Electrical Interconnect Products
Table of Contents
Introduction ...... 8-2 Typical SolderSleeve Device/Installation ...... 8-2 Product Selection ...... 8-3, 8-4 Wire-to-Wire Splicing Introduction ...... 8-5 SolderSleeve Wire Splices ...... 8-6 to 8-11 SolderGrip Closed End Connector Splices ...... 8-12 to 8-17 DuraSeal Heat-Shrinkable, Environmentally-Sealed, Nylon-Insulated Crimp Splices ...... 8-18, 8-19 PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices ...... 8-20, 8-21 MiniSeal High-Performance, Immersion-Resistant Crimp Splices ...... 8-22 to 8-25 Insulated Terminals and Disconnects Introduction ...... 8-26 DuraSeal Heat-Shrinkable, Environmentally-Sealed, Nylon-Insulated Crimp Terminals and Disconnects ...... 8-27 to 8-32 SolderGrip Self-Fixturing Insulated Terminals ...... 8-33 to 8-37 Wire Termination to Pin/Post/Tab Introduction ...... 8-38 SolderSleeve Discrete Wire Terminators ...... 8-39 to 8-42 Shield Termination Introduction ...... 8-43 SolderSleeve Shield Terminators ...... 8-44 to 8-49 Coaxial Cable Termination Introduction ...... 8-50 SolderSleeve Coaxial Cable Terminators ...... 8-51, 8-52 SolderSleeve PCB/Coaxial Cable Terminators ...... 8-53, 8-54 RF One-Step BNC/TNC Connectors ...... 8-55 to 8-60 Cable-to-Cable Splicing Introduction ...... 8-61 SolderShield Shielded and Coaxial Cable Splices ...... 8-62 to 8-65 8 Shielded Contacts lcrclItronc Products Interconnect Electrical Introduction ...... 8-66 SolderTacts shielded one-piece solder contacts ...... 8-67 to 8-75 Data Bus (MIL-STD-1553B) Components Introduction ...... 8-76 Cables ...... 8-77, 8-78 In-Line Microcouplers: One- and Two- Stub ...... 8-79 to 8-81 Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub ...... 8-82 to 8-84 Box Couplers ...... 8-85, 8-86 Discrete Connectors ...... 8-87, 8-88 Accessories ...... 8-89 to 8-93 Triaxial Size 8 Contacts ...... 8-94 Space-Grade Data Bus Components ...... 8-95 to 8-97 Customer-Specified Harness Assemblies and HarnWare ...... 8-98 Parts List ...... 8-98 Other Note: Users should independently evaluate the suitability of the HexaShield, High Performance EMC Adapters ...... 8-99 to 8-104 product for their application. Before ordering, check with MTC Crimp Connectors ...... 8-105 to 8-111 Tyco Electronics for most current data. 8-1 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Electrical Interconnect Products
Introduction
Tyco Electronics' depend- SolderSleeve technology Raychem interconnect able, economical wire and ensures high-quality devices combine high- cable termination products electrical and mechanical strength materials with provide solutions for performance time after time. innovative design for hundreds of wire and cable Premeasured solder and consistent, long-life interconnect requirements. flux create repeatable, reli- performance. And All Raychem wire termina- able terminations, reducing because the insulation tion products are housed rejects and field failures. sleeve is transparent, inside transparent heat- When the SolderSleeve operators can easily shrinkable insulation device is heated, the tubing inspect the connection. sleeves, which provide shrinks and the solder Raychem shrink-to-fit inspectability and can preform melts to make a technology even helps provide various levels of fully insulated, strain- reduce inventory, because environmental protection. relieved, protected solder one device size will fit a Most Raychem termination connection. Heat-shrinkable wide range of wire gauges, products incorporate a tubing provides the benefits cable diameters, and fluxed solder preform, of insulation, strain relief, component shapes. which is essential for a and protection for our highly controlled soldering controlled crimp products. Raychem interconnect process. Other products Many Raychem intercon- products are designed incorporate controlled nect products have earned for many applications, crimping or a unique UL recognition or MIL-Spec from simple splices to process of combining a approval. terminators for sophisti- twist-on coil with controlled cated electronic systems, Many SolderSleeve and either sealed or unsealed, soldering to provide high- related devices are made reliability joints on the and for high- or low- from polyvinylidene fluoride temperature environments. widest variety of conductor tubings that meet the types and platings. requirements of AMS-DTL- 23053/8 (formerly MIL-DTL- 23053/8).
