A M210-3 - Interpret Per Asme Y14.5-2009 - Scale: 1:1 Weight: 1.3 Sheet 1 of 5 2 1 2 1

Total Page:16

File Type:pdf, Size:1020Kb

A M210-3 - Interpret Per Asme Y14.5-2009 - Scale: 1:1 Weight: 1.3 Sheet 1 of 5 2 1 2 1 2 1 .001 A .001 A .001 B B B .50 B R.218 1.88 A .63 .001 2.40 2.13 A NOTES: UNLESS OTHERWISE SPECIFIED: NAME DATE TITLE: A DRAWN A. BALOGH 1/30/2019 1) DEBURR ALL EDGES .015 MAX. DIMENSIONS ARE IN INCHES TOLERANCES: CHECKED ANGLE PLATE 1/X or .X 1/64 (.0156) APPROVED .XX .010 .XXX .005 MATERIAL X 1 CR 1018 STEEL SIZE DWG. NO. REV 125 ALL SURFACES FINISH PROJECTION A M210-3 - INTERPRET PER ASME Y14.5-2009 - SCALE: 1:1 WEIGHT: 1.3 SHEET 1 OF 5 2 1 2 1 .50 + HOLE RADIUS + FINISH ALLOWANCE B B MATERIAL TO BE REMOVED WITH BANDSAW 1.91 .63 + HOLE RADIUS + FINISH ALLOWANCE 2.43 2.16 7/16 (.438) REAM THRU ROUGHING GEOMETRY A UNLESS OTHERWISE SPECIFIED: NAME DATE TITLE: A DIMENSIONS ARE IN INCHES DRAWN A. BALOGH 1/30/2019 TOLERANCES: CHECKED ANGLE PLATE 1/X or .X 1/64 (.0156) APPROVED .XX .010 .XXX .005 MATERIAL X 1 CR 1018 STEEL SIZE DWG. NO. REV 125 ALL SURFACES FINISH PROJECTION A M210-3 - INTERPRET PER ASME Y14.5-2009 - SCALE: 1:1 WEIGHT: 1.3 SHEET 2 OF 5 2 1 2 1 B B 2.00 STOCK 2.25 2.50 STOCK CUT ON BANDSAW STOCK SURFACE IDENTIFICATION A UNLESS OTHERWISE SPECIFIED: NAME DATE TITLE: A DIMENSIONS ARE IN INCHES DRAWN A. BALOGH 1/30/2019 TOLERANCES: CHECKED ANGLE PLATE 1/X or .X 1/64 (.0156) APPROVED .XX .010 .XXX .005 MATERIAL X 1 CR 1018 STEEL SIZE DWG. NO. REV 125 ALL SURFACES FINISH PROJECTION A M210-3 - INTERPRET PER ASME Y14.5-2009 - SCALE: 1:1 WEIGHT: 1.3 SHEET 3 OF 5 2 1 2 1 SURFACE H (PARALLEL TO DATUM A) SURFACE A (DATUM A) SURFACE F (INSIDE OF .50" DIMENSION) B B SURFACE D (PARALLEL TO DATUM B) SURFACE B (DATUM B) SURFACE C SURFACE G (PERPENDICULAR (PARALLEL TO TO DATUM A) SURFACE PERPENDICULAR TO DATUM A) FINISHED SURFACE SURFACE E IDENTIFICATION (INSIDE OF .63" DIMENSION) A UNLESS OTHERWISE SPECIFIED: NAME DATE TITLE: A DIMENSIONS ARE IN INCHES DRAWN A. BALOGH 1/30/2019 TOLERANCES: CHECKED ANGLE PLATE 1/X or .X 1/64 (.0156) APPROVED .XX .010 .XXX .005 MATERIAL X 1 CR 1018 STEEL SIZE DWG. NO. REV 125 ALL SURFACES FINISH PROJECTION A M210-3 - INTERPRET PER ASME Y14.5-2009 - SCALE: 1:1 WEIGHT: 1.3 SHEET 4 OF 5 2 1 2 1 RADIUS BLENDING INSTRUCTIONS 1) TOUCH OFF SIDE OF INSERT ON FACE B WITH FEELER GAGE (NOTE: YOU MUST COMPENSATE FOR FEELER GAGE THICKNESS) B 2) MEASURE DISTANCE BC B ____________________________ 3) MEASURE THICKNESS D WITH BALL MICROMETER ____________________________ R2 D 4) TO CALCULATE Y-AXIS POSITION: E = (BC)-(D+R1-R2) E = ( )-( + - )= R1 5) TO DETERMINE Z-AXIS DEPTH OF A CUT, MEASURE DISTANCE FROM FACE A TO BOTTOM OF R1 USING TEST E INDICATOR C B (NOTE: INDICATOR MAX TRAVEL = .030") DIMENSION B-C A UNLESS OTHERWISE SPECIFIED: NAME DATE TITLE: A DIMENSIONS ARE IN INCHES DRAWN A. BALOGH 1/30/2019 TOLERANCES: CHECKED ANGLE PLATE NOTES: 1/X or .X 1/64 (.0156) APPROVED R1 = CORNER RADIUS OF PART .XX .010 .XXX .005 MATERIAL R2 = NOSE RADIUS OF CUTTING TOOL INSERT X 1 CR 1018 STEEL SIZE DWG. NO. REV 125 ALL SURFACES FINISH PROJECTION A M210-3 - INTERPRET PER ASME Y14.5-2009 - SCALE: 1:1 WEIGHT: 1.3 SHEET 5 OF 5 2 1 Points Earned ANGLE PLATE Total Points Possible 12 INSPECTION REPORT Student Name Linear Dimensions 1) 1.88 +/- .010 2) 2.40 +/- .010 3) 2.13 +/- .010 4) 0.63 +/- .010 5) .50 +/- .010 Corner Radius A 1) R.218 reamed w/ good surface finish A 2) R.218 corner radius blended Geometric Dimensioning and Tolerancing 1) Surface A flat w/in .001 2) Surface C perpendicular to Datum A w/in .001 