Industrial Arts) Curriculum Guide
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DOCUMENT RESUME ED 261 259 CE 042 506 TITLE Advanced Metals (Industrial Arts) Curriculum Guide. Bulletin 1750. INSTITUTION Louisiana State Dept. of Education, Baton Rouge. Div. of Vocational Education. PUB DATE 85 NOTE 212p. PUB TYPE Guides - Classroom Use GUides (For Teachers) 052) EDRS PRICE MFO1 /PC09 Plus Postage. DESCRIPTORS Behavioral Objectives; Careers; Course Descriptions; Course Objectives; Finishing; High Schools; *Industrial Arts; Learning Activities; *Machine Tools; *Machinists; *Metallurgy; *Metals; *Metal Working; Safety; Sheet Metal Work; State Curriculum Guides; Transparencies; Welding ABSTRACT This curriculum guide contains materials for a 13-unit course in advanced metals, the second metals coursein the industrial arts curriculum for grades 10-12. It is intended for use by industrial arts teachers, supervisors, counselors,administrators, and teacher educators. A two-page courseoverview provides a brief course description; indicates targetgrade level, prerequisites, course goals, and courseobjectives; presents an introduction to the course; and suggests a time frame.The detailed, 21-page course outline follows. A unit teaching guide in a column formatrelates objectives to topics, student activities., teacher activities, and resources. The 1:1 units cover thesetopics: general safety, careers, planning, advanced metal working tools, sheet metalwork and layout, metallurgy and heat treating, casting, welding,machinery, materials testing, finishing, automation technology, and safetyreview. Extensive appendixes include sample materials, forms,and information related to classroom management; crossword andwordfind puzzles with solutions; safety and machine handouts/transparency masters; suggested project listings (project andsources); and lists of these types of resources: films, computer periodicals,and periodicals for metals instructors. A bibliography is provided. (YLB) *********************************************************************** Reproductions supplied by EDRS are the best that can be made from the original document. *********************************************************************** a BEST COPYAVAILABLE U.S. DEPARTMENT OF EDUCATION NATIONAL INSTITUTE OF EDUCATION 1985 EDUCATIONALCATIONAL RESOURCES INFORMATION CENTER IERICI Ths document has been reproduCed as ADVANCED METALS received from the person Of orgenimOon Originating it, ( I ?Ames changes have been made to Improve (InduArial Arts) reproduction oualdy, Pants of vanw or opirvorn stated in this docu CURRICULUM GUIDE ment do not necessarily represent off culINIE pout ion or policy. Office of Vocational Education LOUISIANA DEPARTMENT OF EDUCATION "PERMISSION TO REPRODUCETHIS MATERIAL. HAS BEEN GRANTEDBY THOMAS 0. CLAUSEN, Ph.D. State Superintendent TO THE EDUCATIONALRESOURCES 2 INFORMATION CENTER (ERIC)." STATE BOARD OF ELEMENTARY AND SECONDARY EDUCATION Member Congressional District Mr. Jesse H. Bankston 6th Dr. John A. Bertrand 7th Bro. Felician Fourrier, S.C., Vice-President At-large Mr. Milton Hamel 4th Mrs. Gloria J. Harrison At-la,Nge Mrs. Martha Scott Henry At-large Dr. Claire R. Landry, President 1st Mr. Jack Pellegrin 3rd Mr. A. J. "Sookie" Roy, Jr. Bth Mr. Keith Johnson 2nd Mrs. Marie Louise Snellings, Secretary-Treasurer 5th EQUAL OPPORTUNITY STATEMENT In compliance with Title VI, Title IX and Section 504of the Rehabilitation Act of 1973, this Educational Agency upholds thefollowing policy: THIS IS AN EQUAL OPPORTUNITY INSTITUTION AND IS DEDICATED TO A POLICY OF NONDISCRIMINATION IN EMPLOYMENT OR TRAINING. QUALIFIED STUDENTS, APPLICANTS OR EMPLOYEES WILL NOT BE FXCLUDED FROM ANY COURSE OR ACTIVITYBECAUSE OF AGE, RACE, CREED, COLOR, SEX, RELIGION, NATIONALORIGIN,OR QUALIFIED HANDICAP. ALL STUDENTS HAVE EQUAL RIGHTS TO COUNSELING ANDTRAINING. This public document was published at a total cost of$2,625; 700 copies of this public document were published in this 1stprinting at a cost of $3.75 each. The total cost of all printings of this document,including reprints is $2,625. This document was published by Louisiana Department of Educa- tion, Office of Vocational Education, Post OfficeBox 94064, Baton Rouge, Louisiana 70804 for the dissemination of vocational educationcurriculum materials for new and changing occupational fields underauthority of Public Law 94-482. This material was printed in accordance with the standards for printing by state agencies established pursuant to R.S.43:31. 