Sensor Intelligence. from SICK

PRODUCT OVERVIEW

Sensor Intelligence. From SICK.

Solutions for factory and logistics automation

A Technology Leader for More than 60 Years

Innovation

Leadership What does SICK stand for?

Expertise

Independence

Experience

A Technology Leader in Factory and Logistics Automation SICK is one of the world’s leading manufacturers of sensors, safety systems and automatic identification solutions. Our high quality products range from simple sensors and laser-based bar code scanners… to machine vision and safety laser scanners… to complex camera arrays.

Our superior technological expertise, broad product line, and vast application experience enables us to continually find new and better ways to help our customers achieve their goals.

A Continuous Drive for Innovative Solutions Since its humble beginning 60 years ago, SICK has made research and development a priority and central strategic component -- spending nine percent of revenue on R&D. More than 450 people at SICK are dedicated to R&D, constantly creating new ways to solve customers' applications.

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AUTOMOTIVE INDUSTRY TRANSPORT VEHICLES MACHINE TOOLS

SICK always puts you in the fast Sensors ensure safe Cutting edge safety and productivity lane in automotive manufacturing. navigation, e.g. for automated at high speeds. guided vehicles. TRUMPF

TEXTILES FOOD BEVERAGES

Ensure you stay competitive in Reliable solutions for strict hygienic Ensuring the label matches the the clothing industry. production conditions. contents.

COSMETICS PHARMACEUTICALS DRIVE TECHNOLOGY

Reliable inspections for the SICK solutions ensure maximum Accurate movements and great beauty industry. precision when health is at stake. power under control.

ELECTRONICS TIMBER AND FURNITURE PRINT AND PAPER

It is precisely in the smallest of SICK sensors enable detailed Ensuring that printed material passes dimensions that the electronic “senses” precision when thick planks through the machines quickly and automatically ensure best results. are drilled. accurately.

2 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 3 Complete automation solutions supplier

The complete range of solutions for factory and logistics automation

From automation technology, through safety systems, to trailblazing automatic identification solutions – SICK offers you innovative and leading technology for all of your applications.

Whether you need cost-effective standard sensors, or a customized high-performance sensor system, SICK’s product portfolio meets your requirements. From application consultancy, through engineering, to implementing the solution on site – we support your processes.

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Inductive Capacitive Magnetic Industrial Sensors proximity sensors proximity sensors proximity sensors

Magnetic Photoelectric switches cylinder sensors and photoelectric proximity sensors

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Contrast, color, Distance sensors, Automation A dvanc e d luminescence, data transmission, light grids Industrial Sensors fork sensors position finders

Ultrasonic sensors Machine Vision

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Rotary encoders Linear and wire-draw Format adjustment ENCODERS encoders drives

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Safety laser scanners Safety Safety light curtains O PT O - E L E CTR O N I C and laser scanners camera systems PROTECTIVE DEVICES

Multiple light beam Single-beam safety devices photoelectric safety switches

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Electro-mechanical Non-contact Safety command SAFETY SWITCHES safety switches safety switches devices

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Safety relays Safety controllers Network SAFE CONTROL SOLUTIONS solutions

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6 SENSORS AND SENSOR SYSTEMS | Sick Automatic Identification

Bar code scanners 2D code scanners Connection modules, BAR CODE AND MATRIX CODE network controllers READING SYSTEMS, RFID

Mobile hand-held RFID – Radio Frequency Omnidirectional bar scanners Identification code reading systems

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Volume measurement VOLUME MEASUREMENT systems SYSTEMS

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Laser measurement Laser measurement Interfaces LAS E R M E ASUR E M E N T systems, indoor systems, outdoor SYSTEMS

Software

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Quicker processes and greater availability increase the productivity of machines and plant. Progressive sensor technology from SICK offers many advantages for industrial use, making an impact on your bottom line.

For example, ASIC technology for optical and electromagnetic sensors. It increases the performance of your machines and plant. Or the new IO link communication technology. SICK sensors can be intelligently networked and controlled via this interface, leading to a better, more rapid and more economical application solution.

Many of our products offer rugged housings, highly resistant and immune to vibrations – ideal for continuous use under harsh everyday production conditions, e.g. in the food & beverage industries.

SICK solves users problems rapidly and cost-effectively.

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Optimized processes

Leading technology The advantages of using SICK

More rapid processing

Reduced costs

Improved quality

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Inductive proximity sensors

Sensors for metal THE IM SERIES THE IH SERIES

Inductive sensors detect metallic objects within a typically very small detection range. The sensor diameter is the decisive value Product description Product description for the switching distance – from • Cylindrical thread design • Cylindrical sleeve design a few millimeters to several centi- • M04 to M30 • Ø from 3 to 34 mm meters. Thus, inductive sensors • Sensing distances up to 40 mm • Sensing distances up to 30 mm are particularly accurate, fast – and extremely robust.

Areas of use Areas of use Single sensing • Automotive industry • Precision mechanics • Metal and steel processing • Electronics industry distance • Machine tools • Handling and warehousing systems

Double sensing Products Products distance • IM • IH • IME • IMF • INOX Triple sensing • Triplex distance

Flush Accessories (depending on the model) Accessories (depending on the model) installation • Mounting brackets • Mounting brackets • Wide range of plugs • Wide range of plugs

Non-flush Special features (depending on the model) Special features (depending on the model) installation • Rugged and long-lived, even under extreme • Metal and plastic housings conditions • Robust and long-lived • ATEX approval • Particularly space-saving Sleeve • AC/DC variants • AC/DC variants • NAMUR housing • IP 69K • Expanded temperature range (–40 to +100°C) • 3-fold switching distance Threaded housing

Cuboid housing

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THE IQ SERIES INDUCTIV E S E NS O R S FOR THE FOOD AND BEVERAGE INDUSTRIES

Product description • Rectangular housings in varying sizes INOX: high-end for maximum demands • Sensing distance of up to 60 mm IMF: rugged and powerful

• Sensor solution for wet areas in the food and beverage industries (sensor + cable + connection box) • High enclosure rating for extreme demands (IP 69K) • Stainless steel housings (V4A, 1.4404, 316L) • FDA-certified cap materials Areas of use • Expanded temperature range: –40 to +100°C • Sensors with up to 3-fold switching distance • Precision mechanics • Electronics industry • Stainless steel connection boxes: IP 69K and resistant to detergents • Handling and warehousing systems • IP 69K connection cables • Mechanical engineering • Stainless steel mounting bracket

Products • IQ

Accessories (depending on the model) • Mounting brackets • Wide range of plugs

Special features (depending on the model) • Robust housing • AC/DC variants • Factor 1 • With terminal chamber

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Capacitive proximity sensors

Sensitive to the smallest changes THE CM SERIES THE CQ SERIES in electrical fields

They immediately react when the electric field changes within their detection range. This occurs Product description Product description through any material: metallic • Sensors for monitoring filling levels of closed • Sensors for monitoring filling levels of closed and non-metallic, liquid or solid. containers, checking presence, checking containers, checking presence, checking They all have a certain conductivity levels of bulk materials, final inspection of levels of bulk materials, final inspection of packaging processes packaging processes and an electrical constant. And the • In metric threaded housings with • In rectangular housings with edge lengths capacitive sensors register every 18 or 30 mm diameters of 28 or 35 mm change. Thus, for example, the • Switching distances from 3 to 25 mm • Switching distances from 3 to 25 mm filling levels of closed containers can be precisely measured from the outside. Areas of use Areas of use • Food industry • Food industry • Pharmaceutical industry • Pharmaceutical industry • Agriculture • Agriculture • Packaging • Packaging Capacitive proximity sensors Products Products • CM18 • CQ28 • Great temperature stability • CM18 (PTFE) • CQ35 • CM30 DC • Increased switching distances • CM30 AC for functional reserve • High EMC immunity against – electrostatic discharge, e.g. in plastics or timber production – electromagnetic interference, e.g. caused by walkie-talkies Accessories (depending on the model) Accessories (depending on the model) and mobile telephones – interfering surge voltages, • Mounting brackets • Mounting brackets caused by switching devices • Wide range of plugs • Wide range of plugs or magnetic valves – cable-related high frequencies, e.g. frequency Special features (depending on the model) Special features (depending on the model) converters or switching • LED function indicator • Adjustable switching distances network components • Also in Teflon® housing • Teach-in • LED function indicator

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Magnetic proximity sensors

Precise use of magnetic forces THE MM SERIES THE MQ SERIES

Magnetic proximity sensors measure changes in magnetic fields and allow very long sensing distances. It is even possible to Product description Product description perform measurements through • Brass housing with metric threads • Magnetic proximity sensors in plastic materials. • Object detection through plastic containers housings and pipes • Object detection through plastic containers • Object detection in aggressive media through and pipes Teflon protective wall • Object detection in aggressive media • Object detection in high-temperature areas through Teflon protective wall • Scraper technology • Object detection in high-temperature areas • Detection of coding by means of magnets • Scraper technology • Switching distances of between 5 and • Detection of coding by means of magnets 120 mm (related to installation in non-ma- • Switching distances of between 5 and gnetisable materials with magnet M4.0) 60 mm (related to installation in non-ma- gnetisable materials with magnet M4.0) Magnetic proximity sensors

• Detection of magnetic objects, Areas of use Areas of use generally permanent magnets • Food industry • Food industry • Long switching distances with • Chemical industry • Chemical industry small housings • Handling and warehousing systems • Handling and warehousing systems • Object detection through non-magnetizable materials Products Products • MM08 • MQ10 • MM12 (also ATEX) • MM18 (also ATEX)

Accessories (depending on the model) Accessories (depending on the model) • Variety of magnets • Variety of magnets • Mounting brackets • Mounting brackets • Wide range of plugs • Wide range of plugs

Special features (depending on the model) Special features (depending on the model) • Short-circuit protection • Short-circuit protection • Robust housing • NAMUR in compliance with EN 60 947-5-6

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Magnetic cylinder sensors

Detect piston positions S E NS O R S F O R C Y LIND E R S S E NS O R S F O R C Y LIND E R S magnetically W I T H C - S L O T S WITH T-SLOTS

SICK offers special magnetic cylinder sensors that precisely detect the positions of pistons in Product description Product description pneumatic cylinders. They are • For all common C-slot cylinders • For all common T-slot cylinders mounted directly on the body of the cylinder. They reliably detect a magnetic ring in the piston through the housing wall made of aluminium, brass or stainless steel, and trigger a switching signal. Areas of use Areas of use • Drive technology • Drive technology Welding-resistant design • Assembly • Assembly Strong magnetic fields that could • Handling • Handling • Robotics • Robotics impair the functional capability • Automation • Automation of sensors are generated during welding processes. The MZU2 Products Products series from SICK can be used under these difficult conditions. • MZ2Q-C • MZ2Q-T • MZN1 • MZT8 • RZN1 • MZT6 (also ATEX) Simple installation • MZT1 The magnetic cylinder sensors • RZT6 for profile cylinders with T-slots • RZT1 • MZF1 can be inserted into all common • MZU2 (weld-immune) T-slots from above. This prevents Accessories (depending on the model) Accessories (depending on the model) the need for additional installation effort and allows their use even • Mounting brackets where space is limited.