3) Surface B perpendicular to Datum A w/in .001 4) Surface D parallel to Datum B w/in .001 A Overall appearance (clean, deburred, free of chips) ANGLE PLATE PROJECT PLANNING WORK SHEET OPERATION TOOLS CS/RPM Bandsaw 1) Cut 2” X 2.5” X 2.25” stock 195 SFM Combination Square Indicol 2) Tram mill head and vise to Indicator within .0005” Tramming Plate 4 X 780 = RPM 3) Mill Side 1 to clean (part Octomill 2.25 on parallels) Parallels ___ RPM X .002 X 4 = IPM 4) Mill Side 2 to clean (side 1 againt fixed jaw, part on Brass Pin parallels, pin on moveable jaw) 5) Mill Side 3 to 2.430” (side 1 on against fixed jaw, side 2 Dial Calipers on parallels, pin on moveable jaw) Squaring Block 6) Mill Side 4 to 1.910” (side 1 on parallels, no pin) HSS ⌀1 1/4” Endmill 4 X 7) Mill Side 5 to clean (hang = RPM R8 Collet part off side of vise) Coolant ___ RPM X .001 X 6 = IPM 4 X 780 = RPM 8) Mill Side 6 to 2.160” Octomill 2.25 ___ RPM X .002 X 4 = IPM 9) Layout part for hole Layout Dye location Height Gage 10) Find hole location on Edgefinder 1000 RPM MAX mill using DRO Drill chuck 11) Center drill hole #3 Center Drill 600-1000 RPM Coolant Drilling Drilling Hole Z Drill 4 X 12) Drill hole = RPM Coolant 7/16 Reamer 4 X 13) Ream hole = RPM Cutting Oil 14) Remove excess material Vertical Bandsaw 125-200 SFM 4 X 500 Trimill = RPM 2 15) Rough Surface F Ball Micrometer 0-1” Micrometer ___ RPM X .002 X 3 = IPM 16) Rough Surface E 17) Align bottom of thru- Test Indicator hole Indicol 18) Calculate depth of cut to Test Indicator blend radius Indicol Shim Stock 19) Calculate cutter position 2-3” Micrometer to blend radius Blending Blending the Radius Ball Micrometer 20) Finish machine Surface E to blend radius 21) Repeat steps 17-20 to blend radius on Surface F 4 X = RPM 22) Machine Surface A to 2 1/2” Flycutter .63” dimension ___ RPM X .001 X 1 = IPM 23) Align Surface A vertically Indicator with knee; Machine Surface Indicol C to .50” dimension 24) Align Surface A vertically Finishing with knee; Machine Surface B to clean 25) Seat Surface B on parallels; Machine Surface D Parallels to 2.13” dimension 26) Machine Surface H to 1.88” dimension 27) Machine Surface G to 2.40” dimension Deburring Tool 28) Clean and deburr File Acetone “Squaring Up A Block” Detailed Procedure for Preparing Raw Stock for the Angle Plate After “tramming” the milling machine head and aligning the vise per recommended procedures, follow the sequence below to produce six sides which are flat, perpendicular and parallel, and milled to rough dimensions as calculated. Refer to the “Stock Surface Identification” sheet on the angle plate print. Side #1 1) Remove burrs from workpiece and clean. Clean vise. 2) Set workpiece in vise on two parallels with large surface facing up. Select the shortest parallels possible which provide sufficient clearance for the surface to be machined and ensure maximum clamping surface area. 3) Tighten workpiece in vise. Do not clamp on bandsaw cut surfaces. 4) Mount face mill in machine spindle. “Touch off” cutter on top of workpiece with quill. Use gentle pressure to avoid chipping cutting edges. Tighten quill clamp. Set dial on knee (Z-axis) to zero. Lower knee one full revolution with crank to move workpiece away from cutting tool. 5) Clear workpiece to side of cutting tool and raise knee back to “touch off” position. Raise workpiece .020”-.030” past “touch off” position to set depth of cut. 6) Set correct RPM. On milling machines with variable speed drives, do this with spindle on. On milling machines with belt drives, do this with spindle off. 7) Turn spindle on. Check for correct direction of cutting tool rotation. Mill off top of workpiece using power feed on X-axis. Take multiple passes if necessary to machine entire surface. Make adjustments with Y-axis. 8) Turn machine off. Remove and clean workpiece. Deburr newly-formed edges. Side #2 1) Clean vise and parallels. 