United States Patent (19) (11) 4,172,813 Feinstein Et Al
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United States Patent (19) (11) 4,172,813 Feinstein et al. (45) Oct. 30, 1979 (54) PROCESS FOR SELECTIVELY (56) References Cited HYDRODEALKYLATING/TRANSALKYLAT. U.S. PATENT DOCUMENTS ING HEAVY REFORMATE 3,677,973 7/1972 Mitsche et al. .................. 252/455 Z 3,780,121 12/1973 Suggitt et al. ...... ... 260/672 T (75) Inventors: Allen I. Feinstein, Wheaton, Ill.; 3,862,254 1/1975 Eisenlohr et al. ... ... 260/674 SE Ralph J. Bertolacini, Chesterton, Ind. 3,957,621 5/1976 Bonacci et al. ........................ 208/60 Primary Examiner-Herbert Levine 73) Assignee: Standard Oil Company (Indiana), Attorney, Agent, or Firn-William C. Clarke; Arthur G. Chicago, Ill. Gilkes; William T. McClain 57 ABSTRACT (21) Appl. No.: 849,594 Fractionated heavy reformate containing ethyltoluenes and propylbenzenes is selectively hydrodealkylated and transalkylated to produce ethylbenzene-lean xylenes, (22 Filed: Nov. 8, 1977 benzene and C2-C4 paraffins in the presence of a cata lyst comprising a tungsten/molybdenum component of 51) Int. C.’......................... C07C3/58; C10G 37/04 WO3 and Moos and an acidic component of 60 (wt)% 52 U.S. C. .................................... 585/475; 208/111; of mordenite and 40 (wt)% of catalytically active alu 208/92; 252/455 Z; 585/489; 585/752 a. 58) Field of Search ........................... 208/92, 64, 111; 260/672 T 11 Claims, 1 Drawing Figure MAKE-UP O CS2 REACTION /5 y PARAFFINS XYENES U.S. Patent Oct. 30, 1979 4,172,813 SENETAX ÅHLBWlè?J.NEZNEIGTSE 49'09"0sollywogae 22/ 9/N38ENEZ 1EINETTO 4/ 9/ 6/ or UH-- OZ C--O2 NO2 9/ a UH - O2 CH-Of @ºso ? 02 LL CU H - O2 CCH- Of / (O) ————o 4,172,813 1. 2 prior art that ethylbenzene-lean xylenes, benzene and PROCESS FOR SELECTIVELY C2-C4 paraffins can be produced from fractionated HYDRODEALKYLATING/TRANSALKYLATING heavy reformate in the presence of a catalyst compris HEAVY REFORMATE ing a tungsten/molybdenum component of WO3 and MoO3 and an acidic cracking component of 60 (wt)% of BACKGROUND OF THE INVENTION mordenite and 40 (wt)% of catalytically active alumina This invention relates to a method for the selective without a separate hydrocracking step. A high yield of hydrodealkylation and transalkylation of aromatic hy xylenes is accordingly obtained from C9 aromatics as drocarbons. Alkyl aromatic compounds have long been large losses to benzene and toluene are not incurred via produced from hydrocarbon fractions relatively rich in O hydrocracking. A high yield of C2-C4 paraffins is ob such materials. Early sources were liquids from cooking tained from the hydrodealkylation of the alkyl aromat or other distillation of coals, More recently, these prod 1CS ucts have been derived from fractions obtained in refin Although the transalkylation of toluene and trimeth ing of petroleum, An important source in recent years ylbenzenes has been widely studied (U.S. Pat. Nos. has been the aromatic liquid naphthas resulting from the 15 3,260,764; 3,527,825; 3,677,973) because of the demand thermal cracking of gases and naphthas to produce for greater quantities of high purity aromatic hydrocar olefins. bons, the results of such studies have not been sufficient However, derived, these aromatic-rich streams con to cause supplies of these hydrocarbons to increase taining a broad range of components have usually been sufficiently to meet this demand. One of the sources of distilled and otherwise separated (e.g., solvent extrac C9 aromatics can be the heavy reformate stream; how tion) to obtain the desired product components. The ever, the trimethylbenzene concentration in heavy purpose of these operations typically has been to obtain reformate derived C9 aromatics often is only 50-60%. para-xylene and benzene which are now used in huge The remaining C9 aromatics content can consist of quantities in the manufacture of terephthalic acid and 35-42% ethyltoluenes and 6-10% propylbenzenes and other chemical products. The separated streams result 25 indane. The presence of ethyltoluenes in a transalkyla ing from the above separation by distillation or other means accordingly consist of product streams of ben tion reaction feed can have a detrimental effect on both zene, toluene, C8 aromatics containing xylenes and a xylene yield and quality, because they would contribute bottoms product of C9 and C10+ aromatics. The C9 to the formation of ethylxylenes and ethylbenzenes. component can be separated by means of distillation and 30 Equilibrium calculations, based on free energy data, can be a source material for manufacture of lighter indicate that if heavy-reformate derived C9 aromatics aromatic hydrocarbons by hydrocracking but with are used in a transalkylation reaction with toluene, the some attendant material losses. The C10 component is resulting product will contain as much as 6% ethylxy useful for heavy solvents and gasoline. lenes and as much as 13% ethylbenzene in the C8 aro The presence of ethylbenzene in mixed xylenes is 35 matics. Accordingly, a process using heavy-reformate detrimental