Special features (depending on the model) Special features (depending on the model)

Magnetic cylinder • Can be inserted into slot from above • Can be inserted into slot from above • LED function indicator • Plastic housing with nickel silver socket sensors, reed • Connection cable or plug on cable and hexagon socket head/slit screw • Magneto-resistive element • LED function indicator

Magnetic cylinder sensors, electronic

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S E NS O R S F O R VA R I E T Y S E NS O R S W I T H T W O OF CYLINDERS SWITCHING POINTS

Product description Product description

• Tie-rod mounting up to 10 mm rod diameter • Sensor with two adjustable switching points • Mounting on round cylinders Ø 8 to 63 mm for cylinders with T-/C-slots with R1 attachment clip (MZR1) • Universal mounting with taut-band up to 100 mm cylinder diameter (MZR2) • Dovetail slot

Areas of use Areas of use • Drive technology • Drive technology • Mounting • Mounting • Handling • Handling • Robotics • Robotics • Automation • Automation

Products Products • Mounting adapter for MZT8, MZT6/RZT6 • MZ2Q-C and MZT1/RZT1 sensors • MZ2Q-T • MZZ1 (also ATEX) • MZU2 (weld-immune) • MZR1/MZR2 (ATEX) • MZK1/MZK3

Accessories (depending on the model) Accessories (depending on the model) • Mounting adapter • Mounting adapter

Special features (depending on the model) Special features (depending on the model) • High switching point accuracy • Two adjustable switching points • Stable aluminium housing with integrated • Only one slot occupied mounting claws • Cabling effort halved • NAMUR acc. to EN 60 947-5-6 • Can be mounted in the slot from above • Cable or plug connection • LED function indicator

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Photoelectric proximity switches and photoelectric switches

Comprehensive portfolio MINIATURE SMALL PHOTOELECTRIC Sensors PHOTOELECTRIC Sensors You can solve nearly every tricky automation task in no time with the wide range of photoelectric sensors and photoelectric proxi- Product description Product description mity sensors available. And the • Miniature photoelectric sensors are ideal • Reliable checking of presence at all levels variety of housings and perfor- when space is limited of automation mance features offers precisely • Despite the most compact of housings • Accessories and variety of equipment for they offer a comprehensive performance the most varied of applications the right solution for your require- spectrum • Complete sensor families consisting of ments. • Can also be used in aggressive environ proximity, through-beam and reflex photo mental conditions, depending on housing electric switches • Complete family of sensors consisting of • Laser variants also available proximity, through-beam and reflex photo • Photoelectric sensors for glass detection Photoelectric proximity electric switches sensors with foreground • Models also available with IO link suppression (FGS) Areas of use Areas of use • Electronics industry • Packaging industry Photoelectric proximity • Pharmaceutical industry • Container logistics sensors with background • Robotics & handling • Machine tool construction • Handling and warehousing systems suppression (BGS) • Wood preparation and processing industry

Products Products • W2 Slim • W130 Laser • W12-2 Laser Photoelectric proximity • W2 Flat • W160 • W12-3 • W4-3 • W170 • W12G sensors, energetic • W4S-3 • W190 • W14-2 • W8 • W9 Laser • W18-3 • W100 • W9-2 • W140-2 • W11-2 • W150 Photoelectric reflex sensors Accessories (depending on the model) Accessories (depending on the model)

• Mounting brackets • Mounting brackets • Wide range of plugs • Wide range of plugs • Slotted diaphragms • Reflectors Through-beam • Reflectors photoelectric sensors Special features (depending on the model) Special features (depending on the model) • IO link • Teach-in/potentiometer • Teach-in • IO link Fiber-optic cable • Glass detection • Customer-specific adaptation possible photoelectric sensors

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COMPACT sensors for C Y L I N D R I C A L accumulating PHOTOELECTRIC SWITCHES roller conveyors PHOTOELECTRIC SWITCHES

Product description Product description Product description • The complete spectrum of photoelectric • Compact units with integrated logic and • Complete portfolio switches for more robust automation magnetic valve • Rapid and economical mounting applications • Optimally protected installation between in drilled holes • Complete sensor families consisting of the conveyor rollers • For all application fields (e.g. standard proximity, through-beam and reflex photo • WLR1 supports the accurate feed and applications), laser photoelectric switches electric switches outward transfer of transported goods, with precise and maximum ranges, • Highly immune to dazzling, reflective and particularly at distribution stations. 24 … 250 V AC glossy surfaces • Highly immune to dazzling, reflective and • Product families certified for use in food & glossy surfaces beverage industry

Areas of use Areas of use Areas of use • Automotive industry • Conveyor systems • Assembly and handling technology • Handling and warehousing systems • Packaging and print industry • Steel industry • Handling and warehousing systems • Doors and gates • Food & beverages

Products Products Products • W23-2 • WTR • V12-2 • W24-2 • WLR • V18 • W250 • ZLM1 • MH15 • W260 • V18L Laser • W280 • V18V Food & Beverage • W27-3 • MH15V Food & Beverage • W34 • W45

Accessories (depending on the model) Accessories (depending on the model) Accessories (depending on the model) • Mounting brackets • Mounting brackets • Mounting brackets • Wide range of plugs • Wide range of plugs • Wide range of plugs • Reflectors • Reflectors • Reflectors • Weather hood

Special features (depending on the model) Special features (depending on the model) Special features (depending on the model) • AC/DC version • Scanner with BGS • Shortest housings • Front screen heating • Optimized for food & beverage • IO link • Highly precise background suppression • ON/OFF delay

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Photoelectric proximity switches and photoelectric switches

PH O T o e L E CTRIC SWITCH E S LAS E R e x WITH FIBer-OPTIC CABLES PHOTOELECTRIC sensors PHOTOELECTRIC sensors

Product description Product description Product description

• Fiber-optic cables make installation even • Maximum precision in the detection of • Particularly reliably photoelectric sensors for more flexible because the sensor can be the smallest of objects at high speeds the demanding requirements of the 2G, 3G mounted far from the detection point. • Simple alignment thanks to easily visible and 3D device categories • For particularly difficult-to-reach locations light spot • Category 2G: electricity, power and • Detection of the smallest of objects • Long ranges for proximity, reflex, and temperature development strictly limited through-beam photoelectric sensors • Risk Zone 2 – device category 3G/D: additional mechanical strength through metal housing

Areas of use Areas of use Areas of use • Electronics industry • Electronics industry • Production and filling of technical gases • Semiconductor industry • Automotive industry • Chemical industry • Pharmaceutical industry • Packaging and conveyor systems • Pharmaceutical industry

Products Products Products • WLL170(T)-2 • WT27L-2 • W24-2 Exi • WLL190T-2 • W100L • W18-3 Ex • WLL12 • W9L • W27-3 Ex • WLL24-2 Exi • W130L • WL24-2 Ex • WLL260 • W190L Standard-Series • WTR-2 Ex • VLL18T • W190L High Grade • W12L-2 • V18L

Accessories (depending on the model) Accessories (depending on the model) Accessories (depending on the model) • SICK offers a comprehensive range of • Mounting brackets • Mounting brackets fiber-optic cables for every mounting situation • Wide range of plugs • Wide range of plugs • Mounting brackets • Wide range of plugs

Special features (depending on the model) Special features (depending on the model) Special features (depending on the model) • Teach-in • Best performance in metal housing • Standards-oriented solutions ready for • Digital display for menu-guided inputs • Latest laser technology installation, no approval gaps and evaluations • Laser Class I • Can be used in Zone 1 (Cat. 2) and Zones 2 • Switching frequency up to 10 kHz and 22 (Cat. 3) according to ATEX

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SICK with IO link: greater efficiency in machines and plant.

• Reduction of machine downtimes and equipping times

• Comfortable parameter-setting and maintenance of parameters

• Improved process quality through continuous monitoring of process parameters

• Reduction of maintenance costs through early and problem-oriented diagnosis

• Open standard provides long-term investment protection

SICK – connecting ideas

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Contrast, color, luminescence, fork sensors

Not just detect, CONTRAST SENSORS but also differentiate

Contrast, color, luminescence and fork sensors differentiate between objects on the basis Product description of the smallest of differences • Detection of small contrast differences in gray-value contrasts, colors • The surfaces can be rough, smooth or and luminescent materials. reflective; the material paper, plastic , or metal. SICK s color, contrast and • This permits detailed process control luminescence sensors operate via contrast marks on work-pieces. at maximum speeds. This opens up a wide range of applications and automation processes, particularly in the printing and packaging industries. Areas of use • Packaging technology • Printing industry • Food and semi-luxuries Contrast sensors Luminescence sensors • Labelling systems • Assembly and handling • Electronics industry • Detection of smallest contrast • React to luminescent materials differences, particularly for • Detection of invisible marks Products reading printed marks • Sensing distances selectable by • KT10-2 • KT6 • Rugged metal housings and means of lens changes • KT8 CAN • KT3 (IO link) small, compact designs • Also with fiber-optic cables • KT8 Laser • KT3 Laser • KT5-2 • KT2 • High switching frequency for • High switching frequency • KTL5 (laser light) • KT1M positioning tasks with maximum • Long sensing distance accuracy Accessories (depending on the model) • Different teach-in variants, • Mounting brackets sensing distances and trans- • Wide range of plugs mission wavelengths • Laser models for long sensing Fork sensors Special features (depending on the model) distances • Reliable despite fluctuating material • Also with fiber-optic cables • Transmitter and receiver in • Immune to highly reflective foils thanks to • Interfaces, e.g. CAN and IO link fork housing dazzle adaptation • Wide variety of fork widths • Maximum contrast resolution due to RGB illumination and depths • Large product range, individually meeting • Precisely adjustable on the customer conditions Color sensors object • Detection of the smallest of • Precise detection of colors light attenuation differences • Identification, checking and • Teach-in function at the push of sorting by color a button • Up to four colors can be stored • Simple teach-in • Also with fiber-optic cables

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COLOR SENSORS LUMINESCENCE SENSORS FORK SENSORS

Product description Product description Product description

• Color sensors help wherever the color of • Luminescence sensors are ideal • Fork sensors discover the finest of diffe- an object or a mark serves a differentiation for invisible marks. They often detect rences in transmission attenuations. purpose fluorescent materials or marks that are • They are easily mounted and require no • They emit light, calculate the color value and invisible to the human eye – regardless adjustment. compare this with previously stored of the pattern, color or surface properties, on • Thanks to the shortest of response times reference color values. A switching output almost any material. and fine resolution, even small or flat objects is activated accordingly. • Fluorescent marks can be attached to transported at high speeds can be detected. • Object detection can take place with short (or mixed with) the product with chalk, • Ultrasonic fork sensors for detecting response times. ink, labels, etc. Also suitable for real-time transparent labels on transparent carrier inspections. materials.