Transparent, heat-shrinkable Typical SolderSleeve thermoplastic sleeve Thermoplastic sealing ring Device (illustration of shield terminator concept)
Optional preinstalled wire lead
Fluxed solder preform
Typical Installation
1. Insert prepared cable
Solder preform melts and flows, Installation quality is fully visible through transparent sleeve 2. Apply heat
Sleeve shrinks, conforms to cable contours, and provides Sealing rings melt to provide strain relief environmental protection
8-2 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Electrical Interconnect Products
Product Selection
Max. Operating Connection Page Application Type Product Description Series Temp. Type Number 125¡C [257¡F] Solder SolderSleeve wire splices CWT-900X 8-6 150¡C [302¡F] Solder SolderSleeve wire splices D-110, D-1744 8-6 Wire-to-wire splicing 125¡C [257¡F] Coil and solder SolderGrip closed end connector splices (stub) SGRP, SGRS 8-12 125¡C [257¡F] Crimp DuraSeal crimp splices D-406 8-18 125¡C [257¡F] Crimp PolyCrimp wire splices C-203 8-20 150¡C [302¡F] Crimp MiniSeal crimp splices D-436 (M81824) 8-22 125¡C [257¡F] Crimp DuraSeal crimp terminals Terminals and and disconnects B-106 8-27 disconnects 150¡C [302¡F] Coil and solder SolderGrip terminals SGRT 8-33 125¡C [257¡F] Solder SolderSleeve wire terminators CWT-15XX 8-39 Wire termination 150¡C [302¡F] Solder SolderSleeve wire terminators D-129, D-141, to pin/post/tab D-71X 8-39 125¡C [257¡F] Solder SolderSleeve shield terminators CWT-X 8-44 150¡C [302¡F] Solder SolderSleeve shield terminators S01, S02, Shield termination M83519, SO63 8-44 175¡C [347¡F] Solder SolderSleeve shield terminators SO96 8-44 125¡C [257¡F] Solder SolderSleeve coaxial cable terminators CWT-4XXX 8-51 Coaxial cable 150¡C [302¡F] Solder SolderSleeve coaxial cable terminators B-02X, B-04X 8-51 termination 150¡C [302¡F] Solder SolderSleeve PCB/coaxial cable terminators D-607, B-046 8-53 135¡C [275¡F] Solder RF one-step BNC/TNC connectors RBD, RTD 8-55 Cable-to-cable splicing 150¡C [302¡F] Solder/Crimp SolderShield cable splices D-150 8-62 Shielded contacts 150¡C [302¡F] Solder SolderTacts shielded contacts D-602 8-67 Triax connectors 150¡C [302¡F] Solder Triax discrete connectors D-621, DK-621 8-87 MIL-STD-1553 150¡C [302¡F] Solder Triax discrete connectors D-621, DK-621 8-87 Data bus connectors 150¡C [302¡F] Solder Triax discrete connectors D-621, DK-621 8-87 MIL-STD-1553 150¡C [302¡F] Solder or In-line data bus In-line couplers connectorized microcoupler D-500-04 8-79 MIL-STD-1533 150¡C [302¡F] Connectorized Data bus box couplers D-500-025 8-85 Triaxial size 8 contacts 150¡C [302¡F] Solder Size 8, triaxial MIL-C-38999 contacts D-602, DK-602 8-94 8 Data bus cables 150¡C [302¡F] Crimp or solder MIL-STD-1553 B shielded cable 1061X 8-77 lcrclItronc Products Interconnect Electrical Data bus terminators 150¡C [302¡F] Solder or MIL-STD-1553 connectorized 78 Ohms and 3000 Ohms terminators D-621, D-500 8-89 Data bus accessories 150¡C [302¡F] Solder or Dust caps, braid terminators, splices D-600,D-150 8-89 mechanical
8-3 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Electrical Interconnect Products
Product Selection (Continued)
Application Type Connection Max. Product Description Series Page Type Operating Number Temp.
