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Effective Control with Air Pneumatic Valves and Valve Systems

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Effective Control with Air Pneumatic Valves and Valve Systems Effective Control With Air Pneumatic Valves and Valve Systems AVENTICS™ Pneumatic Directional Control Valves Industrial Type Slide Valves - Ceram™ Single subbase or manifold mounting - ISO 5599/1 Sizes 1, 2, 3 and 4 Direct Acting Valves - DO10-MR & DO15-MR 10mm width 15mm width Poppet Valves Series 830 3-Way Series 840 4-Way (inline/manifold) Series 740 4-Way Series AP 3 & 4-Way Rotair® Block 4-Way (in-line or manifold) (mechanical operators) Spool Valves CD04 3 & 4-Way CD07 4-Way TaskMaster® 4-Way PowerMaster® 4-Way Many other pneumatic directional control valves are available - see the selection on our Directional Control Valve Features Chart on the inside back cover of this catalog. Catalogs can be downloaded from www.aventics.com/us or request a catalog on a specific product at [email protected]. www.aventics.com/us AVENTICS is online and ready to serve you. Our website supplies valuable information and resources 24 hours a day: everything from online catalogs and .pdf fi les, to CAD fi les, energy savings calculators, circuit drawings, product calculation programs and confi gurators, along with details about our Quick Ship Focused Delivery Program. Use our product confi gurators to design your own custom valve manifolds, cylinders, air prep assemblies and automation systems. Pneumatic Directional Control Valves TABLE OF CONTENTS PAGE Slide Valves Ceram™ 4-way Directional Slide Valves (sliding ceramic plates)………………………….. 5 ISO 5599/1sizes 1, II, III & IV, 1/4”, 3/8”, 3/4” & 1” port size. Cv = 1.1, 2.4, 4.3, & 7.5. Subbase and manifold mounted 4-way 2 and 3 position solenoids & air pilot operators. Direct Operated Valves Series DO10-MR 2/2 and 3/2 valves, 10 mm body width, Cv = .014………………………. 39 Series DO15-MR 2/2 and 3/2 valves, 15 mm body width, Cv up to 0.05………………….. 44 Poppet Valves Series 830™ 3-Way Directional Poppet Valve……………………………………………….. 50 1/8” NPT or 10-32 port size, Cv =0.06 with 3 SCFM @ 150 psi, locking manual override, manifold capabilities, strain relief connector included with valve. Series 840™ 4-Way Directional Poppet Valve……………………………………………….. 51 Polyacetal construction. Built-in tube fittings for 1/4” O.D. tubing. Cv = 0.2. Single and double solenoid, plus single and double air pilot operators. Inline or modular manifold. Series 740™ 4-Way Directional Poppet Valve……………………………………………….. 56 Polyacetal construction. Integral tube fittings for 1/4” and 5/16” O.D. tubing. Cv = 0.7. Single and double solenoid, plus single and double air pilot operators. Built-in exhaust flow controls in two position valves. Inline or modular manifold system. Series AP 3-Way and 4-Way Directional Poppet Valves……………………………………. 66 3/2 and 4/2 mechanically operated valves with flows up to 0.60 Cv. Operators include plunger, roller, pushbutton, roller lever, lever, control panel installation versions. Rotair® Block 4-Way Directional Poppet Valve……………………………………………….. 80 1/8”, 1/4” & 3/8” NPT port sizes. Cv = 1.0, 1.1 & 1.2. 4-way, 2 and 3 position, detented, handle operated, closed and exhaust open center. Spool Valves Series CD04 4-Way Directional Spool Valve…………………………………………………. 82 1/8” PTF and G1/8 ported 5/2 valves, 0.9 Cv. Single and double solenoid, single and double air pilot, plus mechanical operators. Series CD07 4-Way Directional Spool Valve…………………………………………………. 110 1/4” NPT ported valves, 1.1 Cv. 4-way, two and three position solenoid, manual and air pilot operated. Standard and explosion proof operators available. TaskMaster® 4-Way Directional Spool Valve…………………………………………………. 120 1/4” and 3/8” NPT subplate models. Cv = 1.0. 4-way function, solenoid, air pilot, lever and button operators. PowerMaster® 4-Way Directional Spool Valve………………………………………………. 124 1/4” , 3/8”, 1/2”, 1” & 1-1/4” NPT port sizes. Cv ranges from 2.39 to 15.75. Tapped body models. Solenoid, air pilot and mechanical operators. Technical Section Valve Diagrams, Application Sketches, Sizing Guide, etc………………………………….. 132 Including vacuum and dual pressure applications, metric conversion chart. Solenoid Connectors……………………………………………………………………………. 145 Electrical Hook-up Information; Cables……………………………………………………….. 146 Surge Suppression………………………………………………………………………………. 147 Valve Features Summary Chart………………………………………………………….......... 148 3 Pneumatic Directional Control Valves Ceram™ Valves, ISO 5599-1 Sizes 1-4 Index TABLE OF CONTENTS PAGE Specifications and features ................................................................. 5-6 Model number identification ................................................................. 7 Single solenoid, metal spring return .................................................... 8 Single solenoid, air spring return ......................................................... 