An Investigation on the Optimum Aging Condition for HFQ-Processed
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126 Metal Products
Lake Tuggeranong College LEARN – THRIVE - CONNECT Metal Products A/M Working with metal has fascinated people for centuries. Metal forming processes have advanced significantly in recent times and have enabled the creation of objects which have changed the world forever. These processes are now able to be experienced by students through the development of metal fabrication projects which provide an understanding of metal properties and construction techniques. The considerable time devoted to the practical skills in this course makes it an ideal choice for students who are looking for a unique practical learning environment. Rationale Why would you do this course? Working with metal is an enjoyable activity which more students need to experience! Being able to apply metal fabricating processes to create projects with a student design input is a major emphasis in the course. The range of fundamental skills employed in the metal fabrication industry readily engage students in their course work. There is a current skills shortage in the metal trade areas as evidenced by the inclusion of Metal Fabricator and Welder in the National Skills Needs list. There is a federal government push for apprenticeships using the skills learnt during this course. Beyond the classroom, this subject offers you: • Pathways to metal trades: boiler maker/metal fabricator • Skills that are interlinked between other trades: construction, plumber, electrician • Basic handyman skills Learner dispositions What type of person usually studies this course? Learners who would study this course typically achieve a satisfaction from being able to create practical objects using techniques such as welding, machining, plasma cutting, sheet metal forming and more. -
Updated Course Guide Jan 2017.Pdf
1 Wilmot Union High School Mission Statement As a professional learning community, Wilmot Union High School's core purpose is to ensure our students are college, career, and civic ready by fostering a culture of life-long learning. District Vision As a learning community and through community involvement, Wilmot Union High School has developed a clear sense of who we want to become through a process where district stakeholders: students, staff, parents, community members, business partners and Board of Education members came together and identified the key characteristics and values we want to exemplify. These characteristics and values were aligned under five pillars to further define the key areas of focus for our learning community. I. Safe and Supportive Learning Environment II. Equity and Access for All Students III. Community Partnerships IV. Collaborative Culture for Learning V. Curriculum, Instruction and Assessment It is through these five pillars and their guiding statements that WUHS and our stakeholders will empower one another to create and fulfill the goals and commitments that will bring our vision to fruition. We invite every stakeholder of the WUHS learning community to enter in to this process of adopting the defined values to fulfill our vision of an exemplary school. 2 Wilmot Union High School P.O. Box 8 11112 – 308th Avenue Wilmot, WI 53192 High School Administration (262) 862-2351 John LaFleur, Ph.D., Principal [email protected] Tom Blair, Associate Principal [email protected] Luke Braden, Associate -
Hand-Forging and Wrought-Iron Ornamental Work
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Punching Tools
TruServices Punching Tools Order easily – with the correct specifica- tions for the right tool. Have you thought of everything? Machine type Machine number Tool type Dimensions or drawings in a conventional CAD format (e.g. DXF) Sheet thickness Material Quantity Desired delivery date Important ordering specifications ! Please observe the "Important ordering specifications" on each product page as well. Order your punching tools securely and conveniently 24 hours a day, 7 days a week in our E-Shop at: www.trumpf.com/mytrumpf Alternatively, practical inquiry and order forms are available to you in the chapter "Order forms". TRUMPF Werkzeugmaschinen GmbH + Co. KG International Sales Punching Tools Hermann-Dreher-Strasse 20 70839 Gerlingen Germany E-mail: [email protected] Homepage: www.trumpf.com Content Order easily – with the correct specifica- General information tions for the right tool. TRUMPF System All-round Service Industry 4.0 MyTRUMPF 4 Have you thought of everything? Machine type Punching Machine number Classic System MultiTool Tool type Cluster tools MultiUse Dimensions or drawings in a conventional CAD format (e.g. DXF) 12 Sheet thickness Material Cutting Quantity Slitting tool Film slitting tool Desired delivery date MultiShear 44 Important ordering specifications ! Please observe the "Important ordering specifications" on each product page as well. Forming Countersink tool Thread forming tool Extrusion tool Cup tool 58 Marking Order your punching tools securely and conveniently 24 hours a day, 7 days a week in our E-Shop at: Center punch tool Marking tool Engraving tool Embossing tool www.trumpf.com/mytrumpf 100 Alternatively, practical inquiry and order forms are available to you in the chapter "Order forms". -
