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Get to Know GF Piping Systems Application of Modern Plastic Piping Systems for Sustainable Water Quality Water Arabia 2015 12 March 2015 Agenda • Introduction to Georg Fischer Piping Systems • Challenges for the Future • Material Recommendations • Applications with Plastic Piping Systems • Value Added Services • Project References • Concerns with Plastic Piping Systems • Conclusions 2 Get to know GF Piping Systems 3 Georg Fischer Corporation Internationally Recognised 4 Georg Fischer Corporation Local Partner 5 History 6 Company Profile | GF Piping Systems 2014 Industrial pioneers with a long history Founded as small iron foundry in 1802 Schaffhausen by Johann Conrad Fischer. 1827 Johann Conrad and his son Georg I establish plants in Hainfeld and Traisen in Austria. 1864 Georg Fischer II takes over and renames the company after himself. Start of industrial fittings production in malleable iron. 1895 Georg Fischer III establishes plant in Singen. 1896 Family retreats with an IPO to the Zurich stock exchange. 7 Company Profile | GF Piping Systems 2014 We are driven by our tradition of innovation and passion 8 Company Profile | GF Piping Systems 2014 PVC Solvent Cement Fittings 1957 9 Company Profile | GF Piping Systems 2014 Present 10 GF Piping Systems We are dedicated to… …designing, manufacturing and marketing piping systems for the safe and secure conveyance of liquids and gases. Pipes Fittings Jointing Technologies Valves Automation Measurement & Control 11 GF Piping Systems Meeting individual application needs inMeeting your individual application market needs in your market segment segment 12 Our solutions From water extraction and treatment … Sea water extraction and PE Piping desalination treatment Chlorine Analyzer System Actuated Ball Valve …and many more! 13 Our solutions … to waste water treatment and reuse… Waste water treatment Pneumatic Diaphragm Valve facility 3-Way Ball Valve 2270 Ultrasonic Level Sensor & 2260 Ultrasonic Level Transmitter …and many more! 14 Our solutions … to water distribution… ELGEF Branch Saddle Water distribution lines System Topload installation ELGEF Plus Electrofusion Coupler …and many more! 15 Our solutions In your water and gas utility network Water Distribution Gas supply 16 Our solutions In your industrial applications Chemical Process Industry Energy Food & Beverage/ Cooling Microelectronics Marine Water Treatment 17 Our solutions In your building projects Industrial Buildings Hospitals Hotels Residential Buildings 18 Successfully realized for you From source to point of use Wherever you are positioned within the water cycle Water usage and consumption Water distribution Water extraction and treatment Waste water treatment & reuse 21 With environment-friendly piping systems We keep your water flowing in… Industry Utility Building Technology For quality and For safety and reliability For comfort and hygiene efficiency of processes in distribution of installations We develop corrosion-free We provide leak-tight We create sustainable systems for your industrial connections for your water solutions for your building applications. and gas supply networks. projects. 22 GF Piping Systems We have the right solution for you Application oriented Durable Complete systems Versatile Customized 23 GF Piping Systems With more than 60 000 products we suit your every need >60 000 24 Worldwide at home You can find us worldwide We always work with the best distributors in every country More than 30 production sites guarantee our high standard worldwide 27 sales companies in Local presence in over charge of almost 200 100 countries to meet countries specific requirements of each country 25 Water Quality Challenges ahead 26 Biggest Challange Corrosion 27 +Key Benefits of Plastics 28 Benefits of Plastics + Low Carbon and Water Footprint + Material Recyclability + Reduced Environmental Impact + Global Quality Standards BS, ASTM, ISO, JIS…. + Total System Capability Pipes, Fittings, Valves, Instrumentation, Jointing Machinery + No hot work permits 29 Georg Fischer Piping Systems Traditional Materials mean 30 Material Recommendations 31 Over 20 Different Systems… >60,000 Products PE/ecoFIT PVC-U PVC-C PROGREF Standard PROGREF Natural (PP) SYGEF Standard PROGREF Plus (PP) SYGEF Plus (PVDF) Mechanical Fittings CONTAIN-IT Plus Automation Duramax Corrugated Pipes 32 ecoFIT Carbon Steel GRP Expansion Bellows Not Needed Needed Needed Thrust Blocks Not Needed Needed Needed Ductility + - - Corrosion Resistance + - + Life Expectancy + - - Zero Leak Rate + - - ecoFIT Toxicity + - - vs Chemically Resistant + - + Freeze Resistant + - - Carbon steel Weight + - + vs Ease of Jointing + - - Training + - - GRP Flexible range of Components + - - Strength + + + Hydrostatic Pressure + - - Impact Resistance when buried + - - UV Resistance + - - Smooth Bore + - - Surge Pressure + - - Ground Bedding for buried pipe - - - + = Good - = Negative aspect Production History + + + Global Approvals + - - 33 Which Material is Suitable for my application? Determined by the following parameters: 1. Working Pressure 2. Working Temperature 3. Type of Fluid or Gas, Chemical concentration and mixture. 