MAGAZINE 67TH EDITION

• ClassNK expands in North America

• Safety Management Systems - one year on

• The MALS revolution

• Extending the LNG frontiers Class of our own Welcome to the 67th editi on of ClassNK Magazine.

These past several years have marked a period of in- credible growth for ClassNK. Our positi on as one of the world’s leading classifi cati on societi es, with more than 220 million gross tons, was reinforced by the additi on of 859 vessels totalling more than 20.5 million gross tons to our register in 2013. This marked the third year in a row that ClassNK has registered an annual total of more than 20 million gross tons.

This incredible growth mirrors the expansion of our service network, and increasing ability to support ship- owners around the world. Signifi cantly, in 2013, trans- fers accounted for nearly 33% of vessels and more than 25% of all tonnage registered. Owners, parti cularly in Europe and America, are increasingly recognizing ClassNK’s key strengths and enduring commitment to serving markets and to supporti ng key research and constructi on, and operati on. Perhaps nowhere has this development initi ati ves across the enti re spectrum of commitment been made clearer than in our acti viti es in the mariti me industry, from health and safety to vessel North America. In 2013, we not only earned expanded design, constructi on and surveys and the environment. authorizati on to carry out surveys on behalf of the US Coast Guard, but we also announced the acquisiti on of Owners are increasingly Portland, Maine-based safety management consulti ng fi rm Safety Management Systems LLC, the fi rst acqui- “recognizing ClassNK’s key strengths siti on in our history and major step towards provid- ing a fuller range of services to owners and operators and enduring commitment throughout the North American shipping industry.

On the research side, we have not only provided sup- Now, just one year later, the very fi rst US fl agged vessel port for new technology to help improve fuel effi ” ciency is joining the ClassNK register, and we are further work- and reduce GHG emissions like the Mitsubishi Air Lubri- ing to strengthen our survey services and operati ons cati on System, but we have also signed with the “Maria all across North America. The arti cles in this editi on of Tsakos” Foundati on-Internati onal Centre for Mariti me ClassNK M agazine cover just a small porti on of our ap- Research and Traditi on in Greece to further mariti me proach to improving our acti viti es, both in North Amer- research, protect the environment, and ensure the ica and around the world, but I believe they showcase health and safety of seafarers. our commitment to becoming a classifi cati on society that is ever bett er, more effi cient, and more committ ed On the service side, we have worked to improve our to excellence. service network and to provide shipowners, opera- tors, and shipyards with the full range of services that Noboru Ueda is essenti al to ensure safe and effi cient vessel design, Chairman and President of ClassNK

ClassNK Executi ve Operati ons Division, MAGAZINE 4-7 Kioi-cho, Chiyoda-ku, Tokyo 102-8567, Japan 67TH EDITION Tel: +81-3-5226-2047 Fax: +81-3-5226-2034 E-mail: [email protected] Published by JLA media

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4 ClassNK news 14 Air bubbles: The path to least resistance ClassNK is never far from the media spotlight as it sets the internati onal agenda Revoluti onary technology for the enti re marine industry 6 Expanding in North America 18 Interview: Hayato Suga ClassNK reinforces its commitments and reaches into brown water market Naval architect dedicated to taking a more proacti ve role 10 Meeti ng the safety challenge 20 Extending fronti ers for LNG The Society’s fi rst acquisiti on benefi ts owners and operators ClassNK at the forefront of crucial technological initi ati ves 12 Green leadership: Archer Daniels Midland 23 ClassNK events in 2014

ClassNK services cement relati onship with A global iti nerary is in place for the Society’s global leader senior executi ves

67TH EDITION news

NEW GAS FUELLED SHIPS GUIDELINES CLASSNK SETS NEW TONNAGE RECORDS

ClassNK has released a second version of the Guidelines A total of 859 vessels totalling more than 20.5 million for Gas Fuelled Ships. This refl ects the requirements for gross tons were added to the ClassNK register in 2013, the design of natural gas fuelled ships based on the out- marking the third straight year that ClassNK has registered come of discussions at the Internati onal Mariti me Organi- an annual total of more than 20 million gross tons. New- zati on on the Internati onal Code of Safety for ships using buildings accounted for 588 ships of more than 15.3 mil- gases or other low fl ash point fuels. With the mariti me in- lion gross tons and ClassNK’s growth in Europe, in parti c- dustry turning to natural gas as potenti ally a cleaner alter- ular, was refl ected by transfers accounti ng for nearly 33% nati ve to liquid fuel oil and gas prices expected to fall due of vessels and more than 25% of all tonnage registered in to the development of non-conventi onal energy resources 2013. The fi gures cap a decade of growth which has seen such as shale gas, discussions on the IGF Code have been the Society’s register increase by more than 100 million accelerated. A draft of the Code, which has been in place gross tons since 2003. In November 2013 the register since 2009, is set to be fi nalized this year. topped 220 million gross tons for the fi rst ti me.

NEW GUIDELINES ON WELDING OF DUPLEX CLASSNK JOINS RESEARCH PROJECT ON NEW

STAINLESS STEELS SOX SCRUBBER TECHNOLOGY

ClassNK has released new Guidelines on the Welding of ClassNK is to parti cipate in a project to install and veri-

Duplex Stainless Steels to help shipyards safely and eff ec- fy the eff ecti veness of new sulfur oxide (SOX) scrubber ti vely make use of new materials increasingly being used technology onboard a 7,500 unit pure car carrier under in the constructi on of cargo tanks for chemical carriers. constructi on for Kawasaki Kisen Kaisha (K-Line) at Ja- The vast majority of chemical tankers with stainless steel pan Marine United Corporati on and due for delivery in cargo tanks are built at Japanese shipyards which have 2016. K-Line will install a new hybrid SOX scrubber sys- traditi onally used austeniti c steels for cargo tank con- tem developed by Mitsubishi Heavy Industries and Mit- structi on. However, the shipyards are increasingly using subishi Kakoki Kaisha as part of the Drive Green Project Duplex stainless steels as an alternati ve for their corro- and the vessel will be the fl agship of a series of eight sion resistance and high strength properti es. new pure car carriers on order to K-line.