Areas of use Areas of use Areas of use • Packaging technology • Automotive industry • Label detection (also transparent) • Food industry • Machine construction • Mark detection on transparent foil • Automotive industry • Printing industry • Double-sheet detection • Printing industry • Wood processing • Detection of holes and edges • Pharmaceutical industry

Products Products Products • CS8 • LUT1 • WF • CSL1 • LUT3-6 • UF • CSM • LUT3-8 • LUT3-9 • LUT2

Accessories (depending on the model) Accessories (depending on the model) Accessories (depending on the model) • Mounting brackets • Supplementary optical filters • Wide range of plugs • Wide range of plugs • Wide range of plugs

Special features (depending on the model) Special features (depending on the model) Special features (depending on the model) • Suitable sensor series are available for • Fiber-optic cable variants • Stable, non-twisting housing differing applications, e.g. precisely • Long sensing distances • Fork widths of 2 to 225 mm positioned objects or less clearly detectable • Sensing distance can be selected • Fork depths: 40, 60, 95 mm colors via exchangeable lens • High switching frequencies of up to 10 kHz • Teach-in • No alignment of transmitter and receiver • Up to 4 colors are programmable • Detect the smallest of light attenuation • Detection of the finest color differences differences • Robust metal housing or compact design

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Distance sensors

Maintain the right distance DISPLACEMENT SENSORS DISTANC E S E NS O R S FOR SHORT DISTANCES FOR MEDIUM DISTANCES Maintaining the right distance is often important. Sometimes it is the decisive micrometer, sometimes a kilometer. Product description Product description • Highly accurate distance measurement • These distance sensors have everything in From the positioning of cranes, at ranges between 2 and 1,000 mm. For view up to 30 m. automated guided vehicles and reliable detection of the smallest of distance • Differing outputs provide the controller differences, even with difficult, e.g. highly with information on a continuous object high-bay stackers, to the monito- reflective, surfaces. movement. Thus a variety of applications ring of filling levels and the regulati- • Displacement sensors can be used for from filling level regulation to the on of slack, down to the detection quality inspections, classification or sorting prevention of crane collisions can be as well as for process regulation. Also well reliably implemented. of the smallest of parts, you will suited for use as a highly accurate sensor find a solution with SICK. with background suppression.

Areas of use Areas of use • Automotive and vehicle construction • Printing industry • Electronics industry • Conveyor systems • Robotics • Automotive industry

Distance sensors

Products Products • Non-contact, precise distance measurement with red or inf- • OD • DT2 • OD Hi • DT10 rared laser light • OD MAX • DT20 • Long ranges • OD MAX transparent • DT20Hi • High resolutions • Profiler ® • DS30 • OD Precision • DT60 • Easy handling by means of • DL60 programmable parameters • DS60 or teach-in Accessories (depending on the model) Accessories (depending on the model) • Serial interfaces, also SSI for further external processing • Wide range of plugs • Wide range of plugs • Can be connected to Profibus, CAN, DeviceNet buses Special features (depending on the model) Special features (depending on the model) • Compact stand-alone devices • Plug & play (measurement range • Customer-specific application solutions preset in works) or teach-in due to balancing of up to 3 sensors (easy in-situ parameterization) • Measurement independent of surfaces • Insensitive to sources of ambient light thanks to CMOS technology • LED function indicator • Measurement frequencies of up to 10 kHz • Accuracies of up to ±2 μm

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DISTANC E S E NS O R S Sending data via light DATA TRANSMISSI O N FOR LONG DISTANCES SENSORS The ISD infrared data transmission system transmits its data via light. The system is a friction-free Product description alternative to trailing cables for Product description • The long distance sensors perform at rail-borne vehicles. • Data transmission to controller of distances of up to 1,100 m. They are rail-borne high-bay stackers constructed to be particularly The transmitter and receiver can • Ranges of up to 200 m robust and thus also suitable for harsh • Transfer rates of up to 3 Mbit/s environmental conditions. communicate bi-directionally over • Their accurate measurements ensure longer distances. rapid and precise movements in high-bay warehouses and small parts stores or container ports. The point-to-point light path is monitored during transmission Areas of use and an interruption of the light Areas of use • Handling and warehousing systems path is signalled both optically • Handling and warehousing systems • Port and container plants on the device itself and via a • Metal processing special functional interface. • Paper production • Filling level measurement in silos • Height level measurements of water, paper pulp or liquid metal

Products Products IR data transmission • DS500/DT500 photoelectric switches • ISD280 • DME5000 • ISD300 • DME4000 • ISD400 • DME3000 • Wireless transmission of data • DME2000 • Bidirectional communication • DMT • DML between transmitter and receiver • Low cable installation and Accessories (depending on the model) Accessories (depending on the model) maintenance costs • Mounting brackets • High immunity to ambient light • Mounting brackets • Wide range of plugs • Wide range of plugs • Cooling housing

Special features (depending on the model) Special features (depending on the model) • Illuminated LCD display • Rapid installation thanks to integrated • Parameterization via PC optical adjustment aid • Simple adjustment via pilot light • High immunity to electromagnetic • Variety of bus connections interference • Speeds of up to 10 m/s • Variety of interfaces: PROFIBUS, Interbus, DH+, RIO, CANopen/DeviceNet, Ethernet

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Automation light grids

Detection and inspection AUT O MATI O N PICK2LIGHT AUT O MATI O N in the second dimension LIGHT grids LIGHT grids

. . The areas of use of the auto . . mation light grid range from simple presence checking, to the Product description Product description checking of processes and fault • Light grids with differing housings for the • Pick2Light is the innovative solution for prevention in final assembly, to detection and counting of irregular objects, checking storage bays on assembly and outdoor vehicle classification. for measuring and sorting differing heights, order-picking lines. It is a real 3-in-1 for checking presence and projections, or for solution: sensor, job LED and reflector regulating slack for web-forming materials. in a single device. Choose between through-beam • Everything in a two-dimensional detection • Its well thought-out construction ensures and reflex systems, between area. reliable detection of access to individual storage bays. Simple assembly and standard applications and the commissioning quickly get the Pick2Light modular MLG. ready for work. And the illuminated or blinking job LED ensures reliable processes. A wide variety of areas can be covered. Cost-effectively and efficiently. Areas of use Areas of use • Final assembly • Checking storage bays on assembly • Handling and warehousing systems and order-picking lines • Object classification

Through-beam system Products Products • ELG • Pick2Light . • HLG . Reflex system • MLG • WLG

Accessories (depending on the model) Accessories (depending on the model) • Wide range of plugs • Wide range of plugs

Special features (depending on the model) Special features (depending on the model) • Teach-in function (MLG/WLG) • Job LED visible through 360° • Indoor and outdoor use • Five different sensor heights • Software-supported, user-friendly from 120 to 420 mm parameterization and user guidance • Simple assembly on aluminium profiles via application assistants (MLG Setup) for T-slots, Bosch profiles, ITEM profiles, etc. • IO link

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S L G AU T O MATI O N LIGHT GRIDS

Product description • The SLG product family with very small housings and maximum performance • Innovative handling due to a capacitive menu button on the light curtain itself • Intelligent display for simple operation

Areas of use • Checking for projections and presence • Checking storage bays and order-picking lines • Protecting doors and high-speed gates

Products • SAS • SPL • SGS

Accessories • Wide range of plugs

Special features (depending on the model) • SPL with job LED • Sensor heights of 120 to 1,500 mm • Slim and flat variants • Individual light curtains can be connected via an innovative plug concept

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Ultrasonic sensors

Detection and distance ULTRAS O N I C ULTRASONIC DOUBLE- measurement using PR OX IMIT Y S E NS O R S SH e e T I N S P E CTI O N ultrasonic waves

There is hardly any material that so completely absorbs sound that Product description Product description one can no longer detect it with • Non-contact detection and distance mea- • Detection of double sheets and incorrect an ultrasonic sensor. Ultrasonic surement of objects with ultrasound sheets sensors are particularly ideal for • High measurement accuracy • Automatic setting, no adjustment necessary • Long ranges • Materials range from ultra-thin foils to thin the detection or measurement of • Also detects transparent objects and liquids fine metal sheet transparent objects and liquids. • Insensitive to material floating in the air • Compact design, largely immune to contamination Where do you use silent sound waves?