4. Expected Life of the System Once these parameters are known you can refer to the chemical resistance service from GF. For design and installation, the comprehensive Planning Fundamentals technical manual will provide you with all the important data for the planning, product selection, installation and commissioning of pressure pipelines in industrial applications. CAD data is available via a CD or online, to help with designing. 34 Typical Chemicals . Chlorine Water Cl2 H2O PVC-U, PVC-C . Bromine Br2 PVDF, PFA . Sulphuric Acid H2SO4 PVC-U,PVC-C, PE100, PP,PFD, PFA . Hydrofluoric Acid HCl PVC-U, PVC-C, PE100, PP, PVDF, PFA . Caustic Soda CaOH2 PVC-U, PVC-C, PE100, PP . Sodium Hypochlorite NaOCl2 PVC-U . Sodium Chloride NaCl PVC-U, PVC-C, ABS, PE100, PP . Hydrogen Peroxide H2O2 PVC-U, PE100, PP . Iron Chloride FeCl3 PVC-U, PVC-C, ABS, PE100, PP, PVDF, PFA . Phosphoric Acid H3PO4 PVC-U, PVC-C, PE100, PP, PVDF, PFA . Acetic Acid CH3-COCH PVC-U, PVC-C, PE100, PP, PVDF, PFA . Hydrofluoric Acid HF PVC-U, PE100, PP, PVDF 35 36 37 Applications in Plastics 38 Applications for Water Treatment Water Treatment Municipal Drinking Water Municipal Waste Water Municipal Reclaim System Fresh Water Treatment Waste Water Treatment Reuse of Waste Water Industrial Process Water Industrial Waste Water Industrial Reclaim System 39 Municipal Water Treatment Drinking Water Process Waste Water Treatment Reuse of Waste Water » Raw Water Pumps » Sand & Grease Trap Reuse Systems normally » Sedimentation » Primary Clarifier consist of a waste water treatment with generally » Sand filter » Activated Sludge several drinking water » Iron Exchangers » Secondary Clarifier process steps following » Ultrafiltration » Sludge Dewatering » Reverse Osmosis » Mixing / Blending » Neutralization » Neutralization » Chemical Distribution » Chemical Distribution » Dosing / Mixing » Dosing / Mixing » CIP / Sterilization » Anaerobic Stage » Sludge Dewatering » Biogas Flare & CHP 40 Application: Sea Water Intake 41 Application: Sea Water Intake 42 Application : Pumping Stations 43 Application: Cooling 44 Application : Cooling 45 Application: Chemical Conveyance 46 Application: Chemicals Conveyance 47 Application : Containment CONTAIN IT PLUS CONTAIN IT DOUBLE SEE 48 Application: Water Treatment 49 Application: Membrane Technology 50 Corrosion Free Thermoplastic Applications in Power Plants | 29-Aug-14| Sanjay Patel Application : Multi Media Filtration 51 Application : Ultrafiltration 52 Application: Water & Gas Distribution 53 Application: Fire Mains 54 Application: Safety Showers 55 Application: Marine Oasis of the Seas +GF+ Material 350 000 iFIT fittings 150 000 metres PB pipes 8 200 PP-H ball valves Key Data: 362 m long Height 65m above sea level 3 800 cabins 5 400 guests 2 165 crew 56 Application: Aviation Georg Fischer DEKA supplies pipes installed in the Airbus A380. (Ducting for AC d123mm x 0.5mm) 57 Application: Hotel Refurbishment Georg Fischer DEKA supplies pipes installed in the Airbus A380. (Ducting for AC d123m x 0.5mm ABS) 58 Application : Compressed Air • ecoAIR • INSTAFLEX • SANIPEX MT 59 Value Added Services 60 Value Added Services . We Offer Value Added Services for our customers . Project- / On-site Support . (Re-) Engineering . Pipe System Design (2D and 3D) . Application Advice (ie. chemicals) . Customizing . Prefabrication . Machining . Training 61 Product Innovation QR-Code –Technical information online via Smartphone 62 Applications: Customising 63 Customising 64 Jointing Technology Water PROGEF PROGEF SYGEF Contain- COOL- PE100 PVC-U PVC-C Treatment (PP) (PP-n) (PVDF) IT Plus FIT ABS Solvent Cementing Butt fusion Socket Fusion Electro Fusion IR Fusion BCF Fusion Mechanical Joints 65 Project References (Past) 66 Municipal Drinking Water United Arab Emirates Page 1 of 1 References Project Name Fujairah II Water Production Plant (UAE) Type of Object Hybrid plant : RO Desalination / MED Basic Data 150 000M3/day Water production Sea Water Reverse osmosis Place of installation, Fujairah: United Arab Emirates Country Owner, Country Abu Dhabi Water & Electricity Authority Date of Installation 2009 GF Piping Material HDPE, PVCU, PVDF, Sygef PFA 67 Municipal Waste Water UAE - Dubai Page 1 of 1 Water Municipal References Treatment Waste Water Project Name Al Awir sewage treatment plant Type of Object DAF – Dissolved Air Flotation Unit Basic Data PVC-U Pipes, Fittings and Valves (manually operated
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