NOBORU UEDA HONORED FOR LIFETIME ACHIEVEMENT

ClassNK Chairman and President Noboru Ueda has been honored with the Global Lifeti me Achievement Award at the Shipping Marine and Ports 2014 Leadership and Excellence Awards at the Lalit Hotel in Mumbai. “This award symbol- izes the recogniti on of the industry for the work we are carrying out at ClassNK, and for that I am truly grateful,” Mr Ueda said.

4 CLASSNK AND “MARIA TSAKOS” FOUNDATION IN MARITIME RESEARCH COOPERATION

ClassNK and the “Maria Tsakos” Foundation-Interna- of exposure to ambient particles to establish whether tional Centre for Maritime Research and Tradition have they constitute a health hazard for ship crews, particu- signed a memorandum of understanding to further larly those working in engine rooms and to quantify any maritime research and environmental protection. The associated potential health risks. Chios-based foundation is recognized as one of the leading maritime non-governmental and philanthropic organizations in Greece. The memorandum was signed by ClassNK Chairman and President Noboru Ueda and Efthymios Mitropoulos, the Foundation’s Chairman and International Maritime Organization Secretary-Gen- eral Emeritus. They were joined by Panagiotis Tsakos, founder of the Tsakos Group of Companies, Vassilis Papageorgiou, Vice President of the Group, Stamatios Krimizis, Chairman of the Foundation’s Scientific Coun- cil, and many distinguished guests. The first project un- der the cooperation scheme, Study on the Health Im- Noboru Ueda and Efthymios Mitropoulos pact of air-Pollution in Ships (SHIPS) will assess levels welcome the cooperation

CLASSNK ISSUES RECYCLING ‘FIRST’ IN JAPAN NOBORU UEDA APPOINTED ACS CHAIRMAN

ClassNK has issued the first Statement of Compliance Noboru Ueda assumed the role of Chairman of the Asso- for a ship recycling facility in Japan to Miyaji Salvage Co ciation of Asian Classification Societies (ACS) on January Ltd. It certifies that the facility and recycling procedures 1 2014. ACS comprises Biro Klasifikasi Indonesia, China comply with the Hong Kong International Convention for Classification Society, Indian Register of Shipping, Korean the Safe and Environmentally Sound Recycling of Ships, Register of Shipping, Vietnam Register and ClassNK. Mr 2009. Miyaji Salvage is the third company to be awarded Ueda said that under his chairmanship ACS would work a statement of compliance by the Society. The first was to more proactively contribute to the development of Jiangmen Zhongxin Shipbreaking & Steel, in December balanced global regulations at the International Mari- 2012, followed in September 2013 by Dalian Shipbuilding time Organization and other regulatory bodies by con- Industry Marine Service Co Ltd. solidating the opinions of ACS members.

CLASSNK RELEASES FIRST HARMONIZED CSR CLASSNK IN RIO TINTO IRON ORE PACT COMPLIANT SHIP DESIGN SUPPORT SOFTWARE ClassNK and Rio Tinto Iron Ore have signed a collabora- ClassNK has released a new version of its PrimeShip-HULL tive agreement focusing on the safe carriage of iron ore. (HCSR) ship design support software, the first to fully sup- ClassNK Executive Vice President Yasushi Nakamura said: port the new Common Structural Rules (CSR) adopted by “Both Rio Tinto and ClassNK have decades of specialized the International Association of Classification Societies knowledge and expertise related to the maritime trans- (IACS). The new IACS CSR unify and harmonize the techni- port of solid bulk cargoes. By signing this agreement we cal requirements of the existing CSR for tankers and bulk hope to share this rich history and knowledge to benefit carriers and incorporate new requirements for more com- the entire maritime community.” Warwick Smith, Man- prehensive structural analysis at the design stage, including aging Director, Sales and Marketing for Rio Tinto Iron finite element analysis covering the entire range of cargo Ore added: “This agreement realizes mutually beneficial hold structures and new formulae for buckling, fatigue, and collaboration with one of the leading classification soci- residual strength criteria to enhance safety and reliability. eties, and I hope it will expand into a wider cooperation.”

5 Expanding in North America SLNC Pax is the fi rst US fl ag vessel to join the ClassNK register

With a history in North America spanning more than half a century, ClassNK is working to make its services even bett er.

When ClassNK opened its fi rst offi ce in North America more ever more important as they serve a rapidly growing num- than 50 years ago, it was a diff erent era for the Society and ber of North American and internati onal clients. the enti re mariti me industry. ClassNK’s New York offi ce, which opened in 1962, was only the second offi ce the Soci- Much of ClassNK’s rapid growth in the region is due to the ety had opened outside of Japan, and was meant to serve commitment of its current Chairman and President, No- the growing needs and increasingly internati onal routes of boru Ueda, who has made expansion in North America a its primarily Japanese clients. Today, ClassNK has grown to key focal point for the Society’s operati ons. A substanti al become a truly global organizati on with some 130 offi ces increase in the number of surveys carried out, expansion worldwide, and its North American operati ons are growing of the North American Committ ee, expanded authorizati on