Areas of use Areas of use

• Packaging industry • Print and paper • Checking filling levels • Packaging industry

Products Products Ultrasonic • UM30 • UM18 proximity sensors • UM18 • UC12 • UC4

Ultrasonic Accessories (depending on the model) Accessories (depending on the model) double-sheet inspection • Wide range of plugs • Wide range of plugs

Special features (depending on the model) Special features (depending on the model) • Differing measurement ranges • Teach-in • Binary switching output or analog output • Classic sensor housing

26 SENSORS AND SENSOR SYSTEMS | Sick ADvanced Industrial Sensors

D M P 3 F I N E P O SITI O N I N G SENSOR

Product description • DMP3 for fine positioning on holes for maximum precision

Areas of use • Fine positioning • Positioning of automated guided vehicles • Positioning of Telpher conveyors at transfer stations

Products • DMP3

Accessories • Wide range of plugs and cables

Special features • Precise positioning on holes • No reflectors necessary • Innovative technologies based on image processing • Simple operation

26 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 27 ADvanced Industrial Sensors

Machine Vision

See the details VISION SENSORS SMART CAMERAS

With its wide range of machine vision products, SICK offers a sophisticated portfolio of image sensors. Now difficult to perform Product description Product description applications can be implemented • SICK’s vision sensors are easy to operate, • The IVC-2D and IVC-3D are robust smart due to the innovative combination robust and reliable. They have been develo- cameras for processing 2D or 3D images of image capture and evaluation, ped for application-specific tasks where or 3D profiles. The IVC-3D is the world‘s standard sensors cannot succeed. first smart camera for three-dimensional permitting the visual inspection of • SICK offers vision sensors for the verifi inspection and measurement. The cameras practically every detail. cation and identification of individual parts operate as stand-alone devices or as part right up to detection and sorting on the of the factory network. basis of color. • IVC Studio is a flexible and easily comprehen- Our vision solutions inspect and • Setting up and using SICK vision sensors sible PC program available as a tool for identify. For greater productivity, couldn’t be easier. With teach-in and appli- developing applications. Inspection results improved quality, fewer manual cation-specific device pre-settings, the can be transmitted directly to the PLC or devices are ready for immediate operation plant and tracked in the Ethernet network. inspections. in the production line.

In many cases, a camera can Areas of use (depending on the model) Areas of use (depending on the model) replace a whole range of individual sensors. • Food and semi-luxuries industry • Printing industry • Pharmaceutical industry • Packaging industry • Automotive industry • Automotive industry • Packaging industry • Food industry

Products Products • Inspector • IVC-2D • CVS • IVC-3D • ICS, AGD, DCI

Vision sensors Accessories (depending on the model) Accessories (depending on the model) • ICL (Intense Camera Light) • Software IVC Studio • ILP (Industrial Laser Projector) • ICL (Intense Camera Light) • VLR (Lights) • ILP (Industrial Laser Projector) • VLR (Lights) Smart cameras Special features (depending on the model) Special features (depending on the model) • 1- or 2-color detection • Stand-alone operation according • Contour, contrast and gray scale detection to programming in any position • Over 100 powerful image-processing tools • Optical character detection • OCR, OCV 3D cameras • IP 67 • Robust housings • Ethernet/IP, OPC server, COM interface

28 SENSORS AND SENSOR SYSTEMS | Sick ADvanced Industrial Sensors

RANG E R RUL E R MACHIN E V I S I O N 3D CAMERA 3D CAMERA ACCESSORIES

Product description Product description Product description

• Ranger is the ultimate 3D camera for industri- • Ruler E is a perfect tool for inline appli With its comprehensive range of accessories, al automation. It captures up to 35,000 pro- cations with 3D scanning for maximum SICK offers complete machine vision solutions. files per second, each with 1,536 highly pre- precision even under harsh conditions. • Lights (ICL, VLR) cise 3D co-ordinates. The 3D calculation • Thanks to optional heating it can be used • Lenses takes place directly within the camera. The down to –30 °C. • Lasers data are transferred via CameraLink or • With integrated laser and fixed optics, • Frame-grabbers Gigabit Ethernet for evaluation on a stan- installation is easy. • Cables dard PC. • The Gigabit Ethernet interface ensures • Mounting brackets • With MultiScan, the camera measures rapid data transfer. • Calibration objects several object properties simultaneously • Individual applications are developed in (brightness, glossiness and scattered light) a graphic development environment with for a clearer image and improved VB.Net or C++. quality control.

Areas of use Areas of use Areas of use • Food industry • Food industry • Wherever vision products require • Pharmaceutical industry • Automotive industry accessories • Automotive industry • Wood processing • Timber processing • Electronics industry

Products Products Products • Ranger C • Ruler E • ICL (Intense Camera Light) • Ranger D • ILP (Industrial Laser Projector) • Ranger E • Lens • Image-capture switching Accessories Accessories (depending on the model) • Cable • Ranger Studio configuration and • Ranger Studio evaluation software • Cable • ILP (Industrial Laser Projector) • Image-capture switching • Cable, image-capture switching

Special features (depending on the model) Special features (depending on the model) Special features (depending on the model) • Up to 35,000 shape profiles/second • Up to 10,000 3D profiles/second • MultiScan measures several properties • Trouble-free integration simultaneously • Data as world co-ordinates • CameraLink and Gigabit Ethernet • Highly resistant housing • Programmable software control • Operation at temperatures • Data from several Rangers can be combined down to –30 °C • Image analysis and PC performance on request

28 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 29 ENCODERS

Rotary encoders

Highly accurate path and angular ABSOLUTE ENCODERS, INCREMENTAL ENCODERS measurement Rotary

Path, orientation, angle – an encoder is unbeatable when precise position determination is required in Product description Product description industrial automation. The same Absolute encoders generate information on the • Incremental encoders generate information applies for rotations and r.p.m., orientation, angle and number of rotations in on the orientation, angle and number of speed and acceleration. Utilizing type-specific angular steps, whereby each angu- rotations in type-specific line numbers. lar step is assigned a unique code pattern. The The number of bars per rotation deter- the principle of photoelectrical number of code patterns per rotation determines mines the resolution properties. scanning of optical reference the resolution properties. Each code pattern • The particular position is determined from patterns, the resolution properties forms a unique reference and thus an absolute the number of these steps from a reference position. Therefore, no reference run is necessary point. A reference search run is necessary of these sensors are in the micro after switching on. Singleturn and real multiturn to determine an absolute position. meter range for path measure- designs are available. ment and within a range of a few Areas of use Areas of use thousandths of a degree for angular measurement. • Print and packaging industry • Manufacturing industry • Wind energy • Textile industry • Textile industry • Timber processing Absolute measuring encoders • Chemical industry • Packaging industry have a major advantage over Products Products incremental encoders - they do not need a reference run. • Multiturn ATM60/ATM90 • DRS20/DRS25/DRS21/DRS26/ • Singleturn ARS60/ARS20/ARS25 DRS60/DRS61 • DGS60/DGS65/DGS66/DGS20/DGS25/ DGS21/22/DGS35/34/DFS60 • DKS40 • DKV60 • LD20 • HD32/HD52 Incremental encoders, Accessories (depending on the model) Accessories (depending on the model) rotary • Connection technology (plug, cable) • Connection technology (plug, cable) • Mounting technology (e.g. shaft couplings, • Mounting technology (e.g. shaft couplings, Absolute singleturn adapter flanges and hollow shaft cable clamps) adapter flanges and hollow shaft cable • Bus connection adapter clamps) encoders, rotary Special features (depending on the model) Special features (depending on the model) • Extremely robust • DFS60: customers can freely program line Absolute multiturn • SSI, PROFIBUS, CANopen, DeviceNet interfaces numbers, electrical interface and zero pulse encoders, rotary • Electronically adjustable, parameterizable width resolution • Zero-pulse teach-in at the push of a button • High resistance to impacts and vibrations • Servo-flange or face-mounting clamping Incremental wire-draw • Fieldbuses depending on the type (position, flange speed, acceleration, electronic camshaft • Inserts for differing shaft diameters encoders, linear controller) • Plug or cable outlet • TTL and HTL electrical interfaces

Absolute wire-draw encoders, linear

Absolute encoders, linear

30 SENSORS AND SENSOR SYSTEMS | Sick ENCODERS

Linear and Format wire-draw encoders adjustment drives

ABSOLUTE ENCODERS, WIRE-DRAW ENCODERS F O RMAT ADJUSTM E N T LIN E A R DRIVES

Product description Product description Product description

High-resolution position measurement systems Wire-draw encoders are a combination of Integrated positioning drive system with absolute for linear applications make special demands. wire-draw mechanism and an absolute or path measurement for format adjustment, espe- The separation of the measurement system into incremental encoder. The length-proportional cially used for rapid changeover solutions. the reference scale and reading head (sensor) number of drum rotations is counted by an • No reference run necessary, as absolute permits long measurement paths (up to 1,700 m encoder and converted into a measurement encoder integrated – depending on the the model) by means of non- signal. This provides high-resolution position • Low space requirement because motor, perfor contact position determination. The sensor and path information for linear measurement mance electronics and drive are in a single detects the absolute position information along paths. Therefore no precise linear guidance, housing the reference scale via a unique code pattern as necessary for other length measurement • Simple installation and commissioning thanks and transfers it directly to the evaluation elec systems, is required. to integrated jog button tronics. Therefore, no reference run is necessary. • Individually adapted system solutions due to large number of variants Areas of use Areas of use Areas of use • Container and crane equipment • Crane, drilling and excavator equipment • Storage and conveyor systems • Presses, stamping and spraying machines • Packaging industry • Palletizers • Scissor-type elevating platforms, sliding • Machines and plant in which handwheels • Timber and glass processing platforms have hitherto been used for format • Adjustment axles • Weir systems and locks adjustment • Linear motors • High-bay warehouses, theater stages • Timber and stone processing machines Products • Apparatus construction and medical technology • HIPERDRIVE HRA25, HRA35 Products Products • HIPERDRIVE HDA30, HDA45 • KHK53 (for crane and conveyor systems) • BTF/PRF Accessories (depending on the model) • Lincoder L230 (factory automation and • BKS/XKS/PKS (compact absolute and linear motors) incremental wire-draw encoders with • Connection technology (plugs and cables) integrated wire-draw mechanisms) • HIPERDRIVE ® HUB for economical connection • PT9600/PT8600 to fieldbus systems • User software Accessories (depending on the model) Accessories (depending on the model) Special features • Connection technology (plug, cable) • Connection technology (plug, cable) • Mounting technology • Mounting technology (wire guide roller) The HIPERDRIVE® HUB is the ideal component • Interface adapter modules for the connection of several drives for integration in fieldbus environments. Special features (depending on the model) Special features (depending on the model) • Simple bus structure as only one bus node • Measurement lengths of up to 1.7 km • Path measurement by means of wire-draw is needed for up to 8 drives • Non-contact length measurement system mechanism • Data management and distribution of power • Friction-free • High resolution supply for the drives • Absolute position determination • Simple assembly • Low cabling effort, as only one cable sum is • No reference run • Highly accurate measurement drum needed from drives to controller • Variety of interfaces • Stable spring return movement • Cost savings through reduced cabling and • Length-independent position scanning time • Highly flexible steel wire bus nodes • Enclosure rating up to IP 66 • Dirt trap made of steel

30 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 31 Industrial Safety Systems

Innovative safety solutions from SICK have been setting international standards for more than 60 years. Recently, SICK introduced safetyPLUS®, a new standard in safety. SafetyPLUS combines services, standards and application expertise, and innovative technology.

