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Mountain Bike Manual

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Mountain Bike Manual Owner’s Manual Index Your Bike Helmet Warning and Proper Fitting..............................................................................3 Fitting the Rider to the Bicycle…...................................................................................3 Warning and Safety Information ...................................................................................4 Rider’s Responsibility ……………………..................................................................4 Rules on Safe Riding …......................................................................................................5 Bicycle Assembly OWNER’S MANUAL Bicycle Parts and Components ...................................................................................6-7 Assembly Instructions ........................................................................................................8 For Mountain Bikes Handlebar and Stem Installation .................................................................................. 9 Front Wheel Installation ...........................................................................................11-12 Testing Stem and Handlebar Tightness ....................................................................12 Seat Installation ................................................................................................................. 13 Pedal Installation and Three-Piece Cranks (on some models) ..........................13 Reflectors ..............................................................................................................................14 Brake System Linear-Pull Brake Adjustments .....................................................................................14 Disc Brake Adjustments ................................................................................................. 15 Shift System Shifting and Drive Train.................................................................................................. 16 Shifter and Derailleur Adjustments ........................................................................... 18 Maintenance and Service Repairs and Maintenance ...............................................................................................20 Recording Serial Number.................................................................................................21 Warranty ............................................................................................................................22 IMPORTANT!! BEFORE YOUR FIRST RIDE: o Read entire manual, including all safety warnings. See Maintenance section to: o Check Tire Pressure. This manual contains important safety, assembly, o Check Brake Adjustment. operation and maintenance information. o Check Shift/Derailleur Adjustments. Save this manual for future reference 1 2 HELMET WARNING INFORMATION Warning and Safety Information WARNING: Meaning of Warnings: Statements that follow this symbol are words of caution and warning. If not obeyed, damage to your bicycle or serious injury to rider ALWAYS WEAR YOUR e k may occur. HELMET WHEN RIDING Bi Basic warning and safety measures include: Your YOUR BICYCLE Be aware of choking hazard of loose parts or packing material. Assembly must be performed by an adult or under an adult Helmet should sit level on your head and supervision. low on your forehead. Exposed forehead Handlebar and handlebar stem must be secured. can result in serious injury. Replacement parts must comply with manufacturer’s standards Chin strap should be buckled and snug. and specifications. Helmet should not rock side to side or Do not modify the product from its original design. forward and backward. Do not use the product for towing. Do not motorize this product. Replace worn or damaged parts immediately. FITTING THE RIDER TO THE BICYCLE Discontinue using this product if it is not working properly. Straddle the bicycle with feet Rider’s Responsibility shoulder-width apart There must be 1-2” clearance This bicycle is designed for one rider at a time for general and Between bicycle top tube and recreational use. It is not designed for professional racing, jumping or The crotch of the rider stunting. It is the owner’s responsibility to follow all warning and instruction including assembly instructions as provided in this manual or any additions or updates to this manual. It is the responsibility of the owner/rider to make sure all parts and components are secure, fasteners are tightened, and shifting and braking systems are properly adjusted and functioning correctly. 