Boilermaking Manual. INSTITUTION British Columbia Dept
DOCUMENT RESUME ED 246 301 CE 039 364 TITLE Boilermaking Manual. INSTITUTION British Columbia Dept. of Education, Victoria. REPORT NO ISBN-0-7718-8254-8. PUB DATE [82] NOTE 381p.; Developed in cooperation with the 1pprenticeship Training Programs Branch, Ministry of Labour. Photographs may not reproduce well. AVAILABLE FROMPublication Services Branch, Ministry of Education, 878 Viewfield Road, Victoria, BC V9A 4V1 ($10.00). PUB TYPE Guides Classroom Use - Materials (For Learner) (OW EARS PRICE MFOI Plus Postage. PC Not Available from EARS. DESCRIPTORS Apprenticeships; Blue Collar Occupations; Blueprints; *Construction (Process); Construction Materials; Drafting; Foreign Countries; Hand Tools; Industrial Personnel; *Industrial Training; Inplant Programs; Machine Tools; Mathematical Applications; *Mechanical Skills; Metal Industry; Metals; Metal Working; *On the Job Training; Postsecondary Education; Power Technology; Quality Control; Safety; *Sheet Metal Work; Skilled Occupations; Skilled Workers; Trade and Industrial Education; Trainees; Welding IDENTIFIERS *Boilermakers; *Boilers; British Columbia ABSTRACT This manual is intended (I) to provide an information resource to supplement the formal training program for boilermaker apprentices; (2) to assist the journeyworker to build on present knowledge to increase expertise and qualify for formal accreditation in the boilermaking trade; and (3) to serve as an on-the-job reference with sound, up-to-date guidelines for all aspects of the trade. The manual is organized into 13 chapters that cover the following topics: safety; boilermaker tools; mathematics; material, blueprint reading and sketching; layout; boilershop fabrication; rigging and erection; welding; quality control and inspection; boilers; dust collection systems; tanks and stacks; and hydro-electric power development. Each chapter contains an introduction and information about the topic, illustrated with charts, line drawings, and photographs. -
Magnesium Casting Technology for Structural Applications
Available online at www.sciencedirect.com Journal of Magnesium and Alloys 1 (2013) 2e22 www.elsevier.com/journals/journal-of-magnesium-and-alloys/2213-9567 Full length article Magnesium casting technology for structural applications Alan A. Luo a,b,* a Department of Materials Science and Engineering, The Ohio State University, Columbus, OH, USA b Department of Integrated Systems Engineering, The Ohio State University, Columbus, OH, USA Abstract This paper summarizes the melting and casting processes for magnesium alloys. It also reviews the historical development of magnesium castings and their structural uses in the western world since 1921 when Dow began producing magnesium pistons. Magnesium casting technology was well developed during and after World War II, both in gravity sand and permanent mold casting as well as high-pressure die casting, for aerospace, defense and automotive applications. In the last 20 years, most of the development has been focused on thin-wall die casting ap- plications in the automotive industry, taking advantages of the excellent castability of modern magnesium alloys. Recently, the continued expansion of magnesium casting applications into automotive, defense, aerospace, electronics and power tools has led to the diversification of casting processes into vacuum die casting, low-pressure die casting, squeeze casting, lost foam casting, ablation casting as well as semi-solid casting. This paper will also review the historical, current and potential structural use of magnesium with a focus on automotive applications. The technical challenges of magnesium structural applications are also discussed. Increasing worldwide energy demand, environment protection and government regulations will stimulate more applications of lightweight magnesium castings in the next few decades. -
Design of Forming Processes: Bulk Forming