6 Special feature - North America

from the US Coast Guard, the fi rst acquisiti on in the Soci- Over this period, the number of surveys and audits con- ety’s history and additi on of the fi rst US fl ag vessel to its ducted by ClassNK in North America has grown steadily, register this year, the oil/chemical tanker SLNC Pax, bear especially in the past few years. Last year, for example, testi mony to Mr Ueda’s vision. North American offi ces carried out a total of 1,744 surveys, a 20% increase on 2012 and a substanti al 36% increase on In the intervening years, ClassNK has demonstrated its 2011, underscoring Mr Ueda’s stated intenti on on becom- commitment to serving the North American mariti me com- ing Chairman and President in 2008 to make the US market muniti es by establishing a network of nine offi ces in the re- a key focus. gion beginning with New Orleans in January 1978. In 1980, Mr Ueda, at the ti me working in Head Offi ce in the Devel- In 2010, ClassNK established its North American Commit- opment Department, established the Society’s fi rst west tee under the Chairmanship of Eagle Shipping Internati on- coast offi ce in Seatt le, where he served as General Man- al, and today the Committ ee has grown to include some 16 ager unti l 1985. Mr Ueda’s tenure in Seatt le was marked companies from throughout the region. The Committ ee, in by the disti ncti on of being one of the youngest staff to be common with all ClassNK committ ees, is a regional group given such great responsibility. of key stakeholders who serve in an advisory capacity and help the Society bett er understand clients, their needs, and ClassNK has conti nued to expand its service network how to bett er to serve each local market. While the North throughout North America, establishing new offi ces in Los American Committ ee is comprised primarily of bulker, tank- Angeles in March 1981, Houston in April 1982, Vancouver er and container carrier owners, it is expanding to bring in December 1995, Norfolk in October 2000, Montreal in together owners and operators of all kinds of vessels from June 2001, Miami in May 2005 and, most recently, in Port- throughout the North American community. land in February 2013 with the acquisiti on of US safety management consultancy, Safety Management Systems, Of course, even as ClassNK has conti nued its historical fo- LLC. cus on ocean-going vessels, Mr Ueda has also worked to provide bett er support for the domesti c and inland ship- Initi ally ClassNK’s offi ces in North America served vessels ping industries. At the end of 2012, the Society was grant- owned primarily by Japan’s major shipping lines, in ti me ed expanded authorizati on from the United States Coast growing to include owners with strong ti es to Japanese Guard (USCG) to carry out a full range of surveys for the shipyards and trading houses. ClassNK’s presence conti n- SOLAS, MARPOL and AFS conventi ons, as well as ISM Au- ued to grow as it developed strong connecti ons with local dits on behalf of the United States fl ag administrati on. owners, including both domesti c operators and owners with Asian roots. In recent years, ClassNK’s operati ons in ClassNK Executi ve Vice President Takuya Yoneya signed the the region have surged as the newbuilding boom of the mid agreement early in January 2013 at USCG Headquarters in 2000s helped propel ClassNK to become the world’s largest Washington DC. Dr Yoneya expressed ClassNK’s apprecia- classifi cati on society. ti on for the recogniti on and exchanged signed copies of the authorizati on agreement with USCG Rear Admiral Joseph Over the years, the number of staff employed by ClassNK A. Servidio. in North America has risen to more than 40 in number. In line with the Society’s streamlined management policy Having earned USCG authorizati on to carry out certi fi cati on some 80% are surveyors, auditors, or safety management for the Load Line and Tonnage Measurement Conventi ons consultants. (TM69) in 2011, the agreement allowed ClassNK to build

7 on its traditi onal focus on the internati onal shipping or ble for ClassNK to issue a wide range of certi fi cati ons for US ‘blue water’ sector of the American shipping industry and fl agged vessels in every part of the industry. address growing demand for high quality certi fi cati on ser- vices from domesti c shipping lines. Following the announcement Mr Ueda stressed the impor- tance of the US mariti me industry and restated ClassNK’s The expansion of recogniti on by the USCG to cover SOLAS, commitment to it. “America is among the world’s top na- MARPOL, and ISM among other conventi ons made it possi- ti ons in terms of both vessel numbers and tonnage, and

CLASSNK IN NORTH AMERICA: KEY DATES

1962: New York offi ce established.

1980: Noboru Ueda establishes the Society’s fi rst west coast offi ce in Seatt le in September.

2010: ClassNK North American Committ ee is estab- lished.

2011: ClassNK receives authorizati on from US Coast Guard for Load Line, TM 69 conventi ons.

2012: US Coast Guard expands ClassNK’s authorizati on. Executi ve Vice President Takuya Yoneya is pictured (be- low) with Rear Admiral Joseph A. Servido. 2013: ClassNK acquires Safety Management Systems LLC (SMSLLC). Noboru Ueda and Bill Mahoney (pic- tured above) sealed the agreement at the CMA meet- ing in March.

2014: w Schuyler Line Navigati on Company’s 7,985 dwt oil/chemical tanker SLNC Pax becomes the fi rst US fl ag vessel to join the ClassNK register.

w ClassNK establishes a new management team in North America.

w The North American Committ ee is expanded to 16 member companies.