2) Place deburred workpiece on two parallels with Side #1 against fixed jaw of vise. 3) This time, place a soft metal pin (copper, brass or aluminum) between the workpiece and the moveable vise jaw horizontally. Tighten workpiece in vise. 4) Repeat all procedures from Side #1. 5) Turn machine off. Remove and clean workpiece. Deburr newly-formed edges. Side #3 1) Clean vise and parallels as before. 1) Place deburred workpiece in vise with Side #1 against fixed jaw of vise and Side #2 on one parallel. Use the pin again between the workpiece and the moveable vise jaw. 2) Partially tighten vise. With soft-faced, or dead-blow, hammer, tap workpiece down until both sides make positive contact on one parallel and tighten some more. Repeat and finish tightening. 2) Repeat all procedures from Side #2. 3) Measure the workpiece with a dial caliper. Continue to machine to rough size for width of part (2.430”). Make adjustments with knee crank (Z-axis). Do not take cuts over .030” when workpiece is clamped in vise against pin. 4) Turn machine off. Remove and clean workpiece. Deburr newly-formed edges. Side #4 3) Clean vise and parallels as before. 4) Place deburred workpiece in vise with Side #1 on two parallels and Sides #2 and #3 clamped between jaws. The pin is no longer necessary. Tighten vise as before and tap down workpiece until both sides make positive contact on both parallels.
Recommended publications
  • Distal Radius System 2.5
    PRODUCT INFORMATION Distal Radius System 2.5 APTUS® Wrist 2 | Distal Radius System 2.5 Contents 3 A New Generation of Radius Plates 4 One System for Primary and Secondary Reconstruction 6 ADAPTIVE II Distal Radius Plates 8 FPL Plates 10 Hook Plates 11 Lunate Facet Plates 12 Rim Plates 13 Fracture Plates 14 Correction Plates 15 Volar Frame Plates 16 Extra-Articular Plates 17 Small Fragment Plates 18 Dorsal Frame Plates 19 XL Plates 20 Distal Ulna Plates 21 Fracture Treatment Concept 22 Technology, Biomechanics, Screw Features 24 Precisely Guided Screw Placement 25 Instrument for Reconstruction of the Volar Tilt 26 Storage 27 Overview Screw Trajectories 29 Ordering Information 47 Bibliography For further information regarding the APTUS product line visit: www.medartis.com Medartis, APTUS, MODUS, TriLock, HexaDrive and SpeedTip are registered trademarks of Medartis AG / Medartis Holding AG, 4057 Basel, Switzerland www.medartis.com Distal Radius System 2.5 | 3 A New Generation of Radius Plates Why is a new generation of radius plates needed? Distal radius fractures are the most common fractures of the stable plate systems have enabled open reduction and inter- upper extremities. The knowledge of these fractures has grown nal fixation to become an established treatment method for enormously over the last years. Treatment concepts have like- intra- and extra-articular distal radius fractures. These sys- wise been refined. It is now generally accepted that the best tems have enabled even severe extension fractures with dor- possible anatomical reconstruction of the radiocarpal joint sal defect zones to be precisely repositioned and treated with (RCJ) and distal radioulnar joint (DRUJ) to produce a func- osteosynthesis via volar access without the need for additional tional outcome is a requirement.
