Oscillator Design Techniques Allow High Frequency Application Of
Total Page:16
File Type:pdf, Size:1020Kb
OSCILLATOR DESIGN TECHNIQUES ALLOW HIGH FREQUENCY APPLICATIONS OF INVERTED MESA RESONATORS By Kurt Wessendorf lithium niobate. The arrays are comprised of Sandia National Laboratories electrodes that alternate polarities. When an RF signal voltage of the proper frequency is Albuquerque, New Mexico applied across them, the surface of the crystal expands and contracts, generating a Tom Payne displacement wave on the surface of the President crystal. Avance Technology TmT Bulk Acoustic Wave Resonator Cedar City, Utah Model By using inverted-mesa techniques to Bulk acoustic wave (BAW) resonators selectively thin the resonator, the practical operate on entirely different principles. The upper frequency range of bulk wave crystal displacement wave produces a resonating oscillators has risen dramatically over the past vibration which travels through the crystal. The several years. A new technology called Tab- crystallographic orientation used in mesa Technology (TmT) has paved the way for manufacturing BAW devices is crucial to their new design approaches in telecommunications performance characteristics. For applications applications including small, portable high- in the Megahertz range, the AT-cut is the most frequency equipment such as pagers, cellular common orientation because of its relatively telephones, keyless entry and other wireless low temperature coefficients. Figure 1 is the communications systems. Many designers electrical equivalent model of the AT-Cut have shied away from these new devices resonator. This model shows only the because of the lack of standardized design fundamental and the first two overtones of the practices. Fortunately, as this article will resonator. Also, not shown in this model, are demonstrate, many classic bulk wave designs the spurious modes that can exist. These can be adapted to high frequency operation modes are process driven and can be kept when the new crystals are used in the relatively lossy in a well designed and fundamental mode. fabricated resonator. C0 is the static capacitance of the resonator which is in Most existing high-frequency equipment is parallel with the motional arms (Cm, Lm and Rm) built around surface acoustic wave (SAW) which are a function of the piezoelectric resonators. The SAW resonator consists of properties of the quartz. two transducers with arrays of fine metal electrodes deposited on a highly polished piezoelectric substrate such as quartz or Using inverted mesa technology, crystals can now be produced in the fundamental frequency range of 40 MHz to 200 MHz with overtones to 600 MHz. The inverted mesa process uses chemical etching to reduce the thickness of the quartz in the center region of the blank, leaving a thicker outer ring for added crystal strength. Inverted mesa technology permits higher frequencies than were previously possible with flat AT quartz crystals. The tiny geometry of these resonators also minimizes the static capacitance (C0) of the devices which allows for higher loaded Qs at Fiigure 1. AT-Cut Resonator Modell high frequencies. However, the use of inverted mesa crystals has been limited by their high Figure 2 graphically illustrates the cost and the difficulties associated with volume resonator’s reactive impedance, X , versus e production. frequency [1]. (This graph is not drawn to scale). TmT involves batch processing crystals using photolithographic techniques similar to those used in semiconductor processing. In a process developed by Avance Technology, a SaRonix company located in Cedar City, Utah, one by two inch quartz wafers are lapped and polished to approximately 3 mil thickness. 130 individual resonators approximately 50 by 170 mil in size are formed photolithographically on each wafer with the resonating region etched down to 0.5 mil or less depending on the desired frequency. Calibration to the exact frequency is accomplished by evaporating a thin gold layer onto the resonating region. The individual resonators are attached at their Fiigure 2. Resonator Reactiive Impedance vs. Frequency supporting 3 mil end onto headers using conductive epoxy and then hermetically sealed Typically an oscillator will be using the into a cylindrical metal or rectangular ceramic resonator in the inductive region, or as a enclosure. resistive element very near fs. The fundamental resonant frequency of the AT-cut crystals This manufacturing technology makes generally specified today is 1-30 MHz. In AT- volume production of consistent quality, high cut crystals, the thickness of the crystal wafer frequency crystals possible. The thin determines the frequency–the thinner the wafer resonating region of TmT crystals is the higher the frequency. Unfortunately, thin cantilevered from a thicker base, enabling a wafers are very fragile and difficult to handle much smaller crystal design. The inherent without breakage, limiting the fundamental small size of these unique crystals makes it frequency of these devices. The AT-cut possible to package the miniature devices in 2 resonator can also be operated on odd mm