8 Special feature - North America

the industry here is incredibly dynamic, including not only challenges and can secure the greatest benefi ts. With the major charterers but also an incredibly diverse shipping acquisiti on of SMSLLC, we can now off er inland, coast- community that includes not only blue water shipowners al, off shore, and ocean-going vessel owners full support but also inland brown water shipping, coastal shipping, and throughout the safety management process.” the off shore sector. Bill Mahoney, Director of SMSLLC, said his company had “At ClassNK we have served the American blue water ship- worked alongside ClassNK for many years and both greatly ping community for more than 50 years now, but with this respected each other as leaders in their respecti ve fi elds. authorizati on from the USCG we will now be able to greatly “With this new partnership we will be able to combine our expand our operati ons to include coastal, gulf, and inland experti se and reputati on in the US shipping industry with shipping, as well as the growing off shore energy and wind the resources and support of the world’s largest classifi ca- sectors. ti on society. This is a partnership that will allow us to ex- pand our services, not just for the benefi t of our clients, but “Both blue and brown water shipowners and operators for the benefi t of the enti re US mariti me sector.” face a number of new challenges related to new environ- mental and safety regulati ons, and with this recogniti on Those words have rung true for ClassNK, which has moved from the USCG, we will now be making signifi cant additi ons from success to success in the region. In 2014, not only has to our survey network and human resources in America in the ClassNK North American Committ ee been expanded, order to bett er support the mariti me industry throughout but ClassNK has registered its fi rst US fl agged vessel, the the United States.” SLNC Pax, a 7,985 dwt oil/chemical tanker owned by Schuy- ler Line Navigati on Company. As part of a broader expansion into the US domesti c and brown water shipping industries ClassNK completed the The registrati on marks another important step forward acquisiti on of safety management consultancy, Safety for ClassNK, which even today is moving to increase Management Systems, LLC (SMSLLC) in March 2013. The its support for domesti c and regional owners. In April, acquisiti on marked the fi rst ti me in its 113-year history that ClassNK will introduce a new management team in North ClassNK had acquired another company. America, with Stewart Lee taking the role of Regional Manager, and Seiichi Gyobu taking the newly established Portland, Maine-headquartered SMSLLC was recognized as role of Survey Department General Manager resident in one of the top safety management consulti ng fi rms in the North America. This will mark the fi rst ti me that ClassNK US, having been chosen by the New York Department of has placed high level survey management functi ons in Transportati on to assist the operator of the Staten Island North America. ferry to develop a world class safety management system following a fatal accident in 2003. It is a bold move, one that is best refl ected in the words of Mr Ueda: “Supporti ng the North American mariti me in- Mr Ueda announced the acquisiti on at the Connecti cut dustry has long been one of our key goals, and with this Mariti me Associati on’s Shipping 2013 Conference and Ex- new management team we are bett er able to achieve that hibiti on where he said: “Unti l now, ClassNK has focused goal than ever before. At ClassNK we remain dedicated to primarily on the certi fi cati on of safety management sys- providing the best possible service to our clients, and by tems, but it is the development and implementati on of strengthening our human and survey resources in North safety management systems where owners face the most America, we are making that promise a reality.”

9 Meeti ng the safety challenge ClassNK’s fi rst major acquisiti on of another company in March 2013 signalled a broader expansion into the challenging US domesti c and brown Bill Mahoney, water shipping industries. SMSLLC Director

The US brown water industry is a vital component of both uti lize its experience and the experti se of SMSLLC to tailor domesti c and nati onal trade, as ClassNK recognized through safety management systems that are specifi c to the needs the acquisiti on of US safety management consultancy Safety of inland and brown water operators and jointly provide Management Systems LLC (SMSLLC), whose clients include high-quality and cost-eff ecti ve soluti ons to the industry. a diverse range of US commercial and public operators man- aging domesti c and foreign fl agged vessels. ClassNK had focused primarily on the certi fi cati on of safety management systems. “But it is in the development and im- Tugs and barges on the Mississippi and other US rivers trans- plementati on of safety management systems where owners port 20% of the nati on’s coal exports and 60% of its grain, face the most challenges and can secure the greatest bene- making the sector an important component of internati onal fi ts,” ClassNK Chairman and President Noboru Ueda told the mariti me trade. ClassNK classifi es in excess of 35% of the Connecti cut Mariti me Associati on a year ago. world’s bulk carriers and signifi cant volumes of US grain and coal cargoes are transported on Society-classed vessels. “With the acquisiti on of SMSLLC, we can now off er inland, coastal, off shore, and ocean-going vessel owners full sup- Portland, Maine-based SMSLLC was founded in 1996 to port throughout the safety management process.” provide regulatory compliance assistance to ship managers. The company is recognized as one of the United States’ top SMSLLC works with clients to develop sustainable systems safety management consulti ng fi rms, having been selected that focus on the end-users as well as management, custom- by the New York City Department of Transportati on to assist ers and other stakeholders. Clients benefi t by implementi ng the operator of the Staten Island Ferry in developing a world management systems that are unique to their organizati on class safety management system. This assignment followed and functi on on a practi cal basis. Management systems may the accident in October 2003 when eleven people were be developed to target parti cular outcomes including those killed and 71 injured as the Andrew J. Barberi crashed full- described by various management system standards. speed into a concrete pier at the St George ferry terminal. Planned, predictable and proacti ve services to support SMSLLC has paid parti cular att enti on to assisti ng ship man- compliance measures around the clock are available in sup- agers to develop and implement safety management sys- port of a variety of systems and programs relati ng to the tems as part of Internati onal Safety Management (ISM) ISM Code, ISPS Code, Mariti me Transportati on Security Act, Code requirements. ClassNK helped develop the ISM Code ISO 9001, ISO 14001 and other standards. SMSLLC provides and, as the world’s leading provider of ISM certi fi cati on, its dedicated resources on a fi xed-basis and comprehensive experience with ISM globally will contribute to the safety of compliance support arrangements tailored to unique client the brown water industry. needs and staffi ng arrangements.

ClassNK recognized the need to adapt ISM systems used in- SMSLLC had worked alongside ClassNK for a number of ternati onally to the specifi c scope and needs of the brown years prior to the acquisiti on. As a leader in its fi eld, why water industry. Working with SMSLLC, ClassNK is seeking to did the company take a further step and opt to join forces