1 Design of Forming Processes: Bulk Forming Chester J. Van Tyne Colorado School of Mines, Golden, Colorado, U.S.A. I. BULK DEFORMATION atures relative to the melting point of the metal. Hot working occurs at temperatures above tJllerecrystalliza- Bulk defonnation is a metal-fonning process where the tion temperature of the metal. There is a third temper- defonnation is three-dimensional in nature. The pri- ature range, warm working, which is being critically mary use of the tenn bulk deformation is to distinguish it examined due to energy savings and is, in some cases, from sheet-fonning processes. In sheet-forming opera- used by industries. tions, the defonnation stressesare usually in the plane of the sheet metal, whereas in bulk defonnation, the 1. Cold Working Temperatures defonnation stresses possess components in all three Cold working usually refers to metal deformation that is coordinate directions. Bulk defonnation includes metal carried out at room temperature. Th,~ phenomenon working processes such as forging, extrusion, rolling, associated with cold work occurs wht:n the metal is and drawing. deformed at temperatures that are about 30% or less of its melting temperature on an absolute temperature scale. During cold work, the metal ,~xperiences an II. CLASSIFICATION OF DEFORMATION increased number of dislocations and elltanglement of PROCESSES these dislocations, causing strain hardening. With strain hardening, the strength of the metal increases with The classification of deformation processescan be done deformation. To recrystallize the metal, ;i thermal treat- in one of several ways. The more common classification ment, called an anneal, is often needed. During anneal- schemes are based on temperature, flow behavior, and ing, the strength of the metal can be drastically reduced stressstate. -
Introduction to Metal Forming Operations
Introduction to Metal Forming Operations IME 340/240 Classification of Forming Processes • There are a number of ways to divide up forming processes – Hot working, warm working, cold working – Bulk forming, sheet metal forming – Primary and component producing processes – Steady and non-steady processes – Continuous and incremental forming processes Classification of Forming Processes • Cold working – Temperature < 0.3 * melting point in deg. K – In practice for most engineering metal this means room temperature – Work hardening is dominant • Hot working – Above the recrystalization temperature – Temperature > 0.5 (or 0.6) * melting point in deg. K – Strain rate sensitivity more important • Warm working – Temperature between 0.3 and 0.5 of melting point – Flow stresses somewhat less than cold working Classification of Forming Processes • Sheet metal forming – Input material in sheet form – Thickness changes very small – Stress systems largely tensile • Bulk forming – Input material in the form of bars, billets, etc. – Thickness of material usually substantially reduced – Stress systems largely compressive Classification of Forming Processes • Primary forming processes – Processes predominantly for producing materials for further processing – Examples are rolling, drawing, extrusion, etc. • Component producing processes – Processes for producing component parts – Input materials produced by primary processes – Examples are forging, deep drawing, stretch forming, etc. Classification of Forming Processes • Steady state forming processes – -
An Investigation of Bonding Mechanism in Metal Cladding
AN INVESTIGATION OF BONDING MECHANISM IN METAL CLADDING BY WARM ROLLING A Dissertation by WEI YANG Submitted to the Office of Graduate Studies of Texas A&M University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY December 2011 Major Subject: Mechanical Engineering An Investigation of Bonding Mechanism in Metal Cladding by Warm Rolling Copyright 2011 Wei Yang AN INVESTIGATION OF BONDING MECHANISM IN METAL CLADDING BY WARM ROLLING A Dissertation by WEI YANG Submitted to the Office of Graduate Studies of Texas A&M University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Approved by: Chair of Committee, Jyhwen Wang Committee Members, Amine Benzerga Karl Ted Hartwig Ibrahim Karaman Head of Department, Jerald Caton December 2011 Major Subject: Mechanical Engineering iii ABSTRACT An Investigation of Bonding Mechanism in Metal Cladding by Warm Rolling. (December 2011) Wei Yang, B.S., Harbin Institute of Technology; M.S., Harbin Institute of Technology Chair of Advisory Committee: Dr. Jyhwen Wang Clad metals are extensively used for their multi-functionality and their optimal combination of quality and cost. Roll bonding is an effective and economic processing approach to making clad metals. This dissertation presents an experimental investigation of the roll cladding process as well as thermo-mechanical modeling of mechanism for roll bonding of clad metals. The objectives of this research are to investigate the bonding mechanism of dissimilar metals in a warm rolling process and to advance the knowledge of the roll cladding process. To accomplish the objectives, aluminum 1100 sheet (Al 1100) and stainless steel 304 sheet (SST 304) are bonded by warm rolling under controlled conditions. -
Improvement of Punch and Die Life and Part Quality in Blanking of Miniature Parts