    [Show full text]
  • 527 White Rose Lane Renovation
    6 5 4 3 2 1 STANDARD ABBREVIATIONS SYMBOLOGY LEGEND 527 WHITE ROSE LANE RENOVATION & AND MTL METAL 1 @ AT FCU FAN COIL UNIT ADDM ADDENDUM FD FLOOR DRAIN NA NOT APPLICABLE 1 2 A7 -01 3 ELEVATION REFERENCE ADJ ADJUSTABLE FDN FOUNDATION NIC NOT IN CONTRACT A2 -01 AFF ABOVE FINISHED FLOOR FE FIRE EXTINGUISHER NO NUMBER AGG AGGREGATE FEC FIRE EXTINGUISHER CABINET NOM NOMINAL 4 2060 Craigshire Road BUILDING CODE INFORMATION GENERAL NOTES AHU AIR HANDLING UNIT FEP FINISH END PANEL NTS NOT TO SCALE EXTERIOR INTERIOR Saint Louis, MO 63146 ALT ALTERNATE FF&E FURNITURE, FIXTURE & EQUIPMENT T. 314.241.8188 PROJECT SUMMARY: 1. THE CONSTRUCTION DOCUMENTS HAVE BEEN CAREFULLY PREPARED BUT MAY NOT DEPICT ALUM ALUMINUM FFE FINISH FLOOR ELEVATION OC ON CENTER SIM F. 314.241.0125 PROJECT INCLUDES THE RENOVATION OF AN EXISTING SINGLE FAMILY EVERY CONDITION TO BE ENCOUNTERED. IT IS THEREFORE THE GENERAL CONTRACTOR & APPROX APPROXIMATE(LY) FG FIBERGLASS OD OUTSIDE DIAMETER ______1 BUILDING SECTION REFERENCE D RESIDENTIAL DWELLING, NEW CONSTRUCTION OF A TWO CAR GARAGE SUBCONTRACTORS RESPONSIBILITY TO FIELD VERIFY ALL CONDITIONS OF THE AFFECTED ARCH ARCHITECT FHCSK FLAT HEAD COUNTERSUNK OFF OFFICE A101 www.kai-db.com TO THE REAR OF THE EXISTING STRUCTURE, AND A COVERED WORK PRIOR TO SUBMITTING A BID. IF CONDITIONS DIFFER OR ADDITIONAL WORK IS REQUIRED ASPH ASPHALT FIN FINISH OH OPPOSITE HAND Missouri State Certificate of Authority #1234567 CONDITIONED CORRIDOR TO CONNECT THE TWO. BEYOND THAT STATED IN THE CONSTRUCTION DOCUMENTS IT IS THE CONTRACTORS AUTO AUTOMATIC FIXT FIXTURE OPNG OPENING SIM RESPONSIBILITY TO BRING SUCH MATTERS TO THE ATTENTION OF THE ARCHITECT IN A WALL SECTION REFERENCE APPLICABLE ST.