10 Special feature - North America

with ClassNK? What has the formal link with the Japanese “Well, it is my personal opinion that it may have been over- Society brought to the venture? stated early on – but that is not atypical for emerging market opportuniti es,” says Mr Mahoney. “I believe there will be op- “Integrity,” says Bill Mahoney, SMSLLC Director. “ClassNK and portuniti es for those who can demonstrate that they have the SMSLLC have enjoyed a long relati onship and shared commit- respect of the industry, have demonstrable experience that ment to provide value to clients by focusing on specifi c areas brings value, and that they off er appropriately tailored services. of subject matt er experti se and delivering results. In our view, We have reasonable expectati ons for the brown water market ClassNK exemplifi es the role of a classifi cati on society and the and also expect growth in our blue water market as well. fi t was the most natural one for both parti es. “We off er professional services. The greatest challenge for us “I’m not sure there has ever been a seamless venture in any is always in fi nding the right people to staff our operati ons. industry, but ClassNK conti nues to make commitments to As in any business, the balance between keeping everyone ti me and other resources to provide SMSLLC with ongoing producti ve while pursuing growth is elusive. access to vital systems and informati on. I think the mar- ketplace has reacted in a very positi ve manner. Those who “Our conti nued intent is to build client referrals, strengthen know us understand that we focus quite a bit on establishing relati onships, and gain industry recogniti on primarily through a close working relati onship with our clients and treat them customer sati sfacti on - the results of our client work. We have as individuals with unique requirements and expectati ons. never been big supporters of display adverti sing as a means to promote our brand. That may change in the future, but we “ClassNK has respected this focus – as we knew they would have always treated each engagement as an opportunity to – and we believe the marketplace bases its opinion on re- build a successful résumé and list of referrals.” sults. I would say the results have been very positi ve to date. We have added some substanti al clients to our organizati on SMSLLC, according to Mr Mahoney, has pinpointed aggres- since January 2013.” sive growth targets that will require a well-coordinated mar- keti ng strategy. “I would like to think that we can scale growth Was the venture borne of a desire to expand or to take organically in much the same way that we have for years, advantage of a relaxati on in US government legislati on to though I have enough awareness to realize that this approach allow others than ABS to provide safety management cer- will need to be modifi ed,” he says. ti fi cates to vessels operati ng within the Great Lakes region and on US waterways? “We intend to adopt co-marketi ng opportuniti es with other enti ti es and to support more acti ve involvement with key in- “Naturally we have a keen interest in seeing ClassNK suc- dustry groups and potenti al clients.” ceed as class in the domesti c market,” says Mr Mahoney. “While we are an autonomous and separate enti ty, ClassNK As to where Mr Mahoney expects SMSLLC to be in fi ve years benefi ts from having a domesti c partner that is familiar with from now, he says: “I would like to think that you would see the landscape in the US. I fully expect our cross synergies to a very similar company – only with more staff and a greater multi ply and result in greater opportuniti es for both enti ti es diversity and volume of clients and services. I expect to de- over the coming years. velop additi onal competencies in-house to address increas- ing regulatory demands and client expectati ons. I expect to “The interrelati on between our companies on a day-to-day integrate benefi cial technologies that enhance the end-user basis has become part of our operati onal routi ne. We have experience of our services wherever we can. ongoing and informal communicati ons regularly between Tokyo and Portland, Maine, as well as with our leadership in “As far as physical presence is concerned, I can easily imag- NK’s Long Beach offi ce. All operati onal decisions are left to ine the additi on of one and possibly more offi ce locati ons our areas of experti se.” in the US to bring us closer to our clients in key markets. Technology is great, but in our business it is essenti al to Can the scale and importance of the US brown water mar- have face ti me with shipboard and shore-based personnel ket be under or overstated? on a regular basis.”

11 Green leadership: Archer Daniels Midland

The group’s US barge operati on, Amer- SMSLLC, ClassNK is now also working ican River Transportati on Company with ADM to establish new compliance (ARTCo), was established in 1968 as procedures for its inland US opera- the inland waterways transportati on ti ons, as well. unit for ADM’s dry bulk cargoes includ- ing grains, oilseeds and other agricul- The man responsible for developing tural products. Over the years, ARTCo ADM’s inland and ocean-going ship has grown from an 80-barge strong op- technical and constructi on program is erati on to one with over 2,100 barges ARTCo President Royce Wilken, former and 85 tug boats, a U.S. Gulf stevedor- President of the American Waterways ing operati on, a liquid terminal/pipe- Operators, and currently a member of line operati on and 12 inland harbor ClassNK’s North American Committ ee. ClassNK supports Archer Daniels Mid- operati ons serving customers located land’s ‘super eco’ Post-Panamax new- on the U.S. inland waterways. Mr Wilken says there are natural syn- building program and its crucial US ergies between the brown water and brown water operati ons. Building on this foundati on of success blue water sides of ADM’s shipping in the US, ADM made a decision to business which have helped ADM Archer Daniels Midland (ADM) began purchase and operate a fl eet of ocean establish its new foothold in the its operati ons over 105 years ago as a going vessels in 2010, a decision which ocean-going vessel market. small Midwestern US grain and pro- introduced the company to ClassNK. cessing operati on but has grown to be- Just as ADM’s ocean going fl eet has “The ADM Harvest Shipping and ART- come a top 50 company on the highly grown over the years, so too has its re- Co teams have the experti se to man- infl uenti alFortune 500 annual listi ng of lati onship with ClassNK. age both ADM-owned ARTCo and America’s largest corporati ons. While Harvest Shipping companies,” says Mr perhaps best known in the mariti me ADM subsidiary Harvest Shipping now Wilken. “Interesti ngly, both marine op- industry as one of the world’s largest owns a fl eet of eight bulk carriers as erati ons have similariti es in their oper- charterers of ocean-going vessels, well as three Post-Panamax ships un- ati ons. Vessel personnel are relati vely ADM also has a long history of owning der constructi on at Oshima Shipbuild- the same in demeanor and technical and operati ng vessels, especially in the ing in Japan, all of which are registered skills. Most mariners view their day- US domesti c market. with ClassNK, and through its affi liate to-day tasks not as a job but a lifestyle.