In all areas of safety technology we offer sophisticated cross-market, open-system solutions that can be fully integrated. From safety consultancy, through engineering, project planning and safety acceptance, to training, product support and accredited inspection services, SICK strives to work hand in hand with its customers to address their needs.

With SICK you always achieve optimum results.

32 SENSORS AND SENSOR SYSTEMS | Sick Protect personnel

Safeguard productivity Safety is a matter of trust.

Increase service lives

Set standards

Uncover potential

32 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 33 INDUSTRIAL SAFETY SYSTEMS

safetyPLUS® – we close gaps in safety

Safety solutions from SICK increase the security of investments and uncover new savings potential through more efficient processes, while always keeping the primary aim in view – the protection of personnel and machines.

Solid safety concepts Complete solutions for safety at work for safety applications

safetyPLUS® offers a unique range of compe- Behind safetyPLUS® is the world’s most diverse tences for personnel and machine protection. range of products: from safety switches through SICK is the world’s leading producer of indus- opto-electronic sensors to safe control solutions trial safety systems and offers a mix of exper- and networks. tise, products and services.

Unlimited savings potential through safetyPLUS... integrated safety concepts from start to finish

The unique economic efficiency of safetyPLUS® SICK experts provide advice and support from saves time and money. This starts during the first visit through the risk assessment and project planning and through installation and up to CE-certification – always in compliance commissioning right up to running production. with current standards and directives. SICK carries out more than 10,000 safety inspections annually worldwide.

34 SENSORS AND SENSOR SYSTEMS | Sick INDUSTRIAL SAFETY SYSTEMS

International Service Solutions

From planning, through operation, to modernization: International Service Solutions The topic of safety is not concluded simply With International Service Solutions from SICK, you , with the installation of first-class SICK sensor technology. benefit during all phases: from SICK s expertise in Safety with is a continuous process over the entire life safety, to its experience in the most varied of markets cycle of machines and plant: from the planning, through and applications. operation, to modernization.

SICK INTERNATIONAL SERVICE SOLUTIONS COMPLIANCE & DESIGN

– Risk assessment – Safety concept SICK INTERNATIONAL SERVICE SOLUTIONS – Project management UPGRADE SERVICES – Software design – Hardware design – PLS/S3000 upgrade kit – Installation – LCUR1--411 upgrade kit – Commissioning MODIFI- – Functional safety PLANNING SICK INTERNATIONAL SERVICE SOLUTIONS CATION assessment PRO DUCT SUPPORT ENGINEERING – CE-conformance check DESIGN – CE certification – On-site troubleshooting – Plant walk-through – Helpline support – Service tools Safety COMMIS- SICK INTERNATIONAL SERVICE SOLUTIONS – Spare parts PRODUCT SUPPORT – Exchange units during all SIONING – Workshop repairs phases of – Commissioning check

the machine – Helpline support

SICK INTERNATIONAL SERVICE SOLUTIONS life cycle SICK INTERNATIONAL SERVICE SOLUTIONS VERIFICATI ON & VERIFICATI ON & MEASUREMENTS MEASUREMENTS

– Accident investigation OPERATION – Electrical equipment check – Electrical equipment check – Initial inspection – Periodic inspection – Machine safety inspection – Machine safety inspection – Stoptime measurement – Stoptime measurement – Noise measurement – Noise measurement

SICK INTERNATIONAL SERVICE SOLUTIONS TRAINING & EDUCAT ION

– User training – Seminars – WebTraining

For safety services availability, consult your local SICK Sales Representative.

34 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 35 INDUSTRIAL SAFETY SYSTEMS

Systematic integrated safety.

Safety controllers and network solutions

Fieldbus level

Singlebeam Network Safety photoelectric solutions switches safety switches

Safety camera systems

Safety light curtains Safety and multiple light beam laser scanners safety devices (for cold areas)

Emergency Safety Non-contact stop pushbuttons controllers safety switches

Safety 2-hand controls Safety Configuration and laser scanners laser scanners diagnostic software

Safety light curtains Safety switches and multiple light beam safety devices 2-hand controls

Safety Singlebeam Safety engineering on machines and plant: relays photoelectric safe construction, hazard assessments and safety switches documentation

36 SENSORS AND SENSOR SYSTEMS | Sick INDUSTRIAL SAFETY SYSTEMS

Protection of hazardous areas and hazardous points with opto-electronic protective equipment.

Intelligent, opto-electronic protective equipment The devices are capable of differentiating between can be used to protect access, hazardous areas products and persons according to the requirement – and hazardous points – vertically and horizontally. without hindering work processes. For maximum economic efficiency and safety.

Hazardous point protection, Access protection finger protection Hazardous point protection, Hazardous area protection hand protection

Resolution (mm) Range (m) 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 V300 Work Station 20 1,5 V200 Work Station 20 1,5 V4000 Press Brake 14 7,5 14 8 C4000 Standard/Advanced 20/30/40 19 14 8 M4000 Advanced Curtain 30 19 C4000 Micro/Basic/ 14 5 Basic Plus/Eco 30 6 C2000 20/30/40 6/19 LGT 30 6 30/40 2,6 S3000 50/70 7 150 7 70 20 OS2000 20 30 1,25 S300 40 1,6 50/70 2 30 1,25 S200 40 1,5 50/70 1,5 C4000 Entry/Exit 20 19 C4000 Palletizer Stand./Adv. 30/40 6 M4000 Standard/Advanced 70 M4000 Stand. A/P, Adv. A/P 7,5 M4000 Area 60/80 19/70 M2000 25/70 M2000 A/P 6 L4000 (L41) 10/60 L4000 System 10/60 WSU/WEU26-2 18/70 L2000 (L21, L27, L28) 60 1) Acc. to EN 50100 and IEC/EN 61496 BWS Type 41) BWS Type 31) BWS Type 21) Warning field

36 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 37 INDUSTRIAL SAFETY SYSTEMS

Opto-electronic protective equipment

Selection of opto-electronic SAFETY LASER SCANNERS SAFETY protective equipment AND LASER SCANNERS CAMERA SYSTEMS

The use of opto-electronic protective equipment instead of mechanical protective equipment is advisable Product description Product description when an operator has to reach into Non-contact monitoring of freely programmable Safety camera systems from SICK are ideal for a a machine and is therefore at risk areas. The transmitter and receiver are accom- wide range of hazardous point protection. They of injury. Opto-electronic protective modated in a single housing, no separate can be used for tasks where you would typical- reflectors are necessary. The installation effort ly use light curtains and laser scanners - even equipment reduces access times, is thus very low. While safety laser scanners are for more complicated safety requirements such increases productivity and improves designed and approved for human protection, as those found on press brakes. The V300 Work workplace ergonomics. In addition, S100 laser scanners take on pure collision- Station integrates all parts – from the sensor to prevention tasks. the evaluation unit – in just a single housing operators and third parties are and can be mounted and commissioned within equally protected. a few minutes. The V4000 Press Brake consists of a transmitter and receiver. It monitors the rapid closing movement of press brakes. The fundamental criteria when selecting opto-electronic protective equipment depend on a variety of aspects: Areas of use Areas of use • Area protection and prevention of getting • Hazardous point protection at machine • the standards to be observed around safety systems openings involving cyclical or sporadic • the space available in front of • Collision prevention and navigational support reaching-in the hazardous area • Cold areas: variant in IP 67 housings • Press brakes (S3000 Cold Store, down to –30°C) • economic criteria • Outdoor areas: the OS2000 safety scanner • ergonomic factors (e.g. cyclical system insertion of parts or no cyclical • Monitoring for collision prevention, checking for projections, checking storage bays (S100) access) Products Products Safety laser scanners: • V300 Work Station • S3000, S3000 Cold Store • V200 Work Station • S300 • V4000 Press Brake • S200 • OS2000 (Safety scanner system) Laser scanners: • S100

38 SENSORS AND SENSOR SYSTEMS | Sick INDUSTRIAL SAFETY SYSTEMS

SAF E T Y MULTIPL E L I G H T B E A M SINGLE-BEAM PHOTO L I G H T C U R TA I N S SAFETY DEVICES ELECTRIC SAFETY SWITCHES

Product description Product description Product description

Safety light curtains provide finger and hand Multiple light beam safety devices and safety Single-beam photoelectric safety switches are protection. They consist of a sender and recei- light curtains act as non-contact protection of used for non-contact protection of access to ver and are non-contact. Depending on access to hazardous areas. They consist of hazardous areas. They consist of self-testing the type, a variety of machine functions are separate transmitters and receivers or a trans- senders/receivers or a combination of evaluation integrated or can be selected via safe control mitter and receiver in a single housing on the unit and testable transmitters and receivers. solutions: restart interlock, external device active side and one or more deflecting mirrors monitoring, fixed/moving blanking, PSDI on the passive side (A/P system). function, bypass function, selection of operating mode, cascading, etc.

