FAM Mineral Processing Plants Förderanlagen Magdeburg

www.fam.de Förderanlagen Magdeburg

FAM Mineral Processing Plants www.fam.de Förderanlagen Magdeburg

FAM - Flexibility And More Scope of Services

Competency in Modern Mineral Processing Technology Engineering and Fabrication Under One Roof

FAM is an international organization headquartered in Germany with a proven history as a manufacturer of modern bulk ■■ Consulting ■■ Assembly material handling systems and a heritage dating back to the 19th century. We have broad expertise in opencast mining technology, stockyard systems, mineral processing, loading equipment, conveying facilities and port technology with more ■■ Project Management ■■ Commissioning than half of FAM employees working in engineering. With a complex assortment of sizable and individual machines, such as bucket wheel excavators, conveyor systems, ■■ Scheduling ■■ Quality Management spreaders, scrapers, blending beds, reclaimers, ship loaders, ship unloaders, as well as crushers and mills, FAM provides the core systems for opencast mines, power plants, metallurgical industry, cement industry, building material industry, chemical ■■ Schedule Monitoring ■■ Quality supervision and fertilizer industry, as well as port handling. ■■ Development ■■ Maintenance ■■ Engineering ■■ Modernization Content ■■ Designing ■■ Training ■■ Fabrication ■■ After Sales Service 7 Mobile Crushing Plants As a manufacturer of machinery for continuous material handling activities, storage facilities and processing plants for bulk materials of all kinds, FAM designs, supplies and services complex turnkey systems for which the core parts are produced 8 Semi-Mobile Crushing Plants in-house. For the existing systems, we carry out comprehensive modernization and expansion projects facilitating significant improvement of the plant performances and resulting in higher productivity. 10 Mineral Processing

16 Apron Feeders & Roller Screens

20 Roller Crushers

232 Impact Crushers 3

24 Impact Hammer Crushers

26 Roller Mills

28 Impact Hammer Mills

31 Large-Scale and Compact-Type Ball Mills

32 Manufacturing, Assembly and Service

34 Technological Competency www.fam.de Förderanlagen Magdeburg

Turnkey Installations Mineral Processing Technology

In-pit crushing system Overburden 5250 t/h Coal 800 t/h Uzbekistan

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Processing plant Oil sand 3x7260 t/h Canada www.fam.de Förderanlagen Magdeburg

In-Pit Crushing Systems Mobile Crushing Plants

Mobile crushing plant Roller mill WM0812MH Hard coal 250 t/h Germany

In-pit crushing system FZWB2025 On crawlers Double roller crusher ZWB2025 Apron feeder AF2600x21 Belt conveyor stationary GF2000x24 Overburden 5250 t/h Uzbekistan

In-pit crushing system SMCP2300 Semi-mobile Apron feeder AF2000x15 Roller screen RR1945 Double roller crusher SZWB2015HS Phosphat ore 2300 t/h Morocco

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In-pit crushing system SMCP1000 In-pit crushing system FPB1314-20/13.5 On pontoons On crawlers Impact hammer crusher PHB1826MVD Apron feeder AFs1600x8,5 Coal 1000 t/h Impact crusher PB1314 Bosnia-Herzegovina Belt conveyor stationary GF1600x13,9 Overburden, chalk 1700 t/h Russia www.fam.de Förderanlagen Magdeburg

Semi-Mobile Crushing Plants Feed Hoppers

Bunker plant 2xApron feeder AF3400x27 Feeding hopper AT3800x45 2xBelt conveyor stationary GF2134x337 2xSpillage conveyor KGF2800x27,5 Oil sand 2x14000 t/h Feeding capacity 3800 m³ Canada

Crushing plant 2xApron feeder AF3900x21 Oil sand 11000 t/h Canada

Erection of a bunker system Feeding capacity 3800 m³ Oil sand 2x14000 t/h Canada

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Crushing plant Coal 1000 t/h Bosnia-Herzegovina

Crushing plant Apron feeder AF1700x12 Heavy-duty type Limestone 1200 t/h Chile www.fam.de Förderanlagen Magdeburg

Primary Crushing Secondary Crushing Impact hammer mill PHM0810R Rotor diameter 800 mm Rotor width 1000 mm Potash 90 t/h Russia

Double roller crusher SZWB2015HS Rotor diameter 2000 mm Rotor width 1500 mm Phosphat ore 2300 t/h Morocco