9 Double solenoid, 5/2 ............................................................................ 10 Single air pilot, metal and air spring return .......................................... 11 Double air pilot, 5/2 .............................................................................. 12 Double solenoid, 5/3, closed center ..................................................... 13 Double solenoid, 5/3, exhaust open center ......................................... 14 Double air pilot, 5/3, closed center and exhaust open center .............. 15 cURus approved operators .................................................................. 16 Externally piloted valves without coil ................................................... 16 CSA approved operator: 3 or 5 pin connections .................................. 17 4 pin M12 connections ......................................................................... 18 CSA appr. operator, single 4/5 pin conn. for dbl. solenoid valves ....... 19 Explosion proof and intrinsically safe solenoid valves ......................... 20 Repair kits and parts ............................................................................ 21 Subbase and manifolds, Size 1 ........................................................... 22 Manifold accessories, Size 1 ............................................................... 23-24 Subbase and manifolds, Size 2 ........................................................... 25 Manifold accessories, Size 2 ............................................................... 26-27 Subbase and manifolds, Size 3 ........................................................... 28 Manifold accessories, Size 3 ............................................................... 29 Subbase and manifolds, Size 4 ........................................................... 30-31 Subbase and manifold accessories, Size 4 ......................................... 31 Air pilot valve manifolds, Size 1-3 ........................................................ 32-34 Pressure gauges for sandwich regulators ........................................... 35 Internal to external pilot field conversion, Sizes 1 and 2 ..................... 36 Internal to external pilot field conversion, Sizes 3 and 4 ..................... 37 Piping procedures ................................................................................ 38 Needle Bearing Assembly Pilot chamber and piston Dynamic ceramic plate Static ceramic plate 4 Pneumatic Directional Control Valves Ceram™ Valves, ISO 5599-1 Sizes 1-4 Specifications and features Specified by industries that demand tough valves due to their harsh operating environment. Ceram™ valves are very prevalent in industries where ordinary valves just don’t last. Industries such as: tire plants, foundries, paper mills, steel plants, concrete batch plants, sawmills, plywood and board plants, automotive assembly, glass manufacturers, rubber and plastics, sheet metal fabrication, etc. Eliminate downtime—they don’t stick Extended life Normal air valves can stick or jam and cause start Years of proven field service verifies an -up problems because of their inability to handle anticipated life of 150 million cycles even under accumulations of dir, dust, oil or water in air lines. adverse conditions. Not with the Ceram valve. There’s no gap between the plates for dirt and oil to accumulate. World Standard ISO mounting The plates are finished so precise that they act ISO 5599/1 mounting dimensions mean that like sliding magnets or jo blocks. Solenoid wherever you send it, it’s interchangeable with operators of the same voltage on standard valves other ISO valves. Four basic valves sizes - ISO 1 are interchangeable between all sizes, reducing through 4 with subbases or manifolds with NPT or spare parts inventory and downtime. ISO G (BSPP) ports. They work great in normal applications too Just because they are so popular in harsh environments, don’t think they won’t work great in a more normal application. Ceram valves save air and money The tight shut-off with Ceram valves eliminates costly loss of air that is common in other designs. Compressed air that you pay for. Overcomes design limitations of other valves Lapped spool valves normally have a small gap between spool and sleeve that is prone to oil and dirt accumulation, resulting in sticking and the waste of air. Packed spool valves using elastomer seals are subject to deterioration and excessive wear when contamination and/or incompatible lubricants are present. Concrete batching plant application. Ceram valves withstand harsh conditions and dirty air without “sticking”. Valve Sizes/Specifications Ports Valve Size C S.C.F.M.* NPT, ISO G(BSPP) v Size 1 1/4”, 3/8” 1.1 40 SCFM Size 2 3/8”, 1/2” 2.4 86 SCFM Size 3 1/2”, 3/4” 4.3 155 SCFM Size 4 3/4”,1” 7.5
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