by 5 mm tubular casings similar to those mechanical overtones of the fundamental used in the watch crystal industry. When frequency, generally the third and fifth. These mounted in a conventional hybrid oscillator overtones are higher Q than the fundamental circuit, the TmT crystal is hermetically sealed in and demonstrate superior aging its own enclosure. This eliminates the most characteristics. common sources of crystal failure in hybrid SaRoniix/Sandiia Natiionall Laboratoriies/Page 2 oscillators–blank fractures and contamination. design depends on a wide range of variables, The low mass of quartz blanks mounted in typically a one-port BAW oscillator can be small, sealed metal or ceramic packages many times more efficient and run at lower results in rugged components that are much overall currents than a 2-port SAW based less susceptible to shock, vibration and design. The circuits presented here can handling damage. These devices provide an produce 0 dBm outputs with currents from 3 attractive alternative to SAW devices in many mA to 5 mA and useful outputs (-10 dBm) with applications. as little as 0.6 mA of dc current. High-power (15 dBm) low current (11 mA) designs which High-Frequency Oscillator Designs are demonstrating >60% power efficiency at frequencies to 200 MHz using these new resonators are in development*. Another Traditional 2-port SAW oscillator designs distinct difference between SAW devices and are based upon a 50W gain block, Figure 3. BAW (AT-cut) devices is the frequency versus The power efficiency and minimum operating temperature response. Figure 4 and Figure 5 power of this type of design is limited by the are the temperature response curves gain block (amplifier) and the low impedance respectively for the SAW and BAW devices. splitter. Since the gain blocks typically use shunt feedback for matching, relatively large bias currents (tens of milliamps) are required to achieve the gain required to drive the low impedance SAW and splitter. In many designs milliamp or sub-milliamp currents may be desired to meet a low overall current (thus power) budget of a system. Fiigure 4. Frequency vs. Temperature of SAW Deviice [2] Fiigure 3. Two-Port SAW Osciillllator Ciircuiit One-port (negative resistance) oscillators can offer greater design flexibility than 2-port designs. The chief advantage is that the circuit can be designed to optimize the current used in the oscillator transistor for the oscillator configuration chosen. Also one can more optimally match a transistor to the load via low- bandwidth, reactive networks than via resistive shunt feedback. In a one-port design, the oscillator itself may be part of the matching structure which also simplifies the design. Fiigure 5. Frequency vs. Temperature Curves for AT-Cut Although overall efficiency (h) of any oscillator Resonator [3] SaRoniix/Sandiia Natiionall Laboratoriies/Page 3 Fiigure 6. Fundamentall Mode Piierce Osciillllator The AT-cut resonator temperature response is approximately three times less The Pierce oscillator with fundamental than the typical SAW temperature response. mode resonator (Y1) is shown in Figure 6. This By careful selection of crystal angle one can circuit is probably the most popular oscillator obtain an AT resonator with temperature design type and operates with the resonator as variations of less than ±10 ppm over a an inductive element. It provides a relatively temperature range of -40° C to 75°. Finally, low distortion sine wave to RL if the oscillator is SAW devices can't be economically produced properly designed. The bias circuit is relatively at low volumes because of the tooling cost to stable and is easy to implement. RC is chosen produce mask sets. for the desired dc bias current and if Rf is chosen to be ~50 times RC then the transistor The ability to achieve fundamental will be biased with the collector voltage (dc) at frequencies up to 200 MHz with AT-cut BAW approximately ½ of +V. The ratio of oscillation crystals can mean dramatic reduction in power amplitude (collector to base) is approximately consumption in many applications. Volume C1/C2. C1 is usually chosen to dominate the production costs typically compare to SAW transistor input impedance and therefore will devices, while sampling is far more be relatively large. The magnitude of XC1 economical. should be in the 50 W to 200 W range. Making C2 two to five times smaller than C1 to creates Today good quality high-frequency a large amplitude of oscillation (at the collector) transistors and passive components are readily and a good impedance match to RL. At the available in low-cost, surface-mount packages. frequency of oscillation |XC1|+|XC2|= |Xe| where When these devices are used in conjunction Xe is the inductive reactance of the resonator with high frequency TmT resonators, many Y1, and XC1 and XC2 are the capacitive classic bulk-wave oscillator designs are reactances of C1 and C2 respectively. The realizable at high frequencies. These designs resonator is designed to be resonant with CL can be easily implemented with fundamental- C1C2 mode resonator operation with no inductors in which is at the desired frequency [4].