Double roller crusher ZWB1004MSH Roller mill WM1018M Rotor diameter 1000 mm Rotor diameter 1000 mm Rotor width 400 mm Rotor width 1800 mm Scrap anodes 22 t/h Coal 150 t/h Kazakhstan Hard coal 120 t/h Czech Republic

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Roller mill WM0806MH Rotor diameter 800 mm Rotor width 600 mm Coke 22 t/h Kazakhstan www.fam.de Förderanlagen Magdeburg

Crushing and Drying Grinding and Drying Grind-drying plant Hammer mill SHM1212 Rotor diameter 1200 mm Rotor width 1200 mm Gypsum 15 t/h Australia

Grind-drying plant Hammer mill with separator SHM1410-D Rrotor diameter 1400 mm Rotor width 1000 mm Air sifter SKS2300-D Natural gypsum 16 t/h Australia

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Grind-drying plant Hammer mill with separator SHM1416 Rotor diameter 1400 mm Processing plant Rotor width 1600 mm Impact hammer crusher Air sifter SKS2800 PHB1618MVD Gypsum 24 t/h Limestone 330 t/h Israel Romania www.fam.de Förderanlagen Magdeburg

Scalping Screening

Roller screen RR1440 Hard coal, petrol coke 500 t/h Germany

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Mineral grinding plant Special hammer mill SHM 1410-D Air sifter 2500-D FGD gypsum, natural gypsum Germany Hammer mill with separator SHM1610-D Rotor width 1000 mm Rotor diameter 1600 mm Installed capacity 132 kW Nickel ore 17,8 t/h Korea www.fam.de Förderanlagen Magdeburg

Apron Feeders Roller Screens

FAM designed apron feeders are generally used to move material fed from a hopper, which is typically The roller screens are ideal for difficult sifting applications, especially in case of hard to screen raw ma- built from steel or concrete and sits directly above the apron feeder, to the next stage of the process. terials (coarse, moist, clumpy, sticky, etc.). Our roller screens are primarily deployed in coal plants for scalping, as well as relieving of the crushers and screening of the materials after their sizing. They are The conveyor belt which carries the material consists of a series of overlapping pans that form an also used for pre-screening of overburden and natural rocks, whilst making the flow of materials to the endless chain. The line of armour plates is pulled on two parallel chain strings which are extremely downstream crushers more homogenized and even. In general, roller screens reduce energy and ope- durable and wear-resistant attributed to specially heat treated pins and bushings. rating costs while improving operational safety.

Roller screen RR2022 Roller screen width 2000 mm Roller screen length 2200 mm Limestone 1000 t/h Germany

Apron feeder AF3400x22 Apron feeder AF1700x12 Heavy-duty type Heavy-duty type Apron width 3,4 m Apron width 1,7 m Centre distance 22 m Centre distance 12 m Feeding material 400x400 mm Limestone 1200 t/h Oil sand 7260 t/h (3x) Chile Canada

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Apron feeder AF2000x15,5 Roller screen RR1945 Heavy-duty type Roller screen width 1900 mm Hematite duricrust 2500 t/h Roller screen length 4680 mm Sierra Leone Phosphat ore 2300 t/h Morocco Roller screen RR2473 Apron feeder AF1400x8 Roller screen width 2400 mm Heavy-duty type Roller screen length 7300 mm Limestone 550 t/h Coal, xylit 1500 t/h Lithuania Poland www.fam.de Förderanlagen Magdeburg

FAM Crushers and Mills

very hard hard medium hard soft moist and sticky

1000 mm 1000 mm Hammer crushers

Jaw crushers Impact crushers

coarse

SAG mills

100 mm 100 mm

Single roller crusher EWB0810MS Rotor diameter 800 mm Rotor width 1000 mm

medium

Slag 25 t/h crushers Roller Germany 10 mm 10 mm

ne ne Hammer mill with separator SHM1820 Rotor diameter 1800 mm Rotor width 2000 mm Roller mills Air sifter SKS4300 1 mm 1 mm Gypsum, FGD gypsum 57 t/h Hammer mills Bulgaria Rod mills