    [Show full text]
  • VARIABLE ANGLE LOCKING HAND SYSTEM for Fragment-Specific Fracture Fixation with Variable Angle Locking and Locking Technology
    VARIABLE ANGLE LOCKING HAND SYSTEM For fragment-specific fracture fixation with variable angle locking and locking technology SURGICAL TECHNIQUE TABLE OF CONTENTS INTRODUCTION Variable Angle Locking Hand System Overview 2 AO Principles 5 Indications 6 Featured Plates & Technique Highlights 7 Screws in the System 18 Featured Instruments 20 SURGICAL TECHNIQUE Preoperative Planning and Reduction 27 Lag Screw Insertion (Optional) 29 Prepare and Insert Plate 37 Insert Screw 50 Implant Removal 51 PRODUCT INFORMATION Implants 54 Instruments 63 Graphic Cases 70 Set Lists 77 Image intensifier control Variable Angle Locking Hand System Surgical Technique DePuy Synthes Companies VARIABLE ANGLE LOCKING HAND SYSTEM OVERVIEW The DePuy Synthes Variable Angle Locking Hand System consists of plates that are anatomic, procedure-specific, and available in both stainless steel and titanium. The Variable Angle Locking Hand System offers instrumentation to aid in: x fracture reduction x provisional fixation x plate adaptation x construct creation Designed for the Surgeon and Patient A dedicated, global surgeon team was integral to the design of this system through extensive consultation and participation in multiple design labs. Surgeon interviews, design and development meetings, and collaboration with key opinion leaders determined the clinical components necessary for the DePuy Synthes Variable Angle Locking Hand System. DePuy Synthes Companies are dedicated to improving patient care. System Snapshot x Extensive system of anatomically precontoured plates x First to the market with 1.3 mm locking screws for hand plating1 x Forceps that aid in fracture reduction and lag screw application x Forceps that aid in plate fixation x Self-retaining screwdrivers x Plates available in 316L stainless steel and titanium x Color-coded instruments 1DePuy Synthes Companies market analysis of leading orthopaedic companies, conducted May 2015.
    [Show full text]
  • Milling Fixtures Principles of Their Design and Examples from Practice Third Revised Edition
    UC-NRLF 25 CENTS B 3 Dlfi 742 MILLING FIXTURES PRINCIPLES OF THEIR DESIGN AND EXAMPLES FROM PRACTICE THIRD REVISED EDITION MACHINERY'S REFERENCE SERIES NO. 4 PUBLISHED BY MACHINERY, NEW YORK MACHINERY'S REFERENCE SERIES EACH NUMBER IS ONE UNIT IN A COMPLETE LIBRARY OF MACHINE DESIGN AND SHOP PRACTICE REVISED AND REPUBLJSHED FROM MACHINERY NUMBER 4 MILLING FIXTURES THIRD REVISED EDITION CONTENTS Elementary Principles of Milling Fixtures, by E. R. MARKHAM - 3 Examples of Milling Fixtures 26 Copyright, 1912, The Industrial Press, Publishers of MACHINERY 49-55 Lafayette Street, New York City X CHAPTER I ELEMENTARY PRINCIPLES OP MILLING MACHINE FIXTURES* The principal consideration, when designing fixtures that are to be fastened solidly to the table of a milling machine, should be to have the fixture firm enough to admit working the machine and cutter to their limit of endurance. In fact, the fixture should be stronger than the machine itself, and able to resist any possible strain that the cutter can exert. While fixtures should be strong, the movable parts should be so made as to be easily manipulated. All bearing and locat- ing points should be accessible to facilitate the removal of chips and dirt. The action of the clamping devices should be rapid, so that no time is lost in manipulating them. The Milling Machine Vise-False Vise Jaws The first fixture to consider is the milling machine vise, which has a stationary and a movable jaw, against which are placed removable jaws, held in place by means of screws. The stationary-removable jaw generally has connected with it any shelf, pins, or means for locating the pieces to be machined.