3 4 Rules on Safe Riding IMPORTANT: Riders must obey the following rules of the road to prevent injury or loss of life: Follow and obey all traffic rules, signs, and signals. Always wear a bicycle helmet that meets safety standards. Ride on the correct side of the road, in a single file and straight line. Avoid riding at night or when there is poor visibility. If you must ride at night or in poor visibility, install and use headlight and taillight that can be seen within ½ of a mile distance. All bicycles must be equipped with reflectors. Your bicycle comes with a front and rear reflector. The pedals also have reflectors. Make sure reflectors are clean and visible at all times. Wear light color clothes at night and use reflective tapes or clothing to aid in your visibility. When riding in wet weather, use extra caution by riding slowly on damp or wet roads, slow down on turns, and avoid sudden or hard brakes. Watch out for road hazards, uneven pavements, road edges and potholes. Do not ride too close to street curbs. Cross railroad tracks or gaps on pavement at a right angle. Do not carry passengers on your bike. Your bike is designed for one rider. If using a child carrier, follow carrier manufacturer’s instructions and cautions. If using a basket on the front or rear, follow manufacturer’s specification and load capacity. Do not overload a carrier or basket or carry heavy objects. Do not make any modifications to your bicycle that can reduce the performance, handling, or weight capacity. Replace all worn-out or damaged parts immediately with correct replacement. Discontinue using the bicycle if it does not operate properly. 5 6 Bicycle Parts and Components PAGE DESCRIPTION PAGE DESCRIPTION 1 Handlebar Stem 22 Kickstand 2 Handlebar 23 Chain 3 Front Wheel 24 Chain Guard 4 Fork 25 Headset Bearings & Cups 5 Wheel Retainer (2) 26 Seat Clamp 6 Axle Nut (4) only on models with bolted axles 27 Front and Rear Suspension (varies in models) 7 Front Reflector 28 Front Linear‐Pull Brake (on some models) 8 Seat 29 Rear Brake 9 Seat Post 30 Front Derailleur 10 Rear Reflector 31 Rear Derailleur 11 Derailleur Guard Screws (on some models) 32 Brake Lever – Left (Front Wheel) 12 Derailleur Guard (on some models) 33 Brake Lever – Right (Rear Wheel) 13 Frame 34 Shifter for Front Derailleur 14 Quick‐Release Seat Post Clamp 35 Shifter for Rear Derailleur 15 Pedal (Left and Right) 36 Bell (if provided) 16&17 Tire & Tube 37 Disc Brake (on some models) 18 Rear Wheel 38 Disc Brake Caliper (on some models) 19 Handlebar Grips 39 Quick‐Release Axle Skewer (on some models) 20 Crank Set and Crank Bearings 7 TOOLS Assembly IMPORTANT - Please note thefollowi -Pleasenote IMPORTANT change adjustments for you should you have difficulty with shifting. difficultywith have shouldyou you for change adjustments bicycle experienced An necessary. notbe adjustmentshould andfurther atourfactory pre-adjusted havebeen components other oftheseat, nose inthe brakes, andpitch pull on linear brakepads for ofarider, reach or height adjustments for to makeoneormore you mayneed asexpected, andhave assembledyourbicycle itisnotperforming If you assembly. recommend thatabicycle shopor an wehighly (inacarton), unassembled bicycle your have purchased If you and componentsthatisnot haveaddedsegments purchased. We Some illustrationsmayvaryslightly model. bicycle specific thanone more for This manualis prepared adjustments andyour isperforming asexpected. bicycle until after youha not useorinstall thatyoudid or anyparts instructions, ofpackingmaterial, Do notdispose se based onthepositionofrider areprovided thismanual throughout positionsdiscussed and Directions NEEDED WARNING: children Instructions during Keep assembly. all small universaltoall models. parts ated or straddling on the bicycle. straddlingonthe ated or ng regarding these instructions: these ng regarding ve completed thefi ve completed mechanic can perform shifting/gear canperform mechanic fromtheactualmodelyouhave adjustments. Exceptionfor adjustments. and experienced mech experienced or paragraphs that covers parts coversparts that paragraphs or packing material nal assemblyand anic perform the anic perform away from 8 Attaching Handlebar and Stem Threadless Stem Installation WARNING: Make sure the fork is fully inserted from the bottom of frames If your bicycle comes with a type of stem that has a neck (also known as a head tube (D) and the brake (for bikes with linear-pull brakes) is quill stem, there is a “MIN-IN” or minimum insertion mark (A) visible on the facing out. On bikes with disc brake, brake caliper should be on the neck of the stem. This mark mist be positioned below the top of fork LEFT side of the fork. locknut (B). Extending the stem beyond this point may prevent the stem to Add spacers (A) if needed to achieve have proper grip on the fork and result in damage or injury. proper gap. Insert the stem (B) fully If your bicycle has a threadless stem, the
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