12 Special feature - North America

Bridge management responsibiliti es sistency of excellence has driven our lasti ng bulk carriers for many years,” he for both disciplines are separated by fl eet to higher standards than were in says. “The Japanese shipbuilding indus- the implementati on of the ISM system. place upon vessel acquisiti on. try has displayed a willingness to employ Brown water operati ons in the US are technology into its long-standing quality taking a turn towards an inspected “The ClassNK contributi on has greatly constructi on process to produce a bett er vessel regime which will align both dis- supported our company, which now ship. Clearly, these Japanese shipbuild- ciplines even closer. monitors performance of criti cal areas ing companies are investi ng well into the of operati on in lieu of reacti ng to situ- future by introducing the most environ- “Technically, river and ocean going ati ons that may arise. ClassNK has pro- mentally supporti ve and economically vessels are very similar with size of vided engineering services for major operati ng dry bulk carriers.” equipment being the main diff erence. repairs, as well as inspecti on services, A main engine power plant, turbo and now the relati onship includes the Delivery of Harvest Shipping’s new ADM chargers and generators serve as the development of an ARTCo towing man- MAX Post-Panamax vessels will coincide heartbeat of the ship. Bridge equip- agement system for our brown water with the expansion of the Panama Ca- ment overlaps with the use of elec- operati on through the ClassNK affi liate, nal and off er more direct routes to mar- tronic charts, radars, cellular and satel- SMSLLC. All these contributi ons add val- kets. The ‘super eco-ships’ will be pow- lite phone technology.” ue to the marine operati ons of ADM.” ered by Mitsubishi 6 UEC 60 LSE- Eco-A2 electronic engines and incorporate new Mr Wilken emphasizes that it is This relati onship between the com- green technology including Mitsubishi’s ClassNK’s ability to provide high quali- panies has also been made stronger MALS system (see page 14), which will ty service and support ADM’s acti viti es by ClassNK’s support for ADM’s new- greatly reduce the amount of CO2 emis- both internati onally and domesti cally building program at Japan’s renowned sions per ton shipped. that has helped cement the relati on- bulk carrier builder, Oshima Shipbuild- ship between the two companies. ing. Mr Wilken says ADM was keen to “The new ADM MAX vessels will make build in Japan because it had received it possible for us to transport cargoes “ClassNK’s organizati on has been re- immense support for the project from more effi ciently and with less emission sponsive from the beginning of our re- Japan’s shipbuilding community, its than ever before,” says Mr Wilken. lati onship, providing resource support suppliers and ClassNK, with all parti es “ClassNK, as an advisor and classifi ca- in surveying and later on a global net- working together to ensure the suc- ti on society, has delivered a complete work of offi ces, staff ed with qualifi ed cess of the project. package for the successful delivery of and trained personnel that are consis- these vessels, and we look forward tent in their standards and fair in their “It is no secret that Japanese shipbuild- to working with the Society for many pricing for services. The ClassNK con- ers have constructed sound and long years to come.”

FACT FILE: HARVEST SHIPPING AND ARTCO

Decatur, Illinois-based Harvest Shipping St. Louis, Missouri-based ARTCo operates Each of the vessels has a complement of owns and manages one handy, two handy- 28 line haul tug boats designed to transport nine mariners and pushes 15 barge tows, max, two supramax and three Panamax dry barges on the U.S. inland river system and ranging between 24,000 and 30,000 tons bulk carriers, which operate internati onally. 57 harbor tugs which operate in ARTCo’s 12 per cargo convoy, a capacity roughly equiv- Harvest Shipping also owns three Post-Pan- harbor services. The company also owns alent to a handysize bulk carrier. Along the amax bulk carriers currently on order at and operates 2,000 dry cargo hopper barg- Lower Mississippi River from St Louis to Oshima Shipbuilding in Japan. The vessels es each capable of carrying 1,600 to 2,400 New Orleans, ARTCo operates 13 line haul are the fi rst of a new ADM MAX design that short tons, and 100 liquid tank barges with vessels. Each can push 46 barges, trans- employ new GHG emission reducing tech- a capacity of 10,000 to 13,000 barrels per porti ng between 92,000 and 100,000 tons nology including the MALS air lubricati on barge. ARTCo transports barges along the of cargo per shipment convoy, a capacity system. All of Harvest Shipping’s vessels are Upper Mississippi River north of St Louis roughly equivalent to a Kamsarmax or Ca- classed and registered with ClassNK. using a fl eet of 15 small line haul vessels. pesize bulk carrier.

13 Air bubbles: The path to least resistance

Concepts for air lubricati on systems have been on the global mariti me agenda for over half a century but Japan’s Mitsubishi Heavy Industries (MHI) has become the fi rst company to transform air lubricati on from a concept into a practi cal new technology applicable to a variety of vessels. With successful applicati on of the systems on module carriers and a ferry complete, MHI is now expanding the technology to other ship types.

Mitsubishi Heavy Industries (MHI), one of Japan’s largest shipbuilders and a leader in eco-ship technology, esti - mates that as much as 50-70% of the resistance expe- rienced by vessels is caused by fricti onal resistance cre- ated between the skin of the hull and the surrounding water. This fact, and the great potenti al for possible fuel savings a reducti on in fricti on could provide, served as the catalyst for MHI’s eff orts to develop an air lubricati on system for use on commercial vessels.

The result of MHI’s eff ort is the Mitsubishi Air Lubricati on System or MALS, a system that uses specialized blowers to create a layer of bubbles of that fl ow along the vessel’s hull. A prototype was installed on a newbuilding in 2010, as part of a joint research project between MHI, ClassNK, NYK and MTI. This fi rst vessel to be equipped with MALS, the module carrier Yamatai, was constructed by MHI at its Nagasaki Shipyard & Machinery Works and deliv- ered in March 2010.