100 µm 100 µm

Ball mills

Special hammer mills

very n 18 very n 19 Impact mills

Double roller crusher ZWB0815MS-H 10 µm 10 µm Rotor diameter 800 mm Rotor width 1500 mm Potash 100 t/h China Single roller crusher EWB0608MS Rotor diameter 600 mm

very ne very ne Rotor width 800 mm Attritor mills Ash 20 t/h 1 µm 1 µm Germany Divisions according to H. Schubert www.fam.de Förderanlagen Magdeburg

Single Roller Crushers Double Roller Crushers

Single roller crusher EWB0810MS Double roller crusher ZWB0815MS-H Rotor diameter 800 mm Rotor diameter 800 mm Rotor width 1000 mm Rotor width 1500 mm Slag 25 t/h Potash 140 t/h Germany Turkmenistan

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Single roller crusher EWB0810 MS-G Double roller crusher ZWB0815MS-H Double roller crusher ZWB0604MS-H Rotor diameter 800 mm Rotor diameter 800 mm Rotor diameter 600 mm Rotor width 1000 mm Rotor width 1500 mm Rotor width 400 mm Slag 90 t/h Potash 130 t/h Burnt lime 40 t/h Germany Germany Germany www.fam.de Förderanlagen Magdeburg

Shear Roller Crushers Impact Crushers

Shear roller crusher SWB0740 Rotor diameter 700 mm Rotor width 4000 mm Coal 2500 t/h Serbia

Impact crusher PB1315PP Rotor diameter 1300 mm Rotor width 1500 mm Lignite, xylit 250 t/h In-pit crushing plant Poland Impact crusher PB1314 Crushing plant on crawlers Rotor diameter 1350 mm Rotor width 1400 mm Overburden, chalk 1700 t/h Russia

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Shear roller crusher SWB0730 Rotor diameter 700 mm Rotor width 3000 mm Coal 1500 t/h Chile www.fam.de Förderanlagen Magdeburg

Impact Hammer Crushers Double Rotor Crushers

Impact hammer crusher DRHB2018R Double rotor hammer crusher Rotor diameter 2000 mm Rotor width 1800 mm Drive power 2x400 kW Limestone, clay 1000 t/h Germany

Impact hammer crusher PHB1618MVD Rotor diameter 1600 mm Rotor width 1800 mm Limestone 330 t/h Romania

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Impact hammer crusher PHB1210PM Rotor diameter 1200 mm Rotor width 1000 mm Gypsum 100 t/h Russia

Impact hammer crusher PHB1826MVD In-pit crushing system SCP1000 Rotor diameter 1800 mm Stationary Rotor width 2600 mm Feeding hopper AT110x7,4 Lignite 1000 t/h Apron feeder AF1800x14 Bosnia-Herzegovina Impact hammer crusher DRHB2018R Belt conveyor stationary GF2000x13 Belt conveyor stationary GF1000x114 Limestone, clay 1000 t/h Germany www.fam.de Förderanlagen Magdeburg

Roller Mills Special Hammer Mills

Roller mill WM0812MH Hammer mill with separator SHM1210V Rotor diameter 800 mm Rotor diameter 1200 mm Rotor width 1200 mm Rotor width 1000 mm Hard coal 250 t/h Air sifter SKS1900-D Germany Natural gypsum 8 t/h Spain

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Roller mill WM0602FRH-V Rotor diameter 600 mm Rotor width 200 mm Potassium sulphate, ammonium sulphate 0,5-2 t/h Germany

Hammer mill with separator Roller mill WM0618HRH-V SHM1610-D Rotor diameter 600 mm Rotor width 1000 mm Rotor width 1000 mm Rotor diameter 1600 mm Potash 52 t/h Nickel ore 17,8 t/h Russia Korea www.fam.de Förderanlagen Magdeburg

Impact Hammer Mills

Impact hammer mill PHM1214MR-V Rotor diameter 1200 mm Rotor width 1400 mm Air sifter ZUS350G Limestone 40 t/h China

Impact hammer mill PHM1625MVD Impact hammer mill PHM1830MVD Rotor diameter 1600 mm Rotor diameter 1800 mm Rotor width 2500 mm Rotor width 3000 mm Hard coal 500 t/h Coal 850 t/h Austria China

