ABS HYTORC Product Brochure

INDUSTRIAL BOLTING SYSTEMS QUALITY WITH EXCELLENCE Since 1998 www.absgroup.in About Us Advanced Bolting Solutions Pvt. Ltd. (ABS) is a leading multinational company providing Precision Torquing, Tensioning, On-Site E Machining, Lifting and High Pressure Systems through consultative sales of leading international brands across multiple locations G in India and the Middle East. TENSIONING With over two decades of expertise and the N mission to be active partners in customer centric growth, we offer Productivity Enhancement Services through technical A ASSEMBLY SOLUTIONS consultations, training, on-site rental services, 24x7x365 technical support and multiple R NABL accredited calibration facilities. Production Tools Our “Joint Integrity Services” ensures leakage free joints and bolt load accuracy while MACHINING maintaining industrial workplace safety T standards. Today, with over 250 employees across all our C facilities, we stand as the frontrunner in providing the most comprehensive solutions to HYDRAULIC JACKS, FLANGE MAINTENANCE & ACCESSORIES every major industry such as Automobile, U Assembly, OEM, Power, Steel, Oil & Gas, Heavy Engineering, Wind, Mining, Shipping and more. D We have a team of (ASME Certified) experts who provide bolting related training courses and certifications. With a diligent focus on O process management, we have a strong Quality Management System comprising of R standard certifications like ISO 9001:2015, ISO 45001:2018 and ISO/IEC 17025. P ABS SERVICE SUPPORT REPAIR AND TOOL PORTABLE MAINTENANCE SERVICING Before conducting repairs, we document and share an RCA We offer doorstep repair and calibration services with the report of the tool. To avoid future breakdowns, we share ABS Mobile Van. With our highly skilled professionals and some precautionary measures to our customers to ensure calibration machine, our van is capable of calibrating tools tool longevity. We also offer scheduled tool audits with our up to 27, 000 Nm. You may write to us at Annual Rate Contract (ARC) options. [email protected], to know about mobile van visit schedule in your area. TOOL CALIBRATION TRAINING We are one of the only few service centers in India to offer As the only bolting company in India to have their own NABL certified torque tool calibrations. Our NABL resources of ASME authorized training providers, we offer calibrations range from 2000 Nm to 20,000 Nm for training modules that meet our customer's requirements. Manual, Hydraulic, and Pneumatic torque tools. We have the capability to calibrate all types of torque tools up to 27000 Our bolting courses include: Nm and pressure gauges up to 2500 bar. 1. ASME Training for Joint Integrity 2. Safe Bolting Methods 3. Tool Operation and Service Safety being one of the key highlight of our training programs, we also offer practical training to our operators to safeguard and maintain their tools in addition to operational training. We also provide following services: • Product Demonstration • Training • Pre-emptive Maintenance Services • AMCs • Site audits of tool condition • Application Study and Consultancy 3 HY-CARE ON AVERAGE, A TOOL WITH HY-CARE LASTS UP TO FIVE TIMES LONGER IN SERVICE. UE ADDED SERVICES Every HYTORC tool purchased is covered under the HY-CARE-Basic plan. AL The HY-CARE extended service plan is a program to V protect you from unexpected bolting equipment repair costs and downtime after your standard equipment warranty expires. Get in touch with your local sales representative to learn more about HY-CARE Plus and Premium service coverage plans. Hytorc USA is the world's oldest and largest manufacturer of industrial bolting systems. Dedicated to providing its customers with the best torque/tension tools in hydraulic, pneumatic, electrical & battery operated range and associated services, HYTORC has created innovations that feature more efficient & robust designs and technological improvements to provide better value for money. With exclusive service network Improve your productivity with HYTORC’s preventive worldwide, HYTORC has significantly maintenance solution for industrial bolting systems. improved bolting precision, speed & With TORCsafe, you can be sure that all of your HYTORC safety parameters with its more than equipment is ready when you need it. Our highly trained technicians will remind you when service is due and 100 international patents & schedule an on-site visit to inspect, repair and calibrate trademarks. With technically superior your equipment as required. products & quality services today, Check calibration status at a glance and receive HYTORC is synonymous with notifications for upcoming calibration expirations. hydraulic, pneumatic, electric torque wrenches worldwide. 