Improvement of Punch and Die Life and Part Quality in Blanking of Miniature Parts DISSERTATION Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University By Soumya Subramonian Graduate Program in Mechanical Engineering The Ohio State University 2013 Dissertation Committee: Dr.Taylan Altan, Advisor Dr.Blaine Lilly, Advisor Dr.Gary L.Kinzel Dr.Jerald Brevick Abstract Blanking or piercing is one of the most commonly used sheet metal manufacturing processes in the industry. Having a good understanding of the fundamentals and science behind this high deformation shearing process can help to improve the tool life and blanked edge quality in various ways. Finite Element Modeling of the blanking process along with experimental testing is used in this study to study the influence of various process parameters on punch and die life and blanked edge quality. In high volume blanking and blanking of high strength materials, improving the tool life can save not only tool material but also change over time which can take up to a few hours for every change over. The interaction between punch, stripper plate and sheet material is first studied experimentally since a fundamental understanding of the behavior of these components at different blanking speeds is very essential to design robust tooling for high speeds. A methodology is developed using the experimentally obtained blanking load and FEM of blanking to obtain flow stress data of the sheet material at high strains and strain rates. This flow stress data is used to investigate the effects of various process parameters on tool stress and blanked edge quality. -
PDH Course M381
PDHonline Course M 497 (6 PDH) _______________________________________________________________________________________ Conventional Machining Technology Fundamentals Instructor: Jurandir Primo, PE 2013 PDH Online | PDH Center 5272 Meadow Estates Drive Fairfax, VA 22030-6658 Phone & Fax: 703-988-0088 www.PDHonline.org www.PDHcenter.com An Approved Continuing Education Provider www.PDHcenter.com PDH Course M 497 www.PDHonline.org CONVENTIONAL MACHINING TECHNOLOGY – FUNDAMENTALS Introduction Shaping Machines Lathes Slotting Machines - Metalworking lathes - Planing, shaping and slotting calculations - Classification of lathes - Turning operations Boring Machines - Semiautomatic and automatic lathes - Types of boring machines - Accessories - Boring types - Live centers and dead centers - Boring calculations - Rests and micrometer supports - Lathe cutting tools Hobbing & Gear Shaping Machines - Lathe calculations - Common gear generation types - Graduate micrometer and measurements - Details of involute gearing - Tools and inserts - Proper meshing and contact ratio - Common holders with inserts - Gear Shaping Machines - Goose-neck holders with inserts Broaching Machines Drilling Machines - Horizontal broaching machines - Classification of drilling machines - Vertical broaching machines - Application of drilling machines - Broaching principles - Types of drills - Broaching configuration - Drill sizes and geometry - Materials of broaches - Drill point angles - Geometry of broaching teeth - Drill holding & clamping of workpieces - Broaching operations -
Hammering; Pressing Metal; Riveting; Forge Furnaces
B21J CPC COOPERATIVE PATENT CLASSIFICATION B PERFORMING OPERATIONS; TRANSPORTING (NOTES omitted) SHAPING B21 MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL (NOTES omitted) B21J FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES (rolling of metal B21B; making particular products by forging or pressing B21K; cladding or plating B23K; finishing surfaces by hammering B23P 9/04; compacting surfaces by blasting with particulate material B24C 1/10; general features of presses, presses for consolidating scrap B30B; furnaces in general F27) WARNING In this subclass non-limiting references (in the sense of paragraph 39 of the Guide to the IPC) may still be displayed in the scheme. 1/00 Preparing metal stock {or similar ancillary 5/068 . {Shaving, skiving or scarifying for forming lifted operations prior, during or post forging, e.g. portions, e.g. slices or barbs, on the surface of the heating or cooling (pretreatment for rolling material} B21B 1/02, B21B 15/0035)} 5/08 . Upsetting 1/003 . {Selecting material} 5/10 . Piercing billets (in combination with extrusion 1/006 . {Amorphous metal} B21C 23/00) 1/02 . Preliminary treatment of metal stock without 5/12 . Forming profiles on internal or external surfaces particular shaping, e.g. salvaging segregated zones, (making screw-thread by forging, pressing, or forging or pressing in the rough (modifying the hammering B21K) physical properties by deformation C21D 7/00, C22F 1/00) 7/00 Hammers; Forging machines with hammers or die jaws acting by impact (hand hammers B25D; 1/025 . {affecting grain orientation} electrical features in section H) 1/04 . Shaping in the rough solely by forging or pressing 7/02 .