Research had shown that the MALS system would be most eff ecti ve on slow moving vessels, with large fl at areas on the hull, but that as the draught of a vessel increased, a greater amount of energy would be needed to supply suffi cient air to the system at the higher pres- sure necessary, making it more diffi cult to increase 14 the vessel’s total effi ciency. The Yamatai, with a length of 162m and a beam of 38m, Following on from this success, MHI looked to devel- was considered the best type of vessel for the experi- op the system for applicati on on other vessels, as well. ment by virtue of its wide, shallow-draught hull generat- While the MALS system itself is a relati vely simple, ac- ing relati vely litt le water pressure and accordingly mini- cording to Shuji Mizokami of MHI engineering the system mizing the electric energy required for the air-blower to for applicati on to a variety of ships requires signifi cant supply air to the vessel’s bott om. It was in many ways the experti se: “One major obstacle is that it is not possible perfect test case for the innovati ve new technology, and to adjust the size of the bubbles to the scale of standard the MALS was subsequently installed on a sistership, the ship models and so it is not possible to esti mate the fuel Yamato, delivered in December 2010. effi ciency benefi ts during model basin testi ng,” he says. “As a result, esti mati ng the eff ecti veness of the systems Results from the sea trials with the Yamatai and Yam- required complex calculati ons that require a high level of ato revealed substanti al improvements in the vessels’ technical experti se.” fuel consumpti on: a 20% reducti on in main engine pow- er. However, the extra energy required to power the air “Moreover, the requirements of each ship type and op- blowers meant 7% of this saving was lost, and net energy erati ng conditi ons diff er and the requirements in terms savings were of 13% achieved during the trials. of air blower and pressure required will also diff er. How- ever, we believe that MALS can be developed for every These results were parti cularly impressive, says ClassNK type of ship.” Executi ve Vice President Yasushi Nakamura. “A 13% re- ducti on, even given the calm conditi ons of a sea trial is a To date MHI has produced a number of concept designs major breakthrough, and the system has proven eff ecti ve for MALS vessels, including the “ADM MAX” Post-Pana- in regular operati ons, as well.” max bulkers on order by ADM at compatriot ship builder

Ferry Naminoue - blueprint for tests on other vessel types

15 “ The beauty of this program is that we are supporti ng the development of new technologies

Noboru Ueda” Oshima, and MALS-14000CS, a new Panamax size 14,000 Due to their large fl at bott oms, bulkers and tankers were teu containership, which is designed to realize a 10% re- considered to be an easy target for applicati on, but high ducti on in CO2 emissions through applicati on of the MALS speed vessels like ferries and container vessels were system. considered to be a more diffi cult challenge. Neverthe- less, MHI carried out intensive studies to determine how For large, fl at bott omed vessels such as bulk carriers and to best apply the system to these vessels, and installed tankers, MHI decided on a design that uses a single large MALS on a newly built domesti c ro-ro passenger vessel, blower outlet placed longitudinally near the bow, while A-Line’s 3,380 dwt Ferry Naminoue in 2012. more slender vessels like ferries and container vessels use a multi ple outlet system, with outlets near the bow Tests on the Ferry Naminoue, revealed that the MALS and down the vessel hull towards the stern. could be eff ecti ve on small sized, slender vessels as well,

How the MALS would work on a large containership

16 although to a lesser extent than on the module carriers. “For us at ClassNK, the important thing is that we fi nd ways Initi al results from the project showed that the system to use this vast knowledge and experience to develop rev- had achieved 5% savings on the vessel, an impressive re- oluti onary new technologies that will benefi t the enti re sult, especially considering the high fuel consumpti on of mariti me industry, and we feel that MALS is one such key high speed ferries. technology.”

The successful applicati on of the MALS to the Ferry According to Mr Ueda, the Society has seen a tremen- Naminoue also created another surprise according to dous surge in interest from shipowners around the Mr Mizokami. The use of the bubble system reduced the world since releasing the first results from these proj- amount of vibrati on noise on the vessel and was, he says, ects, with inquiries from owners of all types of vessel “a completely unexpected, but very valuable benefi t.” seeking advice on using air lubrication systems on their ships. While effi ciency gains on Ferry Naminoue were lower than on the two module carriers MHI is confi dent that modifi - “Our research has verifi ed that MALS can greatly reduce cati ons to the system will achieve positi ve results on other green house gas emissions and improve fuel effi ciency, vessel types including PCTCs, bulk carriers, ferries, cruise now MHI is making this technology available for own- and passenger vessels and container ships. MHI already ers and vessels around the world,” says Mr Ueda. has orders for a number of vessels that will make use of “We are sti ll only in the fi rst steps of using the system, including three bulk carriers for ADM, two pas- this technology, but the results so senger vessels for Aida Cruises, and two PCTCs for NYK. far have been impressive, and we are excited about its With the fi rst MALS equipped bulk carrier expected to be potenti al for the fu- delivered in 2014, the fi rst MALS equipped passenger ves- ture.” sel in 2015, it will not be long before the benefi ts of the MALS will be apparent for almost every type of vessel.

According to ClassNK Chairman and President, No- boru Ueda, the success of the projects is a di- rect product of the vast technical knowl- edge developed by the Japanese mariti me industry over the course of the last few decades. ADM’s ‘super eco- ships’ will be powered by Mitsubishi 6 UEC 60 LSE- Eco-A2 electronic engines and incorporate Mitsubishi’s

MALS system which will reduce CO2 emissions

ADM’s ‘super eco-ships’ will be powered by Mitsubishi 6 UEC 60 LSE- Eco-A2 electronic engines and incorporate Mitsubishi’s MALS system

which will reduce CO2 emissions

17 Interview: Hayato Suga Taking a proacti ve role

Hayato Suga (right), General Manager of ClassNK’s Natural Resources and Energy Department and the Chairman of the Tanker Structure Co-operati ve Forum, joined ClassNK In 1986 aft er graduati ng from Hiroshima University with a degree in naval architecture.

Initi ally he worked in plan approval and became a surveyor it gave me an incredible with almost all his work related to oil, gas, and chemical understanding and ap- tankers. As a specialist in hull structures, his subsequent preciati on of the global work with the specialized features of tankers has helped to tanker industry, which greatly expand his knowledge and understanding of ship conti nues to inform my safety. work to this day.”