    [Show full text]
  • Technical Specifications Part 1 Civil, Structural And
    Civil, Structural & Architectural Specifications ANNEX VIII TECHNICAL SPECIFICATIONS PART 1 CIVIL, STRUCTURAL AND ARCHITECTURAL Page 1 of 234 Civil, Structural & Architectural Specifications ANNEX VIII TABLE OF CONTENTS CHAPTER CHAPTER ONE - SITE PREPARATION & DEMOLITION General Building Demolition CHAPTER THREE - CONCRETE WORKS Cast In Place Concrete Concrete Topping (Decorative Stamped Concrete) CHAPTER FOUR - MASONRY Unit Masonry Exterior Stonework CHAPTER FIVE - METAL WORK Metal Fabrications Round Handrail Diameter 40 mm Plexi Shed CHAPTER SIX - WOODWORK Joinery CHAPTER SEVEN - THERMAL AND MOISTURE PROTECTION Sheet Waterproofing Membrane Roofing Tiles Roofing Metal Roofing Roof Drainage Roof Accessories Flashing And Sheet Metal Joint Sealers (Expansion Joint) CHAPTER EIGHT - DOORS AND WINDOWS Metal Door Frames Wood Doors Aluminum Doors And Windows Glass & Glazing Door Hardware (Ironmongery) CHAPTER NINE - FINISHES Lath And Plaster Floor and Wall Cladding Suspended Ceilings Non-Structural Metal Framing Gypsum Board Interior Stonework Painting CHAPTER TEN - SPECIALTIES Toilet Accessories Epoxy Resin Work Anti-Shatter Window Film Access Control CHAPTER ELEVEN - DRINKING WATER Page 2 of 234 Civil, Structural & Architectural Specifications ANNEX VIII Lebanese Standard Page 3 of 234 Civil, Structural & Architectural Specifications ANNEX VIII CHAPTER ONE SITE PREPARATION & DEMOLITION Page 4 of 234 Civil, Structural & Architectural Specifications ANNEX VIII CHAPTER ONE SITE PREPARATION & DEMOLITION PART 1 - GENERAL SCOPE OF WORK The work comprises of the rehabilitation of the Building. SITE PROTECTION The contractor should take all measures to protect the site and to protect the users during the rehabilitation period as per the Engineer instructions. The contractor should not allow or add any load to the existing body to avoid any risk in construction works.
    [Show full text]
  • Hand-Forging and Wrought-Iron Ornamental Work
    This is a digital copy of a book that was preserved for generations on library shelves before it was carefully scanned by Google as part of a project to make the world’s books discoverable online. It has survived long enough for the copyright to expire and the book to enter the public domain. A public domain book is one that was never subject to copyright or whose legal copyright term has expired. Whether a book is in the public domain may vary country to country. Public domain books are our gateways to the past, representing a wealth of history, culture and knowledge that’s often difficult to discover. Marks, notations and other marginalia present in the original volume will appear in this file - a reminder of this book’s long journey from the publisher to a library and finally to you. Usage guidelines Google is proud to partner with libraries to digitize public domain materials and make them widely accessible. Public domain books belong to the public and we are merely their custodians. Nevertheless, this work is expensive, so in order to keep providing this resource, we have taken steps to prevent abuse by commercial parties, including placing technical restrictions on automated querying. We also ask that you: + Make non-commercial use of the files We designed Google Book Search for use by individuals, and we request that you use these files for personal, non-commercial purposes. + Refrain from automated querying Do not send automated queries of any sort to Google’s system: If you are conducting research on machine translation, optical character recognition or other areas where access to a large amount of text is helpful, please contact us.
    [Show full text]
  • Single-Angle Compression Members Welded by One Leg to Gusset Plates
    SINGLE-ANGLE COMPRESSION MEMBERS WELDED BY ONE LEG TO GUSSET PLATES Sherief Sharl Shukry Sakla, M.A.Sc., P.Eng. A Dissertation Submitted to the Faculty of Graduate Studies and Research through the Department of Civil and Environmental Engineering in Partial Fulfilment of the Requirements for the Degree of Doctor of Philosophy at the University of Windsor Windsor, Ontario, Canada 1997 National Library Bibliothbque nationale I*m of Canada du Canada Acquisitions and Acquisitions et Bibliographic Services services bibliographiques 395 Wellington Street 395. rue Wellington OtrawaON K1AON4 OttawaOfU K1AON4 Canada Canada The author has granted a non- L'auteur a accorde une licence non exclusive licence allowing the exclusive permettant a la National Library of Canada to Bibliotheque nationale du Canada de reproduce, loan, distribute or sell reproduire, preter, distribuer ou copies of this thesis in microform, vendre des copies de cette these sous paper or electronic formats. la forme de microfiche/film, de reproduction sur papier ou sur format electronique. The author retains ownership of the L'auteur conserve la propriete du copyright in this thesis. Neither the droit d'auteur qui protege cette these. thesis nor substantial extracts fiom it Ni la these ni des ehtssubstantiels may be printed or otherwise de celle-ci ne doivent Btre imprimes reproduced without the author's ou autrernent reproduits sans son permission. aut orisation. G 1997 Sherief S. S. Sakla All Rights Reserved I hereby declare that I am the sole author of this document. I authorize the University of Windsor to lend this document to other institutions or individuals for the purpose of scholarly research.