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Impact hammer mill PHM1010MVD Impact hammer mill PHM1628MVD Impact hammer mill PHM1416MVD Rotor diameter 1000 mm Rotor diameter 1600 mm Rotor diameter 1400 mm Rotor width 1000 mm Rotor width 2800 mm Rotor width 1600 mm Potash 120 t/h Coal 650 t/h Salt 340 t/h Russia China Bolivia www.fam.de Förderanlagen Magdeburg

Mills For Flue Gas Desulfurization Plants Large-Scale and Compact-Type Ball Mills

Ball mill SBc220x400 Wet process Discharge type: over flow Installed capacity 200 kW Limestone Romania

Ball mill SBc260x525 Wet process Discharge type: over flow Installed capacity 450 kW Limestone Portugal

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Ball mill NBc300x1200 Ball mill SBc220x400 Ball mill SBc220x400 Wet process, two-stage Wet process Wet process Discharge type: over flow Discharge type: over flow Discharge type: over flow Installed capacity 1200 kW Installed capacity 200 kW Installed capacity 250 kW Limestone Limestone Limestone Germany Vietnam Spain www.fam.de Förderanlagen Magdeburg

Fabrication and Installation Service FAM designs, fabricates, delivers and installs ready to use Tele-Service systems whose core parts are manufactured in our own facility. ■■ Specific machine and process data transfer ■■ Cost savings in reduction of on-site service ■■ Detailed planning of assembly and reconstruction ■■ Quicker response time in case of faults which reduces downtime measures for steel structures and machines based ■■ Preventive and condition-dependent maintenance on proven technologies, or implementation of new ■■ Early malfunction recognition and prevention of damages technologies ■■ Substantial reduction of repair costs ■■ In-house production and assembly resources ■■ Supervision of assembly preparation and execution with Spare Parts Service qualified, knowledgeable and experienced employees ■■ Guarantee of meeting the international safety and quality ■■ Customer-friendly, optimized spare parts management concepts standards, as well as delivery dates ■■ Recommendations for strategic spare parts storage ■■ Availability of qualified personnel ■■ Generation of spare and wear parts catalogs ■■ Manufacturing and delivery of spare and wear parts ■■ Vendor-independent spare parts service ■■ Provision of spare and wear parts based on special agreements

Maintenance

■■ Performance of scheduled maintenance field support by FAM technicians ■■ Creation of maintenance documentation ■■ Recording of maintenance measures completed ■■ Preparation and realization of equipment shutdowns ■■ Minimizing of downtimes which in turn lowers maintenance costs ■■ Full time maintenance Training

■■ Preparation of specific training programs in compliance with client needs ■■ Skilled training and instructing of operators and maintenance personnel ■■ Training courses on site or at selected venues ■■ Virtual interactive training for selected equipment ■■ Training by highly qualified instructors Automation 32 33 ■■ Development of concepts for automatic operation of materials handling systems ■■ Programming of customized control software ■■ Installation of advanced control systems for automatic operation ■■ Remote access to control software www.fam.de Förderanlagen Magdeburg