Though the majority of membrane LNG carriers are now The majority of LNG vessels registered with ClassNK are produced in South Korea, the fi rst LNG carrier to use Tech- MOSS type vessels. This is in no small part because Japan’s nigaz’s Mark 3 (MIII) membrane tank technology was built three major shipbuilders all chose to use the MOSS type to NK class in 1993 and Mr Suga was in charge of plan ap- design for their own LNG vessels designs and NK’s rela- proval for the vessel. The MIII system comprised a variety ti onship with LNG carrier design and constructi on reaches of specialized materials relati vely new to shipbuilding at back to the 1970s. the ti me, and in additi on to reviewing the vessel’s plans he was heavily involved in developing the survey and qual- “At that ti me, internati onal regulati ons for gas carriers did ity management processes necessary for the vessel’s con- not exist, but experts in Japan, including specialists from structi on. NK, had been working for many years in an att empt to es- tablish them. That work became the basis for the IGC code, Mr Suga’s direct superior was Noboru Ueda, now ClassNK which was applied to all gas vessels constructed from July Chairman & President. “Mr Ueda entrusted the project to 1986, and the technical core of these rules remain in eff ect me even though I was sti ll in my 20s,” says Mr Suga. “I am to this today.” sti ll extremely thankful that he gave me the opportunity because it was not a project where you could just do what Much of the technological and technical development that you were told to do. I had instead to think about every as- served as the foundati on for these new rules was carried pect of the project and fi gure out for myself how to handle out by an independent committ ee in Japan that drew its the approval and survey process, and that really fostered members from the top specialists in related industries. a comprehensive approach to problems that I conti nue to Experts from NK’s staff were part of this committ ee and use to this day. played an important role in establishing the technical and safety standards that would be applied to LNG ves- “I became very involved in the development and imple- sels. This committ ee looked at every type of containment mentati on of the Conditi on Assessment Program (CAP) system available, including MOSS type tanks, membrane for oil tankers which the oil majors began to implement technology and IHI’s SPB tank design. around 2000. As part of the development process we had to develop a method for assessing fati gue strength using While both MOSS and membrane tank technology had hull structural damage and corrosion conditi ons from actu- been developed overseas and licensed by Japanese build- al vessels. As part of the process I travelled back and forth ers, Japanese shipyards very much believed in the idea to meet oil majors and shipowners. It was hard work but of the ‘Manufacturer’s Warranty’, and in order to ensure

18 the quality of these advanced vessels they carried out ex- we are steadily developing constructi on and operati onal tremely detailed analysis of producti on methods and pro- experience, but as an industry we sti ll have no real expe- cesses. rience with FLNG, and our experience with FLPG is sti ll ex- tremely limited. “Builders at that ti me had nothing like the tools we had today, and their analysis tools and soft ware were sti ll ex- “With FLNG in parti cular however, we are just entering the tremely limited, but in spite of that they carried out in- stage where these faciliti es are actually being constructed credibly comprehensive and ti me-consuming calculati ons. and I think that these technologies will rapidly enter com- Looking back it is incredible to see the amount they ac- mon use. At ClassNK our goal is to promote this, and our complished,” says Mr Suga. joint research on new off shore concepts, providing our ex- perti se to support designers, updati ng our rules to refl ect “Our contributi on to that process is really the basis for all new technology, and creati ng new more practi cal rules for of our work in the LNG fi eld, and our work today to con- off shore faciliti es designers are how we hope to do that. tribute to the maintenance analysis, improve safety, and support the development of new LNG carrier concepts “When people ask about the role of classifi cati on, I think draws directly from that lineage. the most common answer to questi ons about the role of class societi es is that they exist to ensure the safety of “Given the increasingly high environmental standards with ships and off shore faciliti es and protect the marine envi- which the industry has to comply I think it is almost inev- ronment. itable that the industry will turn to using LNG as a fuel. But thanks to a variety of complicated factors I think it is “I think our most important role is to use our long histo- very hard to say just when the use of LNG as a fuel will be- ry and experti se in the mariti me fi eld, combined with our come an industry standard. At ClassNK we have supported third party, independent positi on, to solve the problems a number of projects to develop designs, technology, and of the mariti me industry,” says Mr Suga. “At ClassNK we prototypes of LNG fuelled vessels. are constantly talking to stakeholders in the industry, ask- ing questi ons about what needs to be done. From these At the same ti me, LNG has been used safely as a fuel by conversati ons and idea exchanges we get a glimpse of the LNG carriers for decades, and with the rapid pace of de- problems and aspects that the industry is really grappling velopment in the past few years I think there are no real with, and then try to develop new standards, frameworks technical challenges to using LNG as a fuel. Today it is real- or services to achieve these. It is that act of recognizing ly market-based challenges, including infrastructure devel- and responding to the industry’s needs that I think is our opment, supply, and port restricti ons, as well as the safety most important role. concerns related to bunkering fl ammable liquid gases that are the key to the widespread use of LNG as a fuel. The Tanker Structure Co-operati ve Forum (TSCF), which Mr Suga has chaired since the beginning of this year, is a “These are areas which have traditi onally been outside of platf orm for sharing experience and experti se related to the purview of classifi cati on societi es, but as global tech- tanker structures which feeds this knowledge back to ship nical organizati ons, we are increasingly being called upon designers and builders. Regular meeti ngs include parti c- to help address the challenges, and at ClassNK we are ded- ipants from the oil majors, shipowners and classifi cati on icated to taking a much more proacti ve role.” societi es and the Forum also holds a special conference called the ‘Shipbuilders Meeti ng’ and invites shipbuilders Compared to ships, where there is a history of technical de- and designers to att end. velopment and success reaching back thousands of years, the off shore fi eld is sti ll very new. Because of this there is “I think everyone who att ends the ‘Shipbuilders Meeti ng’ sti ll an incredible amount of development and inventi on comes away having learned an incredible amount