finishing nCorduroy Cutter nBeam to Beam Warper TECHNICAL SPECIFICATION Manufactured in India Under Joint Venture with ‘WEST POINT FOUNDRY AND MACHINE COMPANY’, Georgia, USA. Type : Spindle Driven Width :1600 - 2400 mm by: Dia : 800 - 1400 mm Speed :upto 1100 mpm PRASHANT WEST POINT MACHINERY PVT. LTD. Plot No. 4/A-2, G.I.D.C. Estate, Phase 1, Vatva, Ahmedabad 382 445. INDIA Phone : +91 79 25830603, 25833384, Fax : +91 79 25894020 QM 002 .brandaid.co.in E-mail : [email protected] • www.prashantgroup.com www Indo-US Joint Venture PRASHANT WEST POINT Creating the Tradition in Indigo Creating the Tradition in Indigo DENIM PREPARATION Multi Color Sheet Dyeing Range TRENDSETTER QUICK OXIDATION STEAMER DWELLING CYLINDER 12 BEAM CREEL 12 BEAM CREEL (STATIONARY TYPE) WARP FEED (STATIONARY TYPE) WARP FEED PRE TREATMENT PRE WASH 8 - DYE TROUGH POST WASH PRE DRYER SIZE BOX POST DRYER ACCUMULATOR TRANSPORT NIP BEAMER MULTI COLOR SHEET DYEING RANGE is Pretreatment trough Washing trough Compact size box Dosing station technologically advanced machine for Denim Warp dyeing unit designed in modular system offers It is equipped with short free-running warp lengths Choice from two type of size box available: The computer-controlled accurate dosing of dyes and preparation. American technology and rich several possibilities of pre-treatment: and two interim squeezing units, ensuring a highly- Vertical-VPS or Horizontal-MPS chemicals is the heart of the indigo dyeing unit. Exact experience of 'WEST POINT' ensures the reliability of nSimple pre-wetting of the yarn. efficient washing. In this way, it is possible to adjust dosing, reduced losses during the use of dyestuffs the system with uniform dyeing and good fastness. nPre-dyeing of the warp for obtaining a special the pH-value of the warp to the optimum value Size box is driven by two motors, the yarn being and chemicals, thus ensuring economical and Suitable for yarn dyeing process of pure cotton and effect of black-blue. required by the dyeing and sizing process. Wash twice immersed and twice squeezed. The user- environmentally conscious dyeing process. cotton blended fiber. nCaustic preparation for increasing the color trough are arranged in step height to minimize water friendly design of the size box facilitates easy brilliance and for achieving a reinforced ring-dye. consumption: operation. Speed-dependent control system of the dosing Today conventional indigo dyeing is more important n2 to 3 washing trough for Pre-wash. station memorizes all the required setting than ever. During recent years the main focus has Dyeing trough n3 to 4 washing trough for Post-wash. Main advantages of 'Prashant West Point' sizing parameters, ensuring a high degree of process shifted from indigo-dyed work clothes to denim An important aspect when using different kinds of machine are excellent ease of operation and perfect reliability and reproducibility. fashion wear and practical leisure wear. The dye is the matching of the immersion times and of Dwelling Cylinder process control. Warp beams sized with this unit manufacturing of fashionable garments calls for a the liquor volumes to the varying dyeing Used for interim drying in different executions after guarantee highest efficiency in weaving. Remote Diagnosis most flexible adaptation of the machine technology requirements. The requested liquor contents and pretreatment and dyeing as well as for obtaining By just providing the static IP and Internet connection to the rapidly changing fashion trends. contact times are achieved by the most flexible various color effects. Warp accumulator to machine console, customer can avail the on line design of the dye troughs. It also facilitates various This facility makes it possible to change the weaver's service support from our team of well experienced By means of a new and improved technology, multi dye process with nearly half the volume of beam, without the necessity to stop the complete experts from service head quarter. trough dyeing concept provides the highest quality Steamer conventional trough. The steam environment ensures a better penetration dyeing range at the time of weaver's beam change. standards in dyeing and sizing at most economical Heart of the warp-dyeing unit is the dyeing trough. It Device maintains uniform tension during operation. level. and fixing of dyestuff with yarn. Technical Specifications ensures benefits of high liquor circulation rate, nSteamer sides are fabricated of 3 mm stainless Beam creel 4-32 beams precise liquor squeezing, and reduced size liquor steel with entry and exit slots, which are coil Beamer Working width of creel 1500-2200 mm volume. The special shape of the trough and the heated at the bottom. Choice from two type of beamer available: Warper's beam flange diameter up to 1400 mm cross-flow circulation ensures uniform dye nStainless steel enclosures are with access doors Compact-MPB or Split Beamer-MPBW. Beam creel Work. width of dyeing 1600-2200 mm concentration in all troughs. for threading and windows for visual inspection. Work. width of size box 1800-2200 mm Beam support with ball bearing type beam adapter. Extremely robust construction with three roll concept Beam braking system with pneumatically operated working width of beamer 1800-4000 mm Quick oxidation Dryer for delivery system. Constant and uniform winding Weaver's beam flange diameter up to 1250 mm chain band brakes. Ergonomic construction for safe In the quick oxidation the warp undergoes a gentle tension across the beam. Reverse rotation facilitates and quick access. Depending upon the configuration, dye range is Dryer cylinder diameter 800 mm cross-blowing process with constant fresh air over equipped with 20 to 24 drying cylinders in the unit. improved efficiency for left and right beams working. Winding tension 5000-8000 N the entire width, thus speeding up the oxidation. This 14 to 18 cylinders of Ø800mm are teflon coated. Yarn tension in the range 250-2000 N Warp feed means a shortening of the oxidation passage length 5 to 6 temperature control groups in dryer unit. Preparation tank Max. speed of dyeing range 50 mtr/min Feeding of warp ends by means of a soft-rubber and a reduction in the number of oxidation zone For the preparation of various dyes and chemical, coated drive roller. Regulation of the yarn tension by guide roller by 50%. Expander rollers tank with volumetric capacity of 800 to 1500 liters is load cell or dancing roll. These rollers are used to optimize the shape of the available. It is made of stainless steel with indirect yarn sheet and to prevent the width-wise shrinkage heating and agitator. of the warp. Creating the Tradition in Indigo Creating the Tradition in Indigo Creating the Tradition in Indigo.
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