Technological Competency Primary Treatment Corrosion Protection ■■ Manual steel shot blast-cleaning for element sizes of up ■■ Surface pre-treatment to 25 x 8 x 5 m - Ensuring the standard degree of cleanliness of Sa2,5 ■■ Continuous automatic steel shot blast-cleaning for to Sa3 acc. to DIN ISO 12944-4 by steel shot / slag lengths of up to 14 m blasting - Sheet width of up to 2,500 mm ■■ Wet-coating systems - Profiles up to IPB 1,000 mm - Airless wet coating (atomization of the paint without - Pipes up to Ø 500 mm compressed air, only via material pressure) ■■ Ensuring the standard degree of cleanliness Sa2.5 acc. - Air mix (atomization of the paint with compressed air) to DIN EN ISO 12944-4 - Electrostatic (charging of the spray paint particles, magnetic attraction to the work piece) - Component dimensions of up to 25 x 7,8 x 5,4 m Shaping ■■ Powder pre-coating ■ - Components of up to 700 kg with forced drying, ■ CNC bending presses degrea-sing, zinc phosphatizing, passivation for (serial) - Pressing force of 400 Mp parts - Bending length of up to 6,050 mm - Powder coating machine for (serial) parts in - Stand distance 5,055 mm automatic and manual mode, with continuous iron / - Distance of stand and shaping die of up to 400 mm ■ zinc phosphatizing ■ Roll bending, rolling ■■ Powder coating - Plate width of up to 2,500 mm - Continuous flow system for iron and zinc - Plate thickness of up to 60 mm phosphatizing - Component dimensions of up to 6 x 0,9 x 1,9 m Cutting - Item weight of up to 800 kg ■■ Laser cutting Steel construction ■■ Cutting area: width x length of up to 3,000 x 8,000 mm ■■ Autogenous cutting ■■ Solid steel structures or framework structures of up to ■■ Cutting area: width x length of up to 5,600 x 15,000 mm 100 t piece weight ■■ Cutting with mitre saw - Assembly on leveled plate areas - Profile width of up to 420 mm - Flame straightening after welding process - Profile height of up to 400 mm - 2D / 3D linear measurements - Length of material of up to 12,000 mm ■■ Welding procedures MAG-, UP-, WIG-, MIG-, Bolt-, Resistance-, E-, and Innershield-welding - Certificate class E Machining - Welding supervision by certified engineers - Welding effort performed by qualified welders ■■ CNC turning of small and large dimension parts of up to 80 t using steady rests Assembly - Over base Ø of up to 2,800 mm - Over slide with Ø 1,800 x 10,600 mm ■■ Machine assembly 34 - Over slide with Ø 2,600 x 8,000 mm - single components weights of up to 100 t on levelled 35 ■■ CNC vertical turning and milling for single weights of up plate areas to 90 t ■■ Complete and module-wise assembly of steel structures - Face plate of up to 6 m with load capacity of up to 180 t and machine components with following completion - Clearance width / height 7,500 / 3,500 mm by lubrication and hydraulic systems and test runs - Max. machining Ø 10,000 mm ■■ Measuring and testing ■■ CNC portal milling of up to 20 t - 2D / 3D linear measurements - Component dimensions 10 x 2 x 2 m - Alignment and direction measurements by laser - Machining height 1,100 mm - Engine speed, rotation and temperature measurements ■■ CNC 5-axis machining centre - Static balancing - X / Y / Z-axis up to 1,300 / 600 / 800 mm - Load capacity of up to 1 t ■■ Boring conventional / CNC, lifting capacity of crane 50 t Logistics - Spindle diameter 130 / 180 mm ■■ Single components and sub-assemblies packing acc. to - X / Y / Z-axis up to 12,000 / 6,000 / 1,500 mm HPE-standard - W-axis up to 1,000 mm - Shipping by truck, rail or inland water vessels, as - Turntable 4 x 4 m ocean or air freights

- Load capacity of up to 75 t, as CNC-axis 118/E/201903/MP FAM - Heavy-load and special transport Flexibility And More famde famde Förderanlagen Magdeburg Förderanlagen Magdeburg

The Global Bulk Materials Expert Turnkey facilities and systems by FAM for

■■ Mining ■■ Port Handling ■■ Fertilizer Industry ■■ Metallurgy ■■ Power Plants ■■ Building Materials Industry ■■ Chemical Industry ■■ Cement Industry

Machines and handling systems for mining, conveying, storing, crushing, grinding, blending, loading and unloading of minerals and of materials

■■ Bucket Wheel Excavators ■■ Bucket Ladder Excavators ■■ Crawler-Mounted Transfer Conveyors ■■ Large-Size Belt Conveyors ■■ Head and Tail Drive Stations ■■ Stackers and Spreaders ■■ Tripper Cars ■■ Hopper Cars ■■ Cable Reel Cars ■■ Transport Crawlers ■■ Conveyor Bridges ■■ Reclaimers ■■ Blending Beds ■■ Bucket Wheel Reclaimers ■■ Stacker-Reclaimers ■■ Belt Conveyors ■■ Pipe Conveyors ■■ Drag Bar Feeders ■■ Apron Feeders ■■ Roller Screens ■■ Roller Crushers and Mills ■■ Impact Crushers and Mills ■■ Hammer Crushers and Mills ■■ Ball and Rod Mills ■■ Truck Loading Stations ■■ Train Loading Stations ■■ Wagon Unloading Stations ■■ Shiploaders ■■ Ship Unloaders made by FAM FAM Magdeburger Förderanlagen und Baumaschinen GmbH Sudenburger Wuhne 47 39112 Magdeburg Germany Phone +49-(0)3 91 / 63 80-0 Fax +49-(0)3 91 / 63 80-10 0 99 e-mail [email protected] internet www.fam.de