    [Show full text]
  • Manufacturing Glossary
    MANUFACTURING GLOSSARY Aging – A change in the properties of certain metals and alloys that occurs at ambient or moderately elevated temperatures after a hot-working operation or a heat-treatment (quench aging in ferrous alloys, natural or artificial aging in ferrous and nonferrous alloys) or after a cold-working operation (strain aging). The change in properties is often, but not always, due to a phase change (precipitation), but never involves a change in chemical composition of the metal or alloy. Abrasive – Garnet, emery, carborundum, aluminum oxide, silicon carbide, diamond, cubic boron nitride, or other material in various grit sizes used for grinding, lapping, polishing, honing, pressure blasting, and other operations. Each abrasive particle acts like a tiny, single-point tool that cuts a small chip; with hundreds of thousands of points doing so, high metal-removal rates are possible while providing a good finish. Abrasive Band – Diamond- or other abrasive-coated endless band fitted to a special band machine for machining hard-to-cut materials. Abrasive Belt – Abrasive-coated belt used for production finishing, deburring, and similar functions.See coated abrasive. Abrasive Cutoff Disc – Blade-like disc with abrasive particles that parts stock in a slicing motion. Abrasive Cutoff Machine, Saw – Machine that uses blade-like discs impregnated with abrasive particles to cut/part stock. See saw, sawing machine. Abrasive Flow Machining – Finishing operation for holes, inaccessible areas, or restricted passages. Done by clamping the part in a fixture, then extruding semisolid abrasive media through the passage. Often, multiple parts are loaded into a single fixture and finished simultaneously. Abrasive Machining – Various grinding, honing, lapping, and polishing operations that utilize abrasive particles to impart new shapes, improve finishes, and part stock by removing metal or other material.See grinding.
    [Show full text]
  • Piranha Ironworkers
    High Quality Genuine Piranha Tooling Piranha Ironworkers Capacities & Specifications Single Operator Ironworkers Make your Piranha Ironworker even more productive and flexible! Rated on Mild Steel (60,000) PSI Tensile Strength P-50, P-65, P-90, P-110 and P-140 All machines subject to changes in specification High Quality Tooling Piranha ironworkers give metal fabricators outstanding quality and innovative features. Every Piranha provides • Genuine Piranha tooling is formulated to extend your tooling life. P-50 P-65 P-90 P-110 P-140 PII-88 PII-140 SEP-120 1524 quality work, savings in set-up time, adaptability and P-65 • Each tool is laser-engraved for easy identification. versatility through a wide range of tooling, and factory Throat Depth 5" 8" 10" 12" 12" 9" 20.5" 21.5" 24" P-50 • Tuffskin tooling for extended tool life. Piranha Ironworkers engineering and support. Open Height 11-1/2" 13-1/2" 15" 15-1/2" 15-1/2" 14" 14" 12-1/4" 5-3/8" • Oversized tooling for all of your larger punching needs. Available Attachments for P-50: A, B, C, D, F, H, I, J, K Closed Height • Tooling is packed with a protective coating and then shrink-wrapped 7-3/4" 9-1/4" 10-1/8" 10-1/4" 10-1/4" 7-3/4" 7-3/4" 10-1/4" 3-3/8" Single Operator, Dual Operator, and Single End Punch Presses For P-65, P-90, P-110 and P-140: A, B, C, D, E, F, G, H, I, J, K to cardboard.
    [Show full text]
  • Using a Myford Keats Angle Plate
    Using a Myford Keats Angle Plate Myford Keats Angle Plate A Keats angle plate is ideal for mounting large items and unevenly shaped castings onto the lathe faceplate for machining. Whilst most available Keats Angle Plates simply have small flanges to attach the unit to the faceplate, the Myford Keats Angle Plate features a full 360o flange for far greater rigidity. An additional advantage of this “full face” flange is that the unit is more balanced and it is far less likely that inconvenient stacks of balance weights will be needed to balance the faceplate. The angle plate is available in two sizes, intended for the 7” and 9” Myford faceplates respectively. The plate illustrated here is the 7” version and the rear flange is 135 mm (5¼”) diameter. The moveable jaw may be reversed to accommodate items of smaller diameter as illustrated in Photo.2 and a through hole is provided in the rear flange to accommodate longer items which project into the headstock mandrel bore. Photo.2 The Angle Plate Set Up For Smaller Photo.3 A Through Hole Facilitates Longer Diameter Items. Items Using The Myford Keats Angle Plate The most usual way to use the Keats Angle Plate is by attaching it to the faceplate of the lathe, although it is a most adaptable accessory and may also be used in a variety of other ways. Photo. 4 shows the angle plate bolted to the faceplate of a customers Myford Super 7 B where it is to be used to turn a bush from the 7 end of a 1 /8” (68.8mm) round bar.