to process yields and process economics derived aromatics feedstock requires a dual-function when these xylenes are utilized in the production of catalyst, one that possesses deethylation as well as tran p-xylene. Fractional distillation to remove ethylbenzene salkylation capability. -- from mixed xylenes is not economically practical be Typical of the prior art on hydrodealkylation of alkyl cause of the closeness of their boiling points. Ethylben aromatics are the following: zene can be removed from xylenes by repeated recrys U.S. Pat. No. 2,422,673 teaches hydrodealkylation or tallizations but this is economically very expensive and demethylation of an alkyl aromatic using a catalyst is technically difficult. containing nickel or cobalt on diatomaceous earth. This invention relates to a conversion process for the Temperatures used in the process are between selective hydrodealkylation and transalkylation of frac 45 350-650 F. and pressures are between subatmospheric tionated heavy reformate containing ethyltoluenes and to 1000 psig. The reaction is carried out at a low pres propylbenzenes into more useful compounds. More sure of hydrogen so as to obtain a high proportion of specifically, this invention is concerned with a conver demethylation and a relatively small amount of hydro sion process for the concurrent transalkylation and genation of aromatic hydrocarbons to naphthenic hy hydrodealkylation of a fractionated heavy reformate 50 drocarbons. stream containing ethyltoluenes and propylbenzenes to U.S. Pat. No. 2,734,929 discloses hydrodealkylation produce ethylbenzene-lean xylenes, benzene, and of alkyl aromatics, including a process for removing C-C4 paraffins without hydrodealkylating the trimeth methyl groups which are attached directly to the ben ylbenzenes, toluene or xylenes, utilizing a catalyst com zene ring, which methyl groups are more difficult to prising a tungsten/molybdenum component of WO3 55 remove than splitting a longer-chained alkyl group and MoO3 and an acidic catalyst of 60 (wt)% mordenite down to a methyl group or removing the longer and 40 (wt)% catalytically active alumina. Fractionated chained alkyl group entirely. Examples are toluene and heavy reformates are reformates from which C8 aromat xylene with benzene and toluene resulting respectively. ics and lighter components have been largely removed. Selective dealkylation of ethylbenzene, m-xylene and In the prior art, methods which have been used to p-xylene is disclosed, ethylbenzene being the most produce aromatic chemicals from fractionated heavy readily dealkylated, meta-xylene next and para-xylene reformates utilize a hydrocracking or hydrodealkyla the least. The patent teaches that alkyl groups in excess tion step to convert the C9 and C10+ aromatic compo of a single methyl group on the benzene ring are much ments to benzene, toluene and C8 aromatics. The C6-- more easily removed than the last methyl group. Ac paraffins are converted into readily distillable low boil 65 cording to the patent, the catalyst used contains a ing hydrocarbons of C5 and lighter. Processes utilizing Group VI-B or Group VIII metal hydrogenation com this principle are described in U.S. Pat. Nos. 3,957,621 ponent such as chromium, molybdenum, tungsten, ura and 3,862,254. However, there is no teaching in the nium, iron, cobalt, ruthenium, rhodium, palladium, os Ha 4,172,813 3 4. mium, iridium and platinum, platinum being the least this invention can contain ethyltoluenes, propylben preferred. The hydrogenation catalyst is preferably Zenes, trimethylbenzenes and indane. suspended on a carrier such as alumina, silica gel, zirco Typically the feedstock is mixed with a hydrogen nia, thoria, magnesia, titania, montmorillonite clay, containing gas and preheated to a suitable temperature, bauxite, diatomaceous earth, crushed porcelain. The and then transferred to the hydrode-alkylation/transal alumina carrier can also contain some silica. Operating kylation reaction zone, which may contain one or more conditions include a temperature between 900-1200 reactors. Advantageously, the feed is substantially com F. at a pressure of 150-2000 psig. pletely vaporized before being introduced into the reac U.S. Pat. No. 3,478,120 discloses a process for selec tion zone. tive hydrodealkylation of ethylbenzene to toluene, ben 10 The feedstock is contacted in the reaction zone with zene, methane and ethane with the hydrodealkylation the hereinafter described catalyst in the presence of a being carried out in the presence of xylenes. The cata hydrogen-affording gas. Advantageously, a hydrogen lyst used comprises an iron group metal on calcium to-hydrocarbon mole ratio of at least 4:1 is employed, aluminate. Operating conditions include a temperature and the hydrogen-to-hydrocarbon mole ratio can range range of 500-1200' F. pressure from atmospheric to 15 up to 20:1. Preferably, the hydrogen-to-hydrocarbon 2000 psig. Accordingly, it is well known in the prior art to hy mole ratio can range between 5:1 to about 9:1 at pres drodealkylate and/or hydroisomerize alkyl aromatics sures of 150 to 250 psig respectively.