4 TABLE OF CONTENT HYDRAULIC TORQUE WRENCHES ICE 6 AVANTI 7 MXT 8 EDGE 9 STEALTH 10 XLCT 11 VERSA 12 PNEUMATIC TORQUE WRENCHES DIGITAL JGUN 13 JGUN® DIGITAL DJ-6.5 14 JGUN SINGLE SPEED 15 JGUN DUAL SPEED 16 ELECTRIC TORQUE WRENCHES LITHIUM SERIES II 17 HYTORC CONNECT APP 18 LITHIUM 19 LION GUN 20 MANUAL TORQUE WRENCHES CLICKER WRENCH 21 FASTENERS, PUMS & ACCESSORIES HYTORC J-WASHER 22 HYTORC WASHER 23 HYTORC GALL FREE NUT 24 HYTORC NUT™ 25 ACCESSORIES 26 POWER PACKS 27 OTHER SERVICES TOOL RENTAL PROGRAM 28 HY-CARE 29 INDUSTRIAL APPLICATIONS 30-31 5 ICE® Auto release Square Drive Bolting Systems The ICE bolting system is the system culmination of 50 years of research Total-freedom Multi-use and development dedicated to system industrial bolting. Featuring patented uniswivel industry-rst innovations, the ICE is the most advanced hydraulic bolting system available today. W LH R R L W H W L R DRIVE WEIGHT TORQUE (ft-lbs/Nm) MODEL (inch/mm) (inch/mm) (inch/mm) (inch/mm) (inch) (lbs/kg) ULIC MIN. MAX. 4.60” 1.85” 3.75” 0.99” 4.55 lbs 117 ft-lbs 806 ft-lbs ICE-.7 (117 mm) (47 mm) (95 mm) (25 mm) ¾” (2.06 kg) (158 Nm) (1,092 Nm) 5.17” 2.18” 4.43” 1.13” 6.00 lbs 196 ft-lbs 1,284 ft-lbs HYDRA ICE-1 (131 mm) (55 mm) (113 mm) (29 mm) ¾” (2.72 kg) (266 Nm) (1,741 Nm) 6.58” 2.90” 5.53” 1.52” 10.00 lbs 460 ft-lbs 3,084 ft-lbs ICE-3 (167 mm) (74 mm) (140 mm) (39 mm) 1” (4.53 kg) (624 Nm) (4,148 Nm) 7.63” 3.38” 6.44” 1.80” 18.00 lbs 804 ft-lbs 5,360 ft-lbs 1 ” ICE-5 (194 mm) (86 mm) (164 mm) (46 mm) ½ (8.16 kg) (1,090 Nm) (7,267 Nm) *Minimum and maximum torque output data may vary. 6 Square Drive Bolting Systems AVANTI® The Avanti series offers the widest range of torque output with a maximum output of more than 130,000 ft-lbs in the largest model. With tens of thousands in use around the world, the Avanti series is the industry’s trusted solution for next- generation bolting. Torque & Reaction angle dial drive Multi-use system H R W L H L R DRIVE TORQUE (ft-lbs/Nm) MODEL W WEIGHT (inch/mm) (inch/mm) (inch/mm) (inch/mm) (inch) (lbs/kg) MIN. MAX. 4.19” 1.79” 4.14” 0.99” 3.10 lbs 113 ft-lbs 767 ft-lbs AVANTI-.7 (106 mm) (45 mm) (105 mm) (25 mm) ¾” (1.40 kg) (153 Nm) (1,040 Nm) 4.76” 2.18” 4.71” 1.13” 4.50 lbs 196 ft-lbs 1,284 ft-lbs AVANTI-1 (121 mm) (55 mm) (120 mm) (29 mm) ¾” (2.04 kg) (266 Nm) (1,741 Nm) HYDRA 6.20” 2.90” 6.15” 1.52” 9.45 lbs 460 ft-lbs 3,084 ft-lbs AVANTI-3 (157 mm) (74 mm) (156 mm) (39 mm) 1” (4.32 kg) (624 Nm) (4,181 Nm) 7.14” 3.38” 7.36” 1.80” 15.60 lbs 804 ft-lbs 5,360 ft-lbs AVANTI-5 (181 mm) (86 mm) (187 mm) (46 mm) 1½” (7.10 kg) (1,090 Nm) (7,267 Nm) 7.90” 3.86” 8.24” 1.94” 20.75 lbs 1,150 ft-lbs 7,760 ft-lbs ULIC AVANTI-8 (201 mm) (98 mm) (209 mm) (49 mm) 1½” (9.41 kg) (1,559 Nm) (10,521 Nm) 8.85” 4.35” 9.20” 2.25” 29.20 lbs 1,800 ft-lbs 11,743 ft-lbs AVANTI-10 (225 mm) (110 mm) (234 mm) (57 mm) 1½” (13.24 kg) (2,441 Nm) (15,921 Nm) 10.22” 5.07” 10.94” 2.60” 47.70 lbs 2,760 ft-lbs 17,890 ft-lbs AVANTI-20 (260 mm) (129 mm) (278 mm) (66 mm) 2½” (21.63 kg) (3,742 Nm) (24,256 Nm) 12.22” 6.23” 13.45” 3.19” 82.75 lbs 4,905 ft-lbs 31,830 ft-lbs AVANTI-35 (310 mm) (158 mm) (342 mm) (81 mm) 2½” (37.53 kg) (6,650 Nm) (43,156 Nm) 13.90” 7.04” 15.54” 3.95” 127.70 lbs 7,202 ft-lbs 46,126 ft-lbs AVANTI-50 (353 mm) (179 mm) (395 mm) (100 mm) 2½” (57.92 kg) (9,765 Nm) (62,539 Nm) 16.84” 7.49” 19.52” 4.69” 280.50 lbs 11,965 ft-lbs 85,695 ft-lbs AVANTI-80 (428 mm) (190 mm) (496 mm) (119 mm) 3½” (127.23 kg) (16,222 Nm) (116,187 Nm) 19.40” 8.50” 22.73” 5.31” 585.00 lbs 19,395 ft-lbs 138,510 ft-lbs AVANTI-130 (493 mm) (216 mm) (577 mm) (135 mm) 3½” (265.35 kg) (26,296 Nm) (187,794 Nm) *Minimum and maximum torque output data may vary. 7 MXT® Square Drive Bolting Systems The MXT is the world’s best-selling industrial bolting system with over one hundred thousand in use around the Lock-up world.

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