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Journal of Analytical and Applied Pyrolysis xxx (2015) xxx–xxx
Contents lists available at ScienceDirect
Journal of Analytical and Applied Pyrolysis
journal homepage: www.elsevier.com/locate/jaap
Structural characterization of carbonized briquette obtained from
anthracite powder
a a,∗ b,c a a
Yuqiong Zhao , Yongfa Zhang , Huirong Zhang , Qi Wang , Yunfei Guo
a
Key Laboratory of Coal Science and Technology, Ministry of Education and Shanxi Province, Taiyuan University of Technology, Taiyuan, China
b
State Key Laboratory of Coal Conversion, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan, China
c
University of Chinese Academy of Sciences, Beijing, China
a r t i c l e i n f o a b s t r a c t
Article history: The structural characteristics of carbonized anthracite briquettes (CAB) obtained at different pyroly-
Received 12 June 2014
sis temperatures were studied by surface area measurements, scanning electron microscopy (SEM),
Accepted 13 January 2015
Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and Raman spec-
Available online xxx
troscopy. The results indicated that the pyrolysis of the anthracite briquette mainly included the following
three processes: drying, decomposition and bonding-repolymerization. The total pore volumes and sur-
Keywords: ◦
face areas of the CAB reached maximum values at 500 C and decreased at higher temperatures. The
Anthracite
side chains were removed during pyrolysis, leaving the CAB enriched with polyaromatics. The origi-
Pyrolysis
nal oriented anthracite crystallites were deposed, and the microcrystalline planar size La underwent a
Carbonized briquette ◦ ◦
prominent decrease before 700 C. When the pyrolysis temperature rose to 900 C, the higher pyrolysis
Structural characteristics
Raman spectroscopy temperature and more open structure of the briquette promoted the repolymerization of free radicals,
and the value of La increased from 9.03 to 14.60. The variation of La correlated well with the mechanical
strength of the CAB. The major change in La in the bonding-repolymerization process revealed stronger
interactions between the binder and the anthracite, which improved the quality of the CAB.
© 2015 Elsevier B.V. All rights reserved.
1. Introduction briquettes. The atomic C/H ratio of the binders played an impor-
tant role in controlling the strength of carbonized briquettes, and
Fabrication of cokes consumes a large amount of coking coals binders with a C/H ratio greater than 1 were preferable. Taylor
that may strongly affect the quality of the product. Unfortunately, and C¸ oban [7] reported that the binder/coal ratio and coal parti-
the sources of these coals are being depleted, which significantly cle size influenced the strength of carbonized briquettes. Under the
increases their price [1]. Low ash and low sulfur anthracite are used given addition of binder, the smaller coal particle size had a posi-
at low efficiency for burning. Using anthracite and lean coal as the tive effect on the bond between coal particles and binder. Wang [5]
raw materials to produce carbonized briquettes is an important noted that pressure in the range of 32–76 MPa could satisfactorily
technique. Thus, carbonized anthracite briquettes (CAB) could be meet the forming requirements of anthracite, while excess pressure
used for precision casting, which would efficiently utilize high rank promoted crack formation in the briquette during the carboniza-
coal and preserve quality coking coals for other uses [2–4]. tion process. Although numerous studies have been carried out,
Anthracite has a highly condensed aromatic structure and good many problems are still unsolved or not well solved, especially the
chemical stability; it does not soften or melt under the heating decrease of mechanical strength after high-temperature pyrolysis
condition of carbonization. In most anthracite carbonization tech- of anthracite briquettes [8,9]. To solve such problems, it is essen-
nologies, coal particles are bonded together in the presence of a tial to perform in-depth investigations on the pyrolysis behavior of
binder [4,5]. The present studies of this technique mainly investi- anthracite briquettes. Pyrolysis of bituminous coal has been exten-
gated the effects of process conditions (binder, particle distribution, sively studied, while minimal research has been conducted with
pyrolysis temperature, etc.) on the quality of the carbonized bri- anthracite briquettes [10–12].
quette. Sharma et al. [6] investigated the effect of various coal The pyrolysis of anthracite briquettes is an extremely complex
tar- and petroleum-based binders on the strength of carbonized process consisting of a series of stages, such as binder decom-
position, volatile precipitation, crystallite growth and carbonized
briquette generation. In our previous work, the gas-release prop-
∗
erties during the pyrolysis of anthracite briquette were investigated
Corresponding author. Tel.: +86 3516018676.
http://dx.doi.org/10.1016/j.jaap.2015.01.009
0165-2370/© 2015 Elsevier B.V. All rights reserved.
