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OEM Hardtop B.Pdf Accessory Application Publications No. AII 23256-23531 INSTALLATION HARDTOP S2000 INSTRUCTIONS TYPE "B" Issue Date MARCH 2002 Revised March 8, 2002 PARTS LIST Rear defroster switch (Not used) Hardtop Subharness (Not used) Switch cover Left rear roof pillar trim (Not used) Plastic cover Right rear roof pillar trim (Not used) 4 Bolts, 6 x 18 mm Left body side catcher (Not used) 4 Bolts, 8 x 20 mm 2 Rubber spacers Right body side catcher 4 Cushion spacers (Not used) Left side trim brush Rear defroster relay (Not used) Right side trim brush 4 Cushion tapes 2 Front strikers Information label (Not used) NOTICE © 2002 American Honda Motor Co., Inc. - All Rights Reserved. AIIY0599G1 23256 (0203) 1 of 8 Hardtop Kit C 2. Locate the link stopper. Apply weatherstrip adhesive to the inside of the rubber spacer and P/N: 06690-S2A-KIT-C attach it over the link stopper. Repeat on the other side; then lower the convertible top completely. Subharness LINK STOPPER CONVERTIBLE TOP Left body side catcher TOOLS AND SUPPLIES REQUIRED Small flat-tip screwdriver #2 Phillips screwdriver Center punch Hammer Eye protection (face shield, safety goggles, etc.) Tape measure Felt-tip pen Ratchet LINK STOPPER 10 mm, 12 mm, and 14 mm Sockets RUBBER 14 mm Wrench SPACER Isopropyl alcohol 3M Weatherstrip adhesive INSTALLATION Customer Information: The information in this 3. Remove the left and right door sill trims (three installation instruction is intended for use only by retaining clips, and rotate the inward). skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your car. These procedures should not be attempted by “do-it-yourselfers.” RETAINING CLIP 1. Unlatch the convertible top, and lower it just past DOOR SILL TRIM the halfway point. CONVERTIBLE TOP 2 of 8 AII 23256 (0203) © 2002 American Honda Motor Co., Inc. - All Rights Reserved. 4. On each side of the vehicle, remove the roll bar Installing the Subharness lower trim from the roll bar (two hooks and five retaining tabs). 6. Behind the driver's seat, locate the 4-pin connector taped to the vehicle harness. Get the hardtop subharness from Kit C. Plug the 4-pin subharness connector into the vehicle 4-pin connector. 3-PIN CONNECTOR CUSHION WITH RUBBER HOOK TAPES BOOT Y-CONNECTOR BOLT CAP ROLL BAR LOWER TRIM TAB VEHICLE 4-PIN CONNECTOR 2-PIN CONNECTOR 5. Remove the left and right rear side trims (one self- (Taped to vehicle SUBHARNESS harness) 4-PIN CONNECTOR tapping screw and one retaining clip for each trim). 7. Route the other end of the subharness along the vehicle harness toward the driver's door. At the Y- connector, route the 2-pin connector downward and the 3-pin with rubber boot upward. These connectors will be plugged in later. REAR SIDE TRIM 8. Wrap one cushion tape around the 4-pin connector, and use an additional cushion tape to secure the subharness to the vehicle body in the area shown. RETAINING CLIP SELF- TAPPING SCREW © 2002 American Honda Motor Co., Inc. - All Rights Reserved. AII 23256 (0203) 3 of 8 9. Install the left body side catcher: • Install the body side catcher (from Kit C) into position over the corner gusset, and install two • Locate the area where the convertible top 6 x 18 mm and two 8 x 20 mm mounting bolts. frame and the corner gusset meet. Using a Torque the 6 mm bolts to 10 N•m (7 lb-ft), and hammer and a center punch, bend the corner torque the 8 mm bolts to 30 N•m (22 lb-ft). gusset outward until it follows the contour of the convertible top frame. UPPER CLIP UPPER HOLE CONVERTIBLE TOP FRAME CONVERTIBLE TOP FRAME CORNER GUSSET CORNER GUSSET CORNER GUSSET (After bending) CUSHION TAPE BODY SIDE CATCHER CONVERTIBLE CORNER GUSSET TOP FRAME (Bend here.) CUSHION TAPE LOWER HOLE HARDTOP SUBHARNESS 2-PIN CONNECTOR CONNECTOR (Routed in step 16.) CLIP BODY SIDE CATCHER 2-PIN CONNECTOR • Route the 2-pin connector from the body side CORNER GUSSET catcher down in front of the catcher, and plug it into the hardtop subharness 2-pin connector (routed in step 7). • Attach the upper clip on the wire to the upper hole in the body, and attach the connector clip to the lower hole in the body. Tuck the harness under the carpet. • Secure the subharness with two cushion tapes in the areas shown. 10. Repeat step 9 to install the right body side catcher, but note that there are no wires to connect on the right side of the vehicle. 4 of 8 AII 23256 (0203) © 2002 American Honda Motor Co., Inc. - All Rights Reserved. 