PLANTS for TECHNICAL GASES MADE in GERMANY 2 CRYOTEC Anlagenbau Gmbh | the Company CRYOTEC Anlagenbau Gmbh | the Company 3
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1 PLANTS FOR TECHNICAL GASES MADE IN GERMANY 2 CRYOTEC Anlagenbau GmbH | The Company CRYOTEC Anlagenbau GmbH | The Company 3 Made-to-measure plant construction. That‘s CRYOTEC. CRYOTEC is part of a strong, worldwide engineering companyRussland – the EPC Group Kanada Litauen Irland U.K. Belarus Industrial plants have been built in Wurzen since 1880. From this time onwards, For generations, industrial plant construction and engineering have been at the In 2009 CRYOTEC Anlagenbau GmbH joined the internationally active EPC Niederlande Rumänien Kasachstan this small Saxony town near Leipzig gained a worldwide reputation. CRYOTEC An- center of the Henkel Family, the founders of the EPC Group. The passion for Group. This further expanded the possibilites for the Wurzen-based company to Serbien Usbekistan U.S.A. lagenbau GmbH is proud to be a part of this long history and also to continue our Spanien Kroatien Bulgarien Aserbaidschan intelligent engineering is still alive and well after more than 140 years. With vast fulfill the individualTürkei needs of their clients with an even wider range of services. strong reputation as the worldwide-leading manufacturer of cryogenic plants and a China experience and huge enthusiasm for engineering challenges, the EPC Group has SinceGriechenland then, engineers from diverse fields and specializationsSüdkorea work together reliable engineering partner. Irak Iran successfully completed more than 1,000 projects in over 40 countries, since its hand-in-hand,Jordanien sharing a vast pool of knowledge. This allows them to always have Ägypten Bahrain Our company merges tradition with the modern world. We place great value on the Taiwan founding in 1994. Starting with an idea all the way to plant handover, EPC will the best ideasSaudi in Arabien order toU.A.E. solve even the most complexVietnam technical challenges. Kuba Indien feasibility and environmental friendliness of our projects – which is ensured by the Oman plan and deliver the most advance and resource-efficient plant to you – Made in Thailand high standard of engineering. Satisfied clients are our highest priority. Our team will Sudan work closely together with you to develop new ideas and set trends for the future. Germany. Venezuela Nigerien Kamerun Our employees have vast experience and understands exactly the wishes and re- Kolumbien quirements of our clients. They will guide you competently from day one of our co- Kenia operation starting from the engineering, through manufacturing and assembly until the start-up of the plant. And definitely we will not forget about After-Sales-Service! Brasilien Headquarter of CRYOTEC Anlagenbau GmbH with manufacturing and storage hall in Wurzen, Saxony. As a member of the worldwide active EPC Group, we are able to offer large turnkey Boliven projects. Our modular design offers you flexibility of handling and installation of the plant. At the same time, the plant fulfills the highest safety and quality standards all within a small space. Australien Südafrika For further information about our products and services, you are most welcome to contact us. • Polymers & Fibers • Air Separation Plants • Construction Engineering • Building Automation • Infrastructure Kind regards, • Chemicals • CO2 Technologies • E/I&C Technology • Pharmaceuticals • Liquefaction Plants • Building & Civil Engineering • Electrical Engineering & & Fine Chemicals • Special Applications for Technical • Project Management Telecommunications • Biotechnologies Gases • Technical Building Equipment • Heating & Sanitary Systems • Renewable Energies • Skid Mounted / Containerized • Ventilating & Air-Conditioning • Engineering Services & Plants Systems Corinne Ziege Infrastructure Managing Director 4 CRYOTEC Anlagenbau GmbH | About us CRYOTEC Anlagenbau GmbH | Our Services 5 About us Our Services OVERVIEW OF OUR CERTIFICATES SERVICES CONSULTING ENGINEERING COMMISSIONING & • Conformity of factory production control according to DIN EN 1090-1 (steel We offer you comprehensive services from maintenance and servicing of plants, the PRODUCTION SERVICES SERVICES SERVICES HANDOVER structures up to EXC2 according to EN 1090-2) sale of wear and spare parts, extensive remote maintenance work, right up to the • Welding certificate according to DIN EN 1090 for processes 111, 135, 138 modernization of existing plants and the relocation (dismantling) of plants as well as • Technical concepts • Process Development / • Plant Design • Erection and Assembly • (Remote) Maintenance / and 141 on-site training courses at the customer‘s site after commissioning. • Commercial concepts Technology • Skid Mounted / • Construction and Servicing • DIN EN ISO 9606-1 - Welder