Please cite this article in press as: Y. Zhao, et al., Structural characterization of carbonized briquette obtained from anthracite powder,
J. Anal. Appl. Pyrol. (2015), http://dx.doi.org/10.1016/j.jaap.2015.01.009
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2 Y. Zhao et al. / Journal of Analytical and Applied Pyrolysis xxx (2015) xxx–xxx
[4]. However, there is little comprehensive information on the
structural characteristics of carbonized briquettes, which have a
remarkable influence on the mechanical strength and other prop-
erties and should be a major research focus.
The structural characterization of coal and coal-derived prod-
ucts utilizes many different methods, such as SEM [13], FTIR
[14–16], XPS [17,18] and Raman spectroscopy [1,13,19] etc. SEM
and N2 adsorption techniques are often used to describe the mor-
phological characteristics and physical structure of coal-based
material. Pore volume and specific surface areas (SSA) are impor-
tant parameters for the characterization of carbonized briquettes
that may strongly affect their reactivity and other behaviors [20].
FTIR is a major technique used to probe the functional groups in coal
and chars [15,16]. It identifies molecular vibration, both stretching
and bending, by the absorption of infrared radiation. The ener-
gies of stretching vibrations correspond to infrared radiation with
−1 −1
wave numbers between 1200 cm and 4000 cm , while bend-
−1
ing vibration is in the range of 500–1200 cm . This part of the
infrared spectrum is particularly useful for detecting the presence
of functional groups because these groups have characteristic and
invariant absorption peaks at these wavelengths. XPS has been Fig. 1. The preparation process of samples.
applied to quantitatively track carbon as well as other elements
in raw coal and coal-derived material due to surface sensitivity
The preparation of the carbonized briquette is shown in Fig. 1.
[21–23]. Raman is a powerful method for evaluating the degree
Prior to blending, the coal was crushed and screened to produce
of ordering and crystallinity of carbon-based materials due to its
four particle fractions, <0.45 mm, 0.45–1.00 mm, 1.00–2.00 mm and
remarkable sensitivity to structures that break the lattice transla-
2.00–3.00 mm. The asphalt blended with the modified coal was
tional symmetry. For coal and char structures, the Raman spectrum
used as a binder, which was denoted as AS. The preparation of the
−1 −1
generally presents two main bands at 1580 cm and 1357 cm .
modified coal was reported in detail in our previous study [32].
−1
The band at 1580 cm , often referred as the G band, represents
Subsequently, the mixing process was carried out with continuous
graphite E2g vibration and aromatic ring quadrant breathing. When
stirring to ensure good impregnation of the fine anthracite with
defective graphites and disordered carbons are introduced, an addi-
the self-developed AS binder (a mixture of asphalt and modified
tional peak appears in the first-order spectrum at approximately
coal). Then, the mixture was transferred into a 135-mm diame-
−1
1357 cm , which is usually called the D band (defected band).
ter mold and subjected to 60 MPa load. To ensure that the green
−1 −1
Other bands at 870 cm , 1230 cm and lower frequencies have
briquettes were formed under homogeneous pressure, 5 min were
also been reported, but the most interesting structural information
required to maintain after the final pressure was reached. The form-
−1
on carbonaceous materials was produced between 1300 cm and
ing was followed by carbonization at the desired temperatures
−1
1650 cm [24–27]. Furthermore, the Raman spectral parameters ◦ ◦ ◦ ◦
(300 C, 500 C, 700 C or 900 C) with the temperature increasing
mentioned by Lespade et al. [28], mainly the position, intensity, ◦
at 3 C/min. Finally, the carbonized briquettes were obtained and
bandwidth and integrated intensity ration ID/IG, correspond to
denoted as ASt , where t represents the carbonization temperature.
structural changes and ordering degree. Since Tuinstral and Koenig
In addition, coal tar pitch and humic acid were used as binders for
[29] first established an empirical correlation between the inten-
the preparation of reference samples denoted CPt and HAt . All sam-
sity ratio ID/IG and the crystallite size La, a number of studies on
ples were made with the same binder/coal weight ratio of 15:85.
carbon types as different as carbon fibers, pitches, coals and chars
Fig. 2 is a picture of an AS900 carbonized briquette.