125¡C SolderSleeve wire splices CWT-900X 8-6
D-110, 150¡C SolderSleeve wire splices D-1744 8-6 Solder
125¡C DuraSeal crimp splices D-406 8-18
Crimp Wire-to-Wire 125¡C PolyCrimp crimp splices C-203 8-20 Splicing
D-436 150¡C MiniSeal crimp splices (M81824) 8-22 Coil and SolderGrip closed end Solder SGRP, 8-12 125¡C connector splices (stub) SGRS
Crimp DuraSeal crimp terminals 125¡C and disconnects B-106 8-27 Terminals and Disconnects Coil and SolderGrip terminals 8-33 Solder 150¡C SGRT
125¡C SolderSleeve wire terminators CWT-15XX 8-39 Wire Termination Solder to pin/post/tab D-129, 150¡C SolderSleeve wire terminators D-141, 8-39 D-71X
125¡C SolderSleeve shield terminators CWT-X 8-44
Solder S01, S02, Shield Termination 150¡C SolderSleeve shield terminators M83519, 8-44 SO63
175¡C SolderSleeve shield terminators SO96 8-44
SolderSleeve 125¡C coaxial cable terminators CWT-4XXX 8-51
Coax Cable Solder 135¡C RF one-step BNC/TNC RBD, 8-55 Termination connector RTD SolderSleeve coaxial cable terminators B-02X/04X 8-51 150¡C SolderSleeve D-607, PCB/coaxial cable terminators B-046 8-53
Cable-to-Cable Solder/Crimp 150¡C D-150, Splicing SolderShield cable splices B-202 8-62
Solder Shielded Contacts 150¡C SolderTacts shielded contacts D-602 8-67
MIL-STD-1553B Solder Data bus couplers, connectors, Data Bus 150¡C D-500, terminators, accessories D-600, 8-76 Components D(K)-621
8-4 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
Introduction
Tyco Electronics offers I DuraSeal heat-shrinkable I SolderGrip splices, which many products for nylon crimp splices are are closed-end connec- wire-to-wire splicing: easy to use in factory or tors utilizing a spiral Raychem SolderSleeve repair applications. copper coil that grips splicing devices; SolderGrip DuraSeal crimp splices and compresses the splices; and DuraSeal and provide watertight sealing conductors and allows a MiniSeal crimp splices. and superior protection prefluxed solder ring to Like all Raychem intercon- against corrosion, flow to the center of the nect products, the wire-to- abrasion, and vibration. splicing area, resulting wire splicing devices are in a high-reliability, Small, lightweight, and rugged and reliable, yet I repeatable solder joint. low-profile MiniSeal high- easy to install. performance crimp I PolyCrimp heat-shrinkable Designed for applications splices, which substantially polyethylene crimp with temperatures up to reduce wire bundle size splices offer a one-piece 150°C [302°F], products and weight, are QPL-listed design and translucent in this section include: to the MIL-S-81824 tubing which allows for specification, and are visual inspection of the I SolderSleeve splicing devices, which can be required by the MIL-W- splice. The dual wall used to make sealed or 5088 specification. polyethylene tubing pro- unsealed splices. In a vides strain relief and single step, they solder, protection against the insulate, encapsulate, and environment. strain-relieve a wide range of wire sizes.
8 lcrclItronc Products Interconnect Electrical
8-5 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
SolderSleeve Wire Splices
Product Facts
I Transparent polyvinylidene fluoride or polyolefin sleeve provides encapsulation, inspectability, strain relief, and insulation
I Prefluxed solder preform provides a controlled soldering process
I One-piece design makes installation easy and lowers the installed cost
I With one or two wires per end, the NAS 1744 splices meet 75,000 ft [22,000 m] altitude immersion requirement
I Thermochromic temperature indicator in the NAS splices facilitates termination and inspection
I UL and CUL
recognized R
Applications In-line wire splices. Product Options Minimum Wire Maximum Operating Intended Application Product Series Temperature Rating Temperature Environment CWT 85¡C [185¡F] 125¡C [257¡F] Splashproof D-110 125¡C [257¡F] 150¡C [302¡F] Splashproof D-1744 (NAS 1744) 125¡C [257¡F] 150¡C [302¡F] Immersion sealed Note: Cadmium-free option (B-152 series) is available for operating temperature of 125ûC [257ûF]. Consult Tyco Electronics for details.