11. Get the left rear side trim, removed in step 5. Installing the Hardtop Remove and discard the side trim brush (two screws). Install the new left side trim brush to the 13. Install the hardtop: rear side trim using the two screws. Remove and • Check that the rear lock pin handles on the discard the plastic cap from the left rear side trim. hardtop are in the forward (unlock) position, and the bolts securing the handle assembly are loose. REAR SIDE TRIM HARDTOP PLASTIC CAP (Discard.) BOLTS (Loosen.) SIDE TRIM BRUSH (Discard.) BOLTS (Loosen.) REAR SIDE TRIM HANDLE REAR LOCK ASSEMBLY PIN HANDLE (Unlock position) NEW SIDE TRIM BRUSH 12. Get the right rear side trim, removed in step 5. Repeat step 11 to install the new right side trim brush to the right rear side trim. © 2002 American Honda Motor Co., Inc. - All Rights Reserved. AII 23256 (0203) 5 of 8 • Open the front lock handles. With the help of an Adjusting the Weatherstrip Gap assistant, gently set the front of the hardtop on 14. At the rear of the hardtop, measure the gap the windshield frame, and align the front lock between the hardtop and the body at the location handles with the front strikers. At the rear of the shown. If the gap is incorrect, adjust the hardtop, fit the roof lock pins through the holes weatherstrip gap: in the body side catchers. • Unlock the front lock handles. HARD TOP • Make sure the rear lock pin handles in the WINDSHIELD unlock position (handles forward). FRAME • Lift up the hardtop, and reposition it back on the vehicle. • Lock the front lock handles. • With the hardtop resting in position with the lock pins in the catchers, but not locked, FRONT tighten the holder plate mounting bolts. LOCK HANDLE • Rotate the rear handles to the lock positon, and recheck the gap. Repeat the entire adjustment FRONT STRIKER procedure until the proper gap is obtained. If necessary, the rear handles can be rotated slightly to increase or decrease the gap. HARDTOP ROOF MOLDING HARDTOP 184 mm HARDTOP LOCKED: 8 ± 1 mm REAR LOCK PIN HANDLE (Rotate rearward.) UNLOCKED: 14 ± 1 mm REAR TRAY OPENING MOLDING BODY 6.6 ± 1 mm BODY SIDE ROOF CATCHER LOCK PIN • Lock the front of the hardtop into position with the front lock handles, and lock the rear of the hardtop by rotating the rear lock pin handles rearward into the lock position. 6 of 8 AII 23256 (0203) © 2002 American Honda Motor Co., Inc. - All Rights Reserved. 15. Check the door glass weatherstrip at the top and 17. Install the rear roof pillar trims: side to make sure that it contacts the glass evenly. If necessary, adjust the roof retainer. If • On the left side only, route the wire harness window glass adjustment is required, refer to the through the hole in the left rear pillar trim, and service manual. Repeat for the other window. attach the wire harness clip. • Peel back part of the hardtop side trim. • Fit the rear roof pillar trim in place, and make ROOF WEATHERSTRIP sure the tabs fit into the holes in the hardtop. • Snap the rear roof pillar trim into place, and ROOF RETAINER reinstall the side trim over the rear roof pillar trim. • Remove the adhesive backing from the inside of the trim end cap, and attach it to the rear pillar trim. ROOF • Repeat on the other side of the vehicle. GLASS RETAINER WIRE HARNESS WIRE HARNESS CLIP ROOF TRIM (Peel back.) REAR ROOF ROOF PILLAR TRIM TRIM HARDTOP NOTE: If necessary, adjust by moving the retainer. TRIM END CAP ADHESIVE BACKING (Remove.) 16. Check for water leaks. TABS © 2002 American Honda Motor Co., Inc. - All Rights Reserved. AII 23256 (0203) 7 of 8 18. Route the 3-pin connector with the rubber boot 23. Install the information label to the left rear side (routed in step 7) through the empty hole in the left trim: rear side trim, and seat the rubber grommet in the hole. Reinstall the left rear side trim. • Using isopropyl alcohol on a shop towel, clean the area where the information label will be attached. 3-PIN LEFT REAR • Remove the adhesive backing from the CONNECTOR SIDE TRIM information label, and attach it to the left rear side trim in the area shown. RUBBER BOOT REAR DEFROSTER HARNESS 20 mm 10 mm LEFT REAR SIDE TRIM INFORMATION LABEL C REAR DEFROSTER HOOK CONNECTOR ROLL BAR LOWER TRIM 19. Reinstall the right rear side trim. 20. Reinstall the right roll bar lower trim and hook. 21. Reinstall the left and right door sill trims and the left kick panel. 22. Plug the rear defroster harness into the 3-pin connector on the left rear side trim. Place the clip on the defroster harness into the hole in the left rear side trim. Check that the harness is not pinched by the hardtop.
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