    [Show full text]
  • Power Plant Millwright Fitter K Attendant
    QUALIFICATIONS PACK - OCCUPATIONAL STANDARDS FOR POWER SECTOR Contents 1. Introduction and Contacts..….………………..….1 2. Qualifications Pack……….…….........................2 3. OS Units……………………..…….….......................2 4. Glossary of Key Terms ……………………………….3 5. Annexure: Nomenclature for QP & OS........39 OS describe what individuals need to do, know and understand in Introduction order to carry out a particular job Qualifications Pack- Power Plant Millwright Fitter role or function k Attendant OS are SECTOR: POWER performance standards that SUB-SECTOR: Generation individuals must OCCUPATION: Plant & Equipment Maintenance achieve when carrying out REFERENCE ID: PSC / Q 0301 functions in the workplace, ALIGNED TO: NCO-2004/7233.38 together with Power Plant Millwright Fitters also known as Maintenance Fitters are responsible specifications of for dismantling, inspecting, repairing, assembling, installing, aligning, commissioning of the underpinning power plant machinery and equipment. knowledge and understanding Brief Job Description: The incumbent works on power plant machinery and mechanical equipment and components. This equipment may include turbines and internal combustion engines, power transmission assemblies, basic pneumatic systems, basic hydraulic systems, pumps, compressors,fans, fuel handling system, lubrication, Power Sector Skill cooling and exhaust systems, etc. Some components worked on include bearings, Council valves, drives. 2nd Floor, CBIP Building, Personal Attributes: Physically and mentally able to safely perform essential Malcha Marg, functions of the job. This will also include differently abled people who can perform the Chanakyapuri, New job with or without reasonable accommodations (modified practices.) The candidate Delhi - should be able to climb ladders, scaffolds, poles and towers of various heights. Also able to crawl and work in confined spaces such as attics, manholes and crawlspaces.The E-mail: [email protected] candidate should be able to read, hear and understand instructions and warnings.
    [Show full text]
  • The Datum Reference Frame1 Application of Datums Datums and Datum Reference Frames Are Considered to Be Absolutely Perfect, Which Makes Them Imaginary
    856 SALT LAKE COURT SAN JOSE, CA 95133 (408) 251–5329 The Datum Reference Frame1 Application of Datums Datums and datum reference frames are considered to be absolutely perfect, which makes them imaginary. Measurements cannot be made from theoretical surfaces. Therefore, datums are assumed to exist in and be simulated by processing equipment such as surface plates, gages, machine tables and vises. Processing equipment is not perfect, but is made sufficiently accurately to simulate datums. The three mutually perpendicular planes of a datum reference frame provide origin and direction for measurements from simulated datums to features. Immobilization of a Part Figure 4-1 The three mutually perpendicular intersecting datum planes of a simulated datum reference frame. 1Cogorno, Gene R., Geometric Dimensioning and Tolerancing for Mechanical Design, Second Edition, McGraw-Hill, New York, 2011, p. 50. Technical Training Consultants (408) 251-5329 http://www.ttc-cogorno.com Parts are thought to have six degrees of freedom, three degrees of translational freedom and three degrees of rotational freedom. A part can move back and forth in the X direction, in and out in the Y direction, and up and down in the Z direction, and rotate around the X-axis, around the Y-axis, and around the Z-axis as shown in Figure 4-1. A part is oriented and immobilized relative to the three mutually perpendicular intersecting datum planes of the datum reference frame in a selected order of precedence as shown in Figure 4-2. In order to properly place an imperfect, rectangular part in a simulated datum reference frame, the primary datum feature sits flat on one of the planes with a minimum of three points of contact that are not in a straight line.
    [Show full text]