Areas of use Areas of use Areas of use • Presses • Robots • Robots • Pick & place machines • Processing centers • Processing centers • Robots and insertion stations • Palletisers • Processing machines • Textile and timber processing machines • Stone setting machines • Palletisers • Automatic stackers and timber • High-bay warehouses and transfer lines processing machines

Products Products Products • C4000 Standard/Advanced • M4000 Advanced, A/P with UE403 • L4000 system • C4000 Standard/Advanced Guest • M4000 Standard, A/P • L4000 (L41) • M4000 Advanced Curtain with UE403 • M4000 Area • WSU/WEU 26/2 • C4000 Micro, Basic, Basic plus, Eco • M2000, A/P • L2000 (L21, L27, L28) • C2000 Standard, RES/EDM, • C4000 Entry/Exit Cascadable, Eco • C4000 Palletizer • LGT

Accessories Accessories Accessories • Device columns, deflector mirrors • Device and mirror columns, • Safe control solutions • Clone Plug configuration memory incl. mechanical muting accessories • Safe control solutions • Heatable device columns • Supplementary front screens • Safe control solutions • IP67 protective housings for C2000 • IP67 protective housing for M2000 and C4000 Micro

38 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 39 INDUSTRIAL SAFETY SYSTEMS

Safety switches

Safety switches and safety E L E CTR O M E C H A N I C A L N O N-C O N TAC T command devices for maximum SAFETY SWITCHES SAFETY SWITCHES demands

With a large number of different safety switches, SICK offers you Product description Product description the right solution for protecting your A broad range of products for the most varied • As a result of their non-contact operation, machines or plant: from electro of needs: these safety switches offer important advan- mechanical switches in compact • safety switches for monitoring rapid or tages, e. g. tamper-proofing, tolerance pin-point positions, towards misalignment, etc. compared to plastic housing or from highly • safety hinge switches with hollow or solid electromechanical safety switches, and are tamper-proof, non-contact safety shafts, thus an ideal supplement switches to safety command devices. • safety switches with rigid or fully flexible • Three sensor technologies permit the separate actuators, solution of numerous applications. In addition to safety switches, • safety locking devices with supplementary SICK also supplies the right safe locking magnets. control solutions. Areas of use Areas of use Opening and approach directions • Safe position monitoring, protection of sliding • Ideal when tampering must be reliably and revolving doors as well as removable prevented, vibrations are present or larger protective equipment. tolerances are necessary. • Retention of the protective equipment for • Wherever heavy contamination is present or personnel or process protection. where maximum hygienic demands apply. • Optimal for protecting or monitoring the position of difficult-to-reach locations, because they are virtually maintenance-free.

Products Products • Position switches: i10P, i10R, i110P, i110R • Reed technology: RE300, RE4000, RE11, hinge switches: i10H, i110H RE21, RE31, RE27, RE13 • Safety switches with separate actuator: • Transponder technology: T4000, i12S, i16S, i17S, i18S-AS-i, i110S T4000 Compact, T4000 Multi, T4000 Direct • Safety locking devices: i10 Lock, • Inductive technology: IN4000, IN4000 Direct i10 Lock-AS-i, i14 Lock, i15 Lock, i200 Lock

Accessories Accessories • Safe control solutions • Safe control solutions

40 SENSORS AND SENSOR SYSTEMS | Sick INDUSTRIAL SAFETY SYSTEMS

SAF E T Y COMMAND DEVICES

Product description • SICK safety command devices ensure that hazardous movements are safely stopped or critical machine functions are set in motion.

Areas of use • Enabling switches are used in setup mode, during which protective equipment is usually ineffective. • Wire-draw switches are used on equipment that is not protected by safety covers, e.g. on conveyor belts. • Emergency stop pushbuttons are present on almost all machines; depending on the installation location one distinguishes between mounted housing and integrated versi- ons.

Products •Enabling switches: E100 •Wire-draw switches: i110RP, i150RP •Emergency stop pushbuttons: ES21

Accessories • Safe control solutions

40 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 41 INDUSTRIAL SAFETY SYSTEMS

SICK creates safe connections

From the simple machine to complex production plants, safe control solutions allow the protection of your hazardous areas, regardless of the level of networking.

The integration of intelligent safety systems in automation environments is becoming increasingly important. With intelligent interface technology for safety systems, SICK offers you a complete range of interface products that have been specially developed for connecting safety products and machines. SAF E T Y SAF E T Y NETWORK RELAYS CONTROLLERS SOLUTIONS There are three different series appropriate for your machine’s differing levels of networking – with which you can also make safety functions usable in a network. The integration effort is also low because the interfaces are coordinated with safety products from SICK.

SAF E T Y O PT O - E L E CTR O N I C SWITCHES Safety

42 SENSORS AND SENSOR SYSTEMS | Sick INDUSTRIAL SAFETY SYSTEMS

SAF E T Y SAF E T Y NETWORK RELAYS CONTROLLERS SOLUTIONS

All products are approved as follows: Category 4 acc. to EN 954-1 or for applications up to Performance Level e in compliance with ISO 13849-1 and SIL 3 acc. to IEC 62061 Product description Product description Product description

• Very reliable and rugged • Simple integration of the safety technology • Ideal use of SICK network solutions in linked • Low wiring effort in the machine controller or modular machines and plants • Rapid assembly through exchangeable • Variety of parameterizable operating modes • Easy integration and evaluation of safety plug-in terminals • System offers modular expansion components in all accepted network • Easy diagnosis of sensors standards, up to realization of complete • Bus connection via Gateways safety automation from a single source • Comprehensive diagnostic functions down to the sensor for rapid fault correction and minimized machine downtimes.

Areas of use Areas of use Areas of use Safety relays for all safety-relevant components • Simple and rapid implementation of flexible Solutions for safety applications in the network such as: safety concepts through programmable standards: PROFIBUS/PROFIsafe, AS-Interface • Emergency stop safety logic Safety at Work, DeviceNet/DeviceNet Safety, • Two-hand controls • Connection and intelligent evaluation of CANopen, Ethernet TCP/IP. • Safety mats safety sensors as well as flexible control • Non-contact safety switches of actuators • Electromechanical safety switches • Application-specific solutions also for • ESPEs such as S3000, S300, C4000, demanding safety tasks, e.g. protection M4000, C2000, M2000, MSL of presses • 2-sensor muting • 4-sensor muting

Products Products Products • UE10–UE49 • Flexi Classic and Flexi Soft modular safety • PROFIsafe controllers • AS-Interface Safety at Work • UE440, UE470 compact safety controllers • DeviceNet Safety • UE4427, UE4457 safety remote controllers • EFI gateways to • UE4470 flexible safety controller – PROFIBUS – PROFIsafe – CANopen – Ethernet TCP/IP

42 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 43 Automatic Identification

The automated identification of increasingly complex shapes has revolutionized production and logistical processes in many markets – and no end is in sight. New areas of application are constantly being opened up. The technologies are becoming ever faster, and more precise.

Our development engineers, in collaboration with our customers, achieve sophisticated cross-market system solutions: from identification hardware, through evaluation electronics, to bus connection technology, software tools and engineering. Based on lasers or with RFID.

From production, through logistics, to trade, and outdoor applications, SICK’s range of automatic identification products miss nothing.

44 SENSORS AND SENSOR SYSTEMS | Sick More precise control

Detect objects - More rapid detection quicker, more precisely.

Reliable inspection

Wide range of versatile solutions Convincing logistics

44 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 45 automatic identification

Bar code and 2D code scanners

Bar code scanners BAR CODE SCANNERS Reading devices for the second dimension: stationary 2D code SICK offers solutions for the most scanners from SICK varied of automatic object identification applications. A variety of Ever smaller symbols and codes solutions enables the rapid, relia- Product description with ever greater information ble and cost-effective implemen- • Reliable detection of one-dimensional densities are used in numerous tation of the most varied of appli- bar codes in the most varied of automation applications – from document cations in industrial, commercial environments handling to production. Here, the and transportation markets. Areas of use (depending on the model) scanners must also keep up and • Handling and warehousing systems require greater resolutions. • Electronics industry Whether with line or matrix • Packaging industry reading – 2D code scanners from • Pharmaceutical industry • Robotics SICK are always on the cutting • Automotive industry edge and ensure precise detection. • Document handling In addition, the rapid stationary Products readers are easily integrated • CLV405 in every machine environment. • CLV410 And communication with the • CLV420 • CLV430 controller and higher-ranking • CLV440 computer systems is virtually • CLV450 trouble-free. • CLV480 • CLV490 • CLV620 • CLV630 • CLV640

Accessories (depending on the model) • CLV setup software • CLV connecting software • Gateways for Profibus, DeviceNet, Ethernet • Mounting materials

Special features (depending on the model) • Autofocus • SMART decoder • Tracking software • Adjustable focal distance • Auto-setup • Profile programming • Host and Aux interfaces

46 SENSORS AND SENSOR SYSTEMS | Sick automatic identification

2D CODE SCANNERS 2D CODE SCANNERS CONNECTION MODULES, NETWORK CONTROLLERS

Product description Product description Product description

• Stationary scanners for reliable code • Image Code Readers of the latest type: SICK offers connection modules for easy detection down to a minimum cell size camera technology coupled with connection of SICK scanners to higher-ranking of 0.1 mm (ICR852) identification expertise systems. The modules ensure user-friendly • For high speeds in document processing • For exact code detection at distances of up installation and maintenance. SICK networks up to 7.8 m/s with 0.7 mm cell size to 2 meters and up to 30 images per second can easily be built up with the modules. • At resolutions of 640 x 480 (ICR860) or 1024 x 768 pixels (ICR862)

Areas of use Areas of use Areas of use • Automotive industry • Automotive industry • In combination with CLV4xx, CLV6xx and • Electronics industry • Direct part marking ICR84x/85x • Direct part marking • Component identification • Document handling • Packaging machines • Pharmaceutical/cosmetics industry

Products Products Products • ICR840/845 • ICR860/862 • CDB400/620 • ICR850/852 • CDF600 • ICR855 • CDM400 • MUX400

Accessories (depending on the model) Accessories (depending on the model) Accessories (depending on the model) • CLV setup software, CLV connecting software • ICR setup software • Power supply • CDB420, CDM420 connection modules • Lenses • External parameter memory • Gateways for Profibus, DeviceNet • Protective hoods • Connection modules • Reading cycle sensors • CDB420 connection module • Gateways CMF400 for PROFIBUS, • Mounting brackets • Illumination DeviceNet and Ethernet • Reading cycle sensors • Reading cycle sensors • Brackets • Display

Special features (depending on the model) Special features (depending on the model) Special features (depending on the model) • Omni-bar code and Data Matrix code • Data Matrix code identification • Diagnosis LEDs identification • Reading distance up to 2 meters • Configuration switch • 50 – 113 mm reading range • Connection possibilities for CS- and • Terminating resistor for network configuration • Auto-setup C-mount lenses • Assembly possible with closed housing lid • Ethernet Assistant • RS-485 and Ethernet interfaces • Connection diagram in housing lid • Code quality evaluation • Expansion socket for additional module • Host and Aux interfaces • Network controllers for max. 32 scanners • Megapixel CMOS technology

46 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 47 automatic identification

Mobile hand-held scanners

Rapid and reliable 1D CODE 2 D C O D E A N D D P M hand-held scanners HAND-HELD SCANNERS HAND-HELD SCANNERS