3 STATE OF LOUISIANA DEPARTMENT OF EDUCATION BULLETIN 1750 ADVANCED METALS (Industrial Arts) 1985 Office of Vocational Education Elaine Webb, Ed.D. Assistant Superintendent Thomas G. Clausen, Ph.D. State Superintendent 4 ?ABLE OF CONTENTS Foreword Acknowledgements ii Course Flow Chart 1 Course Description 2 Target Grade Levels 2 Prerequieite 2 Coals and Objectives 2 Introduction 3 Suggested Time Allotment 3 Course Outline 4 Unit Teaching Guide Unit I General Safety 27 Unit Il Careers 28 Unit III Planning 29 Unit IV Advanced Metalworking Tools 31 Unit V Sheet Metalwork and Layout 33 Unit VI Metallurgy and Heat Treating 37 Unit VII Casting 40 Unit VIII Welding 42 Unit IX Machinery 52 Unit X Materials Testing 59 Unit XI Finishing 60 Unit XII Automation Technology 61 Unit XIII Safety Review 62 Appendix 1 Classroom Management 63 Appendix 2 Crossword and Wordfind Puzzles 79 Appendix 3 Safety and Machine Pictures 120 Appendix 4 Suggested Project Listings 152 Appendix 5 Resources 157 Bibliography 166 5 FOREWORD This publication is a guide for the improvement of instruction in Industrial Arts Education for the State of Louisiana. It should be of benefit to industrial arts teachers, supervisors, counselors, and administrators. These operational guidelines will help local administrators, teacher educators, and industrial arts teachers to determine the extent to which their programs are meeting the needs of our youth. Industrial Arts Education Programs must be organized to meet the needs cf all students. A constant concern of educator: is the construction and revision of curriculum. Industry and technology are the core of industrial arts instruction. Both are constantly changing; therefore, curriculum and instruction must change in order to provide students a realistic and accurate understanding of industry and its function in our complex technological society. 4 /1 .7141" THOMAS G. CLAUSEN, Ph.D. STATE SUPERINTENDENT OF EDUCATION 6 ACKNOWLEDGEMENTS This publication represents the cooperative efforts of personnel in the Louisiana Industrial Arts Association and the Industrial Arts Section in the Office of Vocational Education, Louisiana State Department of Education. Special recognition goes to Project Director, Dr. Thomas L. Eppler, Northwestern State University, who was instrumental in the development of the guide. Special commendation goes also to the following wLiting team members who worked diligently to produce this guide: William Bostick, Michael Gassen, Charles Johnson, and Jeff Laughlin. Elaine Webb, Ed.D. Assistant Superintendent Office of Vocational Education ii 7 ADVANCED METALS GENERAL SAFETY CAREERS PLANNING ------I i ADVANCED METALWORKING TOOLS I SHEET METALWORK AND LAYOUT I METALLURGY AND HEAT TREATING 1 CASTING WELDING 1 MACHINERY 1 MATERIALS TESTING L FINISHING AUTOMATION TECHNOLOGY SAFETY REVIEW ADVANCED PROJECTS 1 8 Title: Advanced Metals Course Description: Advanced Metals, the second metals course in the Industrial Arts curriculum, is designed for the student with a continuing interest in Metalworking and involves the exploration of the areasof Sheet metal, Metallurgy, Casting, Welding, Machining, Materials Testing, Finishing, Safety, and the use of tools, machines, and materials to plan, design, and construct metal products In the above areas. Target Grade Levels: Grades 10 -12 Prerequisite: Basic Metals Course Goals: In Advanced Metals the student will become acquaintedwith career opportunities available in the fields of Sheet metal. Metallurgy, Casting, Welding, Machining, Testing, and Finishing and will beexposed to the importance each field has on life. Also, laboratory experiences will be provided to give a variety of advanced "hands-on"working knowledge of tools, machines, and equipment to develop anunderstand- ing of the Metals Industries. Course Objectives: To develop an awareness of the impact ofmetalworking on society. To provide experiences in several metalworking areas so asto develop an understanding of thetechnology in the metal industries. To devellp an awareness of the impact ofmetalworking on society. To provide experiences in several metalworking areas soas to develop an understanding of the technologyin the metal industries. To develop safe work habits. To increase understanding of theoccupational requirements and opportunities in the metal fields. 2 9 To teach the necessary related information and develop the essential skills needed in the design, fabrication, heat treating, welding, machining, and finishing of industrial products forpre- vocational and avocational pursuits. Introduction This is an age of metal. In almost every activity of our lives we use metal articles which, in turn, were made by metal machines. The metalworking industries in the United States employmore workers than any other industries. Highly specialized metal trades and industries offer many worthwhile careers. By studying and participating in the various Advanced Metal areas as outlined in thiscourse, students will have the opportunity to advance their knowledge and further develop the manipulative skills used in the metalworking industries.