has been reported. Jawhari et al. [25] deconvoluted Raman spectra
to investigate the structure of carbon blacks that had a low crys-
2.2. Determination of mechanical strength
talline degree of graphitic carbons. Sme¸dowski et al. [1] obtained
many parameters calculated from Raman spectra to characterize ◦
The carbonized briquettes obtained at 900 C were crushed and
the ordered structures within cokes. These tools have the ability to
screened with a circular screen ( = 60 mm). Fifteen kilograms of
assess more information about the chemical structure and physical
samples whose diameter was above 60 mm were subjected to the
characteristics of CAB.
drum test at a rate of 25 r/min for 4 min. The mechanical strength
In this paper, SEM, FTIR, XPS, Raman and other testing methods
M40 was calculated by Formula (2.1)
were used to study the structural evolution that occurred during
m1
the pyrolysis of anthracite briquettes to investigate the pyrolysis M = × 100 (2.1)
40 m
behaviors of CAB and the effects of the structural characteristics on
the mechanical strength. where m is the weight of carbonized briquettes (g), and m1 is the
weight (g) of the samples whose diameter was larger than 40 mm
after the drum test.
2. Materials and methods 2.3. Sample characterization
2.1. Sample preparation Mercury intrusion and N2 adsorption techniques were used to
investigate the pore volumes, pore size distribution and surface
Jincheng coal was used in this experiment, and proximate and areas of samples. Pores larger than 6 nm were measured with a
ultimate analysis dates are given in Table 1. The sample was dem- Pascal 240 mercury porosimeter, while pores less than 6 nm were
ineralized to avoid the effect of mineral matter on the analysis and analyzed with a Sorptomatic1990 instrument using nitrogen as
improve the observation of coal structures [15,30,31]. adsorbed at 77 K.
Please cite this article in press as: Y. Zhao, et al., Structural characterization of carbonized briquette obtained from anthracite powder,
J. Anal. Appl. Pyrol. (2015), http://dx.doi.org/10.1016/j.jaap.2015.01.009
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Y. Zhao et al. / Journal of Analytical and Applied Pyrolysis xxx (2015) xxx–xxx 3
Table 1
The proximate and ultimate analysis of Jincheng coal.
Sample Proximate analysis/wt.%, ad Ultimate analysis/wt.%, daf
M A V FC C H O N S
Jincheng anthracite (JC) 3.99 9.47 7.51 79.03 92.21 2.11 2.39 0.92 0.28
Fig. 2. AS900 carbonized briquette.
SEM images of carbonized briquette were captured with a scan- pore structure was observed when the pyrolysis temperature was
◦
ning electron microscope (LEO-438VP). below 350 C. With increased pyrolysis temperature, the total pore
3 −1
The FTIR date collection was performed with a Bruker VER- volume of AS500 increased remarkably (from 0.24 to 0.87 cm g ),
−1 −1
TEX70. The spectral range was from 4000 cm to 400 cm using and the pore size distribution also changed. The volume fractions of
the KBr pellet technique. A total of 16 scans were performed with macropores and transitional pores decreased from 95.0% and 2.8%
−1
spectral resolution of 4 cm . to 90.9% and 2.8%, while the values of mesopores and micropores
X-ray photoelectron spectra were determined with an increased from 1.6% and 0.3% to 4.2% and 2.2%. Previous research
ESCALAB250 spectrometer using Al K non-monochromatic showed that breaking side chains in anthracite and binders pro-
◦
radiation. The X-ray source was operated at 200 W, and 60 eV pass duce partial fluid and tar vapor at ca. 500 C [4], which could trap
energy was used for narrow scans. the released volatile gases in the solid–gel phase. Therefore, some
Raman analysis was conducted at room temperature using a new pores formed, and large pore might be divided into small
◦
Renishaw spectrometer equipped with a Si-based CCD-detector. pores, leading to an increase in total pore volumes. Over 600 C,
The 514.5 nm line of the argon laser was used for excitation with a the pyrolysis of anthracite briquettes enters into the solidification
laser power of 20 mW. The spectra were recorded in the range of and shrinkage stage [4]. Because of pore coalescence [34], microp-
−1 −1
800 cm –1800 cm . For all spectra, a linear baseline correction ores in the carbonized briquette might collapse (from 2.2% to 0.8%),
was used, and peak analysis was performed with Origin-lab Pro7.5. and the SSA dropped to 4.88% from 28.80%. The total volume of the
The microcrystalline planar crystalline size La is given by follow- AS700 was almost the same as that of the AS500. However, the AS500
ing equation, which is valid for 400 nm <