tests • Feasibility studies • (Pre-) Basic / Detail Engineering Containerized Plants Assembly Supervision • Wear and Spare Parts • DIN EN ISO 9001:2015 - Quality management system Our expertise is based on decades of experience in the following areas: • Risk analysis • Authority Engineering / • Piping Technology and • Pre-Commissioning • Modernization • AD2000 – HP0 – Manufacturer approval according to Pressure Equipment • Financing concepts Approval Planning E/I&C • Commissioning • Relocation of Plants Directive 2014/68/EU • „Plug & Play“ principle for production, assembly and commissioning of plants • Technical Purchasing • Construction / • Start-Up • Trainings & Certifications • AD2000 – HP0 – Proof of proper re-stamping of materials • Spare parts management • Commissioning & Trial Steel Construction • DIN EN ISO 3834-2 - Quality requirements for fusion welding of metallic • Optimum plant configuration and process design Operation • Quality Assurance materials (Comprehensive quality requirements) • Reliable After-Sales-Service • DIN EN ISO 15614-1 / AD2000 – HP2/1 – Procedural tests and • In-depth training in regard to the operating and functioning of the plant • Documentation • Project Management inspections 6 CRYOTEC Anlagenbau GmbH | Technologies CRYOTEC Anlagenbau GmbH | Technologies 7 TECHNOLOGIES MADE IN GERMANY AIR SEPARATION PLANTS • Cryogenic Processes Page 8 • PSA-Plants • Membrane Technologies N2 • Storage & Handling of O2 / N2 / Ar N2 CO CO 2 CO2 TECHNOLOGIES 2 • Gas Drying & Purification • Plants for Liquefaction of CO2 Page 12 O2 O2 • Storage and Handling of CO2 • Plants for the Manufacture of Dry Ice H2 H2 Ar LIQUEFACTION PLANTS Ar • Gas Drying & Purification • Plants for Liquefaction of Gases Page 16 LNG • Purification & Handling of Noble Gases LNG • Small Scale LNG-Plants BIO BIO LNG SPECIAL APPLICATIONS FOR TECHNICAL GASES LNG • Purification and Liquefaction of H2 • Energy Storage (e.g. H2 & LNG) Page 20 • Purification & Handling of Noble Gases • Containerization • Construction of Industrial Refrigeration Plants 8 CRYOTEC Anlagenbau GmbH | Air Separation Plants CRYOTEC Anlagenbau GmbH | Air Separation Plants 9 Air Separation Plants CRYOGENIC AIR SEPARATION CRYOGENIC PROCESSES N2 N2 The production of the technical gases oxygen and nitrogen can CO be realized in different ways. The choice of the right process CO 2 depends on the required purity of the end products. A further 2 criterion is the requirement for storage in liquid form. O2 GOX / LOX N2 GN / LN Ar GAR / LAR O2 O2 Cryogenic air separation plants are particularly suitable for the production of liquid and/or gaseous oxygen (O2), nitrogen (N2) and argon (Ar). Air separation is based on the cryogenic rectification H2 H2 process, in which the air is cooled down to -195°C and partially GASEOUS 150 - 10,000 Nm³/h 300 - 20,000 Nm³/h 15 - 240 Nm³/h liquefied. During rectification, the individual air components Ar are separated due to their different boiling points. The end pro- Ar ducts are gases / liquids in the highest purity and can be used for LIQUID 100 - 10,000 Nm³/h 100 - 20,000 Nm³/h 15 - 240 Nm³/h CAPACITY numerous applications, e.g. industrial and medical. LNG LNG Alternatively, we also offer PSA plants (Pressure Swing Adsorpti- PURITY >99.5 Vol. % up to 1 ppm (v) O2 up to 5 ppm (v) O2 on) for the production of gaseous nitrogen and oxygen. Our mem- brane plants produce gaseous nitrogen for applications, where BIO BIO 0.2 - 25 bar g for storage in liquid gas tanks requirements are not as stringent. LNG LNG PRESSURE 4 - 50 bar g for network supply Composition of ambient air max. 300 bar g for filling into high-pressure steel cylinders 0,9% Nitrogen Oxygen 78% 21% Argon 0,04% Noble gases 10 CRYOTEC Anlagenbau GmbH | Air Separation Plants CRYOTEC Anlagenbau GmbH | Air Separation Plants 11 PSA PLANTS MEMBRANE TECHNOLOGIES References N OANL 500 NG 7,000T NG 600 N 2 O2 GOX N2 GN N2 GN 2 CO2 CO2 CAPACITY GASEOUS 6 - 200 Nm³/h 6 - 1,000 Nm³/h CAPACITY GASEOUS 23 - 310 Nm³/h O ≥ 95 Vol. % O 2 >93 ± 2 Vol. % 95 up to 1 ppm (v) O2 2 PURITY PURITY (O2 residual concentration ≤ 5 Vol. %) H H 2 Production of liquid oxygen (O2), Production of gaseous and liquid Production of ultrapure, gaseous 2 nitrogen (N2) and argon (Ar) nitrogen (N2) with a capacity & liquid nitrogen N2 with a capacity Ar BENEFITS & CHARACTERISTICS of 7,000 Nm³/h of 600 Nm³/h GN, 60 Nm³/h LIN Ar Location: Azerbaijan Location: Middle East Location: Middle East • Low investment and operating costs through optimized processes and We offer optimal solutions tailored to the needs of customers. For the LNG highest technical reliability manufacture of oxygen, nitrogen and argon, we design, build and supply LNG Services: Services: Services: • Prefabricated plants or plant sections for short commissioning times worldwide: • General Engineering • Consulting • Consulting