Data must be detected rapidly and flexibly in almost all markets. Hand-held scanners perform first- Product description Product description class work here. The days of error- Hand-held scanners for the rapid and cost-effec- Complete freedom with hand-held scanners ridden manual typing of product tive detection of one-dimensional codes: for the second dimension. State-of-the-art and data are over. Almost entirely in commerce, laboratories and libraries, just as in robust housings –makes your detection much as in industry and logistics. Cable-bound processes more dynamic. error-free detection now takes or by radio. The ergonomic reading devices place in seconds with hand-held from SICK solve your detection tasks rapidly scanners as an interface to and reliably. sophisticated automatic identifica- Areas of use Areas of use tion solutions. • Document handling • Document handling • Laboratory analysis devices • Laboratory analysis devices Your employees have an easier • Libraries • Electronics industry job, your processes will be • The picking of goods • Logistics & distribution • Logistics & distribution • Automotive industry accelerated and more errors elimi- • Automotive industry • Package services nated. • Production • Aviation industry • Point of sales (POS) • Direct part marking • Package services Products Products • IT3800 • IT4600G/4820 • IT3800G • IT4800I/4820I • IT3820 • IT6300/6320DPM • IT3800I

Accessories (depending on the model) Accessories (depending on the model) • TR or Visual-Xpress software • Visual-Xpress software • The IT2020-5 basis and charging station, • DPM setup tool the IT2020 CB charging station • The IT2020 basis and charging station • Brackets for the IT4820 and IT6320 DPM • Stands • Brackets • Stands Special features (depending on the model) Special features (depending on the model) • CCD touch-reader • DPM reader for direct laser-etched, • Bar code programming dot-peened or printed codes • Optical and acoustic good-read signal • Green alignment line • RS-232 True/TTL, USB, PS/2 • RS-232 True/TTL, USB, PS/2 • Available as radio scanner with • Available as radio scanner with Bluetooth transmission over 10 m Bluetooth transmission over 10 m • Operating temperature down to –30 °C • Flexible illumination • Operating temperature down to –10 °C

48 SENSORS AND SENSOR SYSTEMS | Sick automatic identification

48 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 49 automatic identification

Omnidirectional bar code reading systems, Volume Measurement Systems

Detect objects, determine O MNIDIR E CTI O N A L B A R A L I S ( A I R P O R T L U G G AG E volumes CODE READING SYSTEMS IDENTIFICATION SYSTEM)

The position of bar codes cannot always be pre-determined in running operation, e.g. in package Product description Product description logistics or during the transport The OPS400 and CLX490 with simple operation The ALIS was specially developed for the major of flight baggage at airports. But are the compact omnidirectional solution for demands of flight baggage logistics. The rapid, omnidirectional reading systems reading tasks. The functionality of a complete automatic and reliable detection of the pieces omniportal system is integrated in a single of baggage with T-codes or linear codes ensures help reliably detect them. housing for reliable object detection. accelerated processing.

Another sophisticated technology is the determination of object volume. SICK Volume Measure- Areas of use (depending on the model) Areas of use (depending on the model) ment Systems provide a reliable • Package service • Sorting of flight baggage solution. Thus, logistical resources • Logistics & distribution • Tracking of flight baggage • Mail order companies can be even better used. Products Products • CLX490 • OPS 400 • ALIS • OPS

Accessories (depending on the model) Accessories (depending on the model) • CLV setup software, CLV connection software • CLV setup software • RDT400 remote diagnosis software • RDT400 remote diagnosis software • CDB420, CDM490 connection modules • Mechanical assembly frames • Gateways for Profibus, DeviceNet, Ethernet • Shaft encoders • External parameter memory • Reading cycle sensors • Reading cycle sensors • Shaft encoders • Mounting brackets • Mounting brackets with anti-vibration damping • Mechanical assembly frames

Special features (depending on the model) Special features (depending on the model) • Compact omni bar code scanner • Airport Luggage Identification System • Autofocus • Bar code identification in any orientation • SMART decoder • SMART decoder • Tracking software including or with separate • Modular concept OTS software • Host and Aux interfaces • Host and Aux interfaces • Application-specific alignment and assembly • Heated version for use in deep-freeze areas • Remote diagnosis down to –30 °C • Remote diagnosis

50 SENSORS AND SENSOR SYSTEMS | Sick automatic identification

ICR890 HIGH-E N D C A M E R A VOLUME MEASUREMENT RDT400 REMOTE SYSTEM SYSTEMS DIAGN O S T I C S O FTWAR E

Product description Product description Product description

The ICR890 camera system is the ideal solution Volume Measurement Systems from SICK are • Graphic remote visualization tool for for all high-end applications in the area of linear a standard for reliable object measurement. monitoring and inspecting bar code and 2D code reading in transport and logistics Wherever necessary, they ensure exact volume scanners and systems processes. In addition, the excellent image data at high conveyor speeds. Even certified • Visualization and monitoring of max. quality of the ICR890 allows use for OCR and according to MID and OIML, and thus capable 64 systems with max. 24 individual video coding applications. of approved-for-trade status. scanners

Areas of use Areas of use Areas of use • Package identification • Package services As remote monitoring software together • Logistics & distribution • Logistics & distribution with the products: CLV480/490, • Mail order companies • Mail order companies CLX490, ALIS, OPS, ICR890, RFI341, • Baggage measurement VMS 410/510/420/520 • Pallet measurement

Products Products Products • ICR890 • VMS410/510 • VMS430/530 • RDT400 • VMS420/520 • VMS200

Accessories (depending on the model) Accessories (depending on the model) • MSC800 system controller • SOPAS engineering tool software • Use of existing Ethernet network • SOPAS engineering tool software • Brackets, adjustable in three axes infrastructures • RDT400 remote diagnosis software • RDT400 remote diagnosis software • Use of standard TCP/IP technologies • Mechanical assembly frames • CDM420 connection module • Remote access & remote service • Shaft encoders • External parameter memory • Permanent monitoring of system • Reading cycle sensors • Reading cycle sensors performance • Shaft encoders • Automatic checking of the system • Interface converters reading rate • Gateways for Profibus, DeviceNet • Automatic checking of reading rates of and Ethernet individual scanners • Approved-for-trade-enabled data memory • Programmable alarm threshold

Special features (depending on the model) Special features (depending on the model) • High-end CCD camera system • Object size (LxBxH): • Reading range of 1,400 mm to 3,000 mm from 50/50/50 mm to 7.5/3/3 m • Omni-bar code and 2D code identification • Scale value: d=5 mm at V=3 m/s in any orientation (VMS420/520) • Real-time image output for OCR and video coding • Certified according to OIML and MID • SMART decoder • Integrated focal control • Tracking software • Host and Aux interfaces • External parameter memory, remote diagnosis

50 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 51 automatic identification

Laser Measurement Systems

Exact distance measurement with LAS E R M E ASUR E M E N T LAS E R M E ASUR E M E N T Laser Measurement Systems SYSTEMS, INDOOR SYSTEMS, OUTDOOR

Laser measurement devices have a special place in SICK’s product portfolio. The laser measurement Product description Product description devices, based on time-of-flight SICK’s indoor devices are non-contact laser SICK LMS Outdoor Laser Measurement Systems technology, measure the distances measurement systems that scan their sur are designed for long ranges and dark objects, and profiles of target objects. roundings two-dimensionally, like laser radar. and can be found, for example, in port automa- High resolutions open up tasks that have been tion worldwide. In outdoor building security difficult to solve in the past. applications, the systems are characterized They are ideal for demanding by the lowest spurious alarm rates during the applications indoors and outdoors. worst environmental conditions. Areas of use (depending on the model) Areas of use (depending on the model) With laser measurement sensors, • Intralogistics • Container handling SICK offers solutions for deman- • Robotics • Building security ding applications. Applications • Container and pallet conveyor technology • Vehicle detection and classification include positioning and preventing • High-bay warehouse management • Bulk material measurement • Navigation collisions for cranes, vehicle • Collision prevention classification in flowing traffic, • Indoor security control of vehicles and robots, Products Products the automatic positioning of vehicles, building security, and • LMS400 • LMS200 • LMS211 • LMS221 • LMS100 • LMS291 • LMS111 counting people in public areas. Accessories (depending on the model) Accessories (depending on the model) • SOPAS engineering tool software, • LMSIBS configuration software LMSIBS configuration software • Brackets • Brackets, adjustable in two axes • Weather hood • External parameter memory • Dust shield • CDM490 connection modules • Reading cycle sensors • Weather hood, dust shield • Purging air units • Reading cycle sensors • Scan Finder • Shaft encoders • External evaluation units • Purging air units • Scan Finder • External evaluation units

Special features (depending on the model) Special features (depending on the model) • Scanning area up to 270° • Scanning area up to 270° • Typical range at 10 % reflectivity - up to 18 m • Typical range at 10 % reflectivity - up to 43 m • Integrated level control application (LMS400) • LMS211/221 with integrated heating • Integrated field monitoring application for use down to –30 °C • Externally programmed use possible • Integrated field monitoring application • Externally programmed use possible

52 SENSORS AND SENSOR SYSTEMS | Sick automatic identification

int e rfac e s software

Product description Product description

SICK Laser Measurement Interfaces (LMI) for The Measurement Software Tool (MST) offers 2 to 4 Laser Measurement Systems solve your function blocks for modular programming on individual measurement tasks. Parameterization standard PCs or using the LMI: for rapid and and configuration take place via user software, cost-optimized development of applications. programming in the language C++. Applica- tion-specific process data are integrated via analog and digital I/Os. A variety of standard interfaces are available for communication with a host computer.