Product Selection Process I For D-110 series Notes: (splashproof): Use From the Product Options While all combinations listed Table B on page 8-8. table above, select the will provide satisfactory product series appropriate I For D-1744 series solder joints, the degree for your application based (immersion sealed): of strain relief obtained on the temperature rating Use Table C on depends on the outer diam- and sealing performance page 8-9. eter of the wires being required. If the application has more joined. Refer to Table E for than one size of wire per the recommended size If the application has only ranges for the sleeves. one size of wire per side side or more than two wires and no more than two wires on either side (or if you pre- Wires 16 AWG (1.21 mm2) on either side: fer to work with CMA or mm2 and larger, and wires hav- sizes): 1. Determine wire gauge ing more than 19 strands, sizes for both sides of 1. Turn to “CMA/mm2 should be pretinned prior splice. Calculation” on page to splicing, to obtain the 8-10 and use the work- optimum solder joint quality. 2. Determine number of space there to calculate wires (one or two wires) Part selection for wires the total cross section to 2 for each side of splice. 26 AWG (0.15 mm ) and be spliced. smaller is covered on page 3. Select part numbers from 2. Use Table E on page 8-8. the appropriate table: Available in: 8-11 to select the sleeve Americas I I For CWT series (low recommended for that Europe I temperature): Use cross section. Asia Pacific I Table A on page 8-7. 8-6 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
SolderSleeve Wire Splices (Continued)
Table A: CWT Series Selection
Side A: Side B: Size and Number of Conductors Size and 26 AWG 24 AWG 22 AWG 20 AWG Number of Conductors 1 2121212 1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 26 AWG 2 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 24 AWG 2 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 1 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 22 AWG 2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 20 AWG 2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 18 AWG 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 16 AWG 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 14 AWG 2 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 12 AWG 2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 Side A: Side B: Size and Number of Conductors Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG Number of Conductors 121212121 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 26 AWG 2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 24 AWG 2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 22 AWG 2 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 1 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 20 AWG 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 18 AWG 2 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 8 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 16 AWG 2 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 Electrical Interconnect Products 1 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 14 AWG 2 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 1 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 12 AWG 2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005
8-7 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
SolderSleeve Wire Splices (Continued)
Table B: D-110 Series Selection
Side A: Side B: Size and Number of Conductors Size and 26 AWG 24 AWG 22 AWG 20 AWG Number of Conductors 12121212 1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 26 AWG 2 D-110-35 D-110-35 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 24 AWG 2 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 1 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 22 AWG 2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 20 AWG 2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 18 AWG 2 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 16 AWG 2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 1 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 14 AWG 2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 12 AWG 2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 10 AWG 1 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0083 Side A: Side B: Size and Number of Conductors Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG Number of Conductors 1 2 1212121 1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 26 AWG 2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 24 AWG 2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 1 D-110-41 D-110-0181 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 22 AWG 2 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 1 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 20 AWG 2 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 18 AWG 2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 16 AWG 2 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0083 D-110-0083 1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 14 AWG 2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 1 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 12 AWG 2 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083 10 AWG 1 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083
Fine Wire Splices 26 AWG Part Inside Diameter (0.15 mm2) and Smaller No. As Supplied* Fully Recovered** Length*** D-110-0071 0.9 [0.035] 0.6 [0.025] 4.7 [0.185] D-110-0213 0.9 [0.035] 0.6 [0.025] 4.2 [0.165] D-110-0214 0.6 [0.025] 0.3 [0.013] 6.3 [0.250] D-110-0217 1.0 [0.040] 0.6 [0.025) 9.1 [0.360] D-110-40 0.6 [0.025] 0.5 [0.021] 5.1 [0.200] Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm2]. *Minimum. Wire insulation must be smaller than this. **Maximum. Wire insulation and combined conductor diameters must be greater than this. ***Nominal. Wire strip length must be approximately one-half of this.
8-8 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
SolderSleeve Wire Splices (Continued)
Table C: D-1744 Series Selection
Side A: Side B: Size and Number of Conductors Size and 26 AWG 24 AWG 22 AWG 20 AWG Number of Conductors 1 2121212 1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 26 AWG 2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 24 AWG 2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-02 1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 22 AWG 2 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 1 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 20 AWG 2 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 18 AWG 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 16 AWG 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 14 AWG 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 12 AWG 2 D-1744-04 D-1744-04 D-1744-04 — D-1744-04 — — — Side A: Side B: Size and Number of Conductors Size and 18 AWG 16 AWG 14 AWG 12 AWG Number of 12121212 Conductors 1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 26 AWG 2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 24 AWG 2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 — 1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 22 AWG 2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 — 1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-04 — 20 AWG 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 — 1 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 — 18 AWG 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — 1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — 16 AWG 8 2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 — 1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — Electrical Interconnect Products 14 AWG 2 D-1744-03 D-1744-04 D-1744-04 D-1744-04 D-1744-04 — — — 12 AWG 1 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — D-1744-04 —
8-9 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for Revised 12-04 and inches unless otherwise reference purposes only. specified. Values in brackets Specifications subject are U.S. equivalents. to change. Wire-to-Wire Splicing
SolderSleeve Wire Splices (Continued)
CMA/mm2 Calculation To calculate the total circu- 3. Add together the values lar mil or mm2 area of the listed in the workspace conductors to be termi- below to obtain the total nated in a single splice, fol- area. low these steps: 4. From Table E on the next 1. Choose either CMA or page, select the part mm2 as your unit of number recommended measure for selection for the total CMA or mm2 purposes and continue you have calculated. to use it for all your 5. Refer to the examples on selection criteria. this page for further 2. In the workspace below, clarification. list the CMA or mm2 for each conductor that will go into the same splice. (To assist you, Table D on this page provides the CMA of typical conductors.)
Wire Number CMA mm2 1 2 3 4 5 Part Number: Total
CMA/mm2 Examples
One-to-One Wire Splice Multiwire Splice
1.50 [.060]
1.50 [.060] 2.50 [.100] 3.00 [.120] 2.25 [.090]