Areas of use Areas of use • In combination with SICK Laser • In combination with SICK Laser Measurement Systems Measurement Systems

Products Products • LMI200 • MST200

Accessories (depending on the model) Accessories (depending on the model) • A variety of standard interfaces • RS-485 interface

Special features (depending on the model) Special features (depending on the model) • Maximum value display and evaluation • Software function library for implementing • Programming platform for customer-specific LMS measurement applications applications • For collision prevention and monitored fields • Up to six independent monitored fields • Six switching outputs

52 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 53 automatic identification

Laser Measurement Systems

L D P e o PL E C O UNT E R 360° monitoring LD LASER MEASUREMENT (P E C O ) L A S E R SYSTEMS M E ASUR E M E N T S Y ST E M S The core of the LD family is the LD-OEM laser measurement system. It is based on a hardware structure with dual processors. Product description Product description The first digital signal processor Demanding measurement, monitoring and The People Counter registers the movements (DSP) controls the laser measure- control tasks indoors and outdoors. Thus of persons in any conceivable entry, exit and ment and the I/O data flow. valuable works of art can be better protected. passage areas – without restricting the Aircraft are brought to precisely the right movements of the persons detected. A special A second DSP is reserved for parking position, pallets are automatically laser scanner is used to record the direction carrying out application program: unloaded, the size of bulk materials or the posi- of movement of everyone in the detection area profile detection for robots or tions of containers are determined and to determine from this the number of in ports, etc. people entering and exiting. positioning algorithms for free-moving vehicles. The two processors are connected via a high-speed bus which permits efficient real-time detection and Areas of use (depending on the model) Areas of use (depending on the model) processing of the data. • Intralogistics Counting of persons in: • Robotics • Department stores and shopping malls • Container and pallet transporting technology • Museums The LD laser measurement systems • High-bay warehouse management • Airports keep everything accurately in view. • Navigation/collision prevention at airports • Stations • Agriculture • Traffic • Navigation • Ports • Building security • Volume measurement

Products Products • LD-OEM • LD-PeCo • LD-PDS • LD-LRS

Accessories (depending on the model) Accessories (depending on the model) • SOPAS engineering tool software • Application-specific evaluation software • Brackets on request

Special features (depending on the model) Special features (depending on the model) • Scanning angle up to 360° • Passage width 1 to 26 m • Typical range with 10% reflectivity up to 80 m • Mounting height 2.5 to 15 m • Integrated field evaluation

54 SENSORS AND SENSOR SYSTEMS | Sick automatic identification

NAv200 PULSE TIME-OF-FLIGHT TECHNOLOGY

Product description The NAV200 positioning system is a laser SICK is the leader in pulse time-of-flight technology scanner with integrated evaluation. The laser scanner’s laser measurement system scans its surroundings two-dimensionally through 360°. This principle forms the basis for many successful products and systems Whereby it detects fixed defined reflector marks from SICK. Pulse time-of-flight measurement in laser scanners now whose positions it immediately supplies to the internal evaluation. allows what has hitherto been impossible. SICK systems have provided an innovative leap in crane automation, automatic fee detection on motorways (toll systems), and demanding building security tasks. Mea- surement and collision prevention tasks, as well as access protection and the monitoring of outdoor areas, are no longer Utopian dreams – the expertise of the market leader in the area of pulse time-of-light technology is successfully used in many plants. Pulse time-of-flight scanners measure areas with a rotating laser beam – they thus detect the Areas of use profile of a layer. • Shuttle systems • Free-moving stackers The pulse time-of-flight process • Automated guided vehicles The distance between the sensor and an object is calculated by Products measuring the interval of time between the transmission of a laser • NAV200 pulse and the reception of the reflected pulse. The amplitude of this signal is used to calculate the reflectivity of the object surface.

Accessories The phase time-of-flight process • Variety of reflector types A sinus wave is modulated on a visible laser beam. The distance measurement takes place on the basis of the difference between the phase time-of-flight of the emitted wave and the wave reflected Special features by the object. • Scanning angle of up to 360° • Typical range on reflectors up to 28.5 m • Typical angular resolution 0.1° • Integrated diagnostic software

Time interval is proportional to distance

Time Emitted pulse Received pulse

54 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 55 AUTO IDENT Ordering Information

The industry’s premier Automatic Identification solutions are also backed by uncompromising service and support…

SICK, one of the world’s foremost suppliers of automatic identification solutions for manufacturing and logistics automation, is proud to offer a Ask your SICK Sales Representative new Extended Warranty Program and After-hours Technical Support Program for its customers who require the highest level of support for for complete information their mission-critical applications. and pricing.

In addition to the project management and implementation support it provides during each project, SICK now offers post-sale programs that can be purchased to supplement the standard warranty and service plan that comes with automatic identification products. The new programs are designed to be flexible to meet the exact needs of your operation.

Extended Warranty Program Program benefits: • Guaranteed product repair SICK offers the highest-performing, most dependable products for automatic and/or replacement after identification in the industry. Each product is backed by a full 12-month factory expiration of factory warranty* warranty against material and performance defects. But even the best products • 5-day expedited hardware sometimes require unexpected service or repair. To help minimize the costs of replacement when you unexpected repairs, and more importantly to minimize application downtime, SICK select the Rapid Response offers two convenient Extended Warranty Program options. Extended Warranty • 10% discount for any billable Extended Warranty depot repairs (products under The same service and repair protection provided during SICK’s original factory an extended warranty only) warranty. This program can be purchased as a 1-, 2-, 3- or 4-year plan that, • Convenient annual or multi- along with the factory warranty, will cover each product up to five years from the year terms (pay one time or date of purchase. renew annually) Rapid Response Extended Warranty The same service provided during SICK’s original factory warranty plus the added benefit of 5-day hardware replacement. This program can be purchased * All units returned for repair under the Extended as a 1-, 2-, 3- or 4-year plan that, along with the factory warranty, will cover Warranty Program are subject to evaluation. There will be no charge for parts or labor if each product up to five years from date of purchase. A provision is also available repairs are due to normal use. Customer will to upgrade the original factory warranty to a Rapid Response Extended Warranty be charged for repairs of the original unit during the first year. or for a replacement unit if product failure is not determined by SICK to be caused by manufacturing or performance defect.

56 SENSORS AND SENSOR SYSTEMS | Sick AUTO IDENT

After-hours Technical Support Program SICK automatic identification solutions are designed to be easy to use and maintain, Program benefits: but it’s always reassuring to know that there is an expert available to assist with your • Dedicated emergency support applications whenever you need help. During normal business hours (8 a.m.- 5 p.m. after standard hours CDT) our application engineers are available at 1-800-325-SICK to assist customers • Telephone and remote with routine application needs. The After-hours Technical Support Program was assistance provided via a designed for those customers with around-the-clock operations who may require centralized field support center emergency support outside of normal business hours. • Priority on-site dispatch if not resolved over the phone* Your call to 1-800-325-SICK after normal business hours will be patched directly to • SICK Technicians on call, an experienced staff of dedicated field technical support engineers who are on call providing technical product 365 days a year to help troubleshoot and diagnose hardware issues, even in the expertise middle of the night or on weekends and holidays. You'll be connected in less than • Minimum system downtime 15 minutes to one of our experts who can immediately address issues with your with 100% resolution application. In the event that a problem cannot be resolved following a thorough commitment remote evaluation, customers will receive priority field service response and a field * On-site service calls will be billed at the prevailing engineer will be dispatched to your location within 48 hours. on-site service rates plus actual travel costs. Actual response time may be affected by weather, Ask your sales representative for a customized quote based on the products you location, air travel limitations, or other variables use, the number of units deployed, and the number of facilities across your network. out of SICK's control. To minimize downtime in the Coverage can be provided network wide, or by individual site. event of any system service, SICK recommends the purchase of spare critical components.

Extended After-hours Extended After-hours Warranty Warranty CLV/CLX/Standard vision Laser Measurement Systems (LMS) CLV 410-xxxx • • LMS 20X • • CLV 420-xxxx • • LMS 21X • • CLV 430-xxxx • • LMS 22X • • CLV 440-xxxx • • LMS 29X • • CLV 450-xxxx • • LMS 40X • • CLV 480-xxxx • • CLV 490-xxxx • • Extended After-hours Warranty ICR 840X-xxxx • • Camera systems* ICR 85X-xxxx • • Single-sided camera system • CLX 490-xxx • • Multi-sided camera system • * Camera-based systems are Extended After-hours not eligible for SICK's Warranty standard Extended OPS/ALIS/VMS systems Warranty Program. Contact a SICK Sales OPS 400-xxxx • • Representative to discuss OPS XXX • • your individual extended warranty needs. ALIS XXX • • VMS • •

56 SENSORS AND SENSOR SYSTEMS | Sick Sick | SENSORS AND SENSOR SYSTEMS 57 E-Business

Online processes to boost efficiency

www.mysick.com – your partner portal for sensor technology The ability to process data quickly and efficiently is becoming ever more important in all areas of industry. SICK has responded to this demand by introducing the online partner portal.

www.mysick.com features an extensive range of e-commerce tools and information that help you plan your sensor technology projects. For example, the order management system provides you with information regarding availability, quotations, and order conditions, as well as the placement of contracts and their status. Thanks to the assignment of individual user authorisations, the SICK partner portal helps support your workflow. Easy online access to application examples as well as downloadable technical specifications, drawings, and graphics allows you to plan your sensor technology projects more quickly and easily.

Plan your sensor technology project online in the SICK partner portal

Easy to use: The menu options “Products,” “My Info,” and “My Account” provide everything you need to plan your sensor technology projects.

Available round the clock: It doesn't matter where you are or when you need to find something out, www.mysick.com offers all the information you need at the click of a mouse.

Secure: Your data is password protected and can only be viewed by you. The user management system allows you to define who can view which data and who can carry out which actions.

Applications

www.mysick.com/Products www.mysick.com/Applications www.mysick.com/Literature The Product Finder allows you to enter The Applications Finder allows you to The Literature Finder allows you to specific criteria and, on the basis of select a description of an application call up a variety of publications, these, find the right solution for your with regard to a problem, industry, including operating manuals, technical application among an extensive range or product group. information, customer magazines, and of factory equipment. other material about SICK products.

58 SENSORS AND SENSOR SYSTEMS | Sick L E V E RAG E T H E B E N E F I T S OF THE SICK PARTNER PORTAL:

• Working online boosts your efficiency • User management supports your workflow • Current product availability is displayed • Activities can be carried out much more quickly (e.g. price queries, quotations, orders) • You can find products, applications, circuits, and accessories more quickly • Product searches, products, and detailed information are linked in a logical manner • All the functions and data you need are just a mouse-click away (product search, quotations, order status etc.) • Exclusive download options (e.g. technical specifications, drawings, graphics etc.)

Order online now!

Price and availability query: Find out the price and Quotation query: delivery date of the You can enter a reference number for required product quickly your quotation. The quotations can Online order: and easily. be accessed online. Each quotation is Your online order is complete in just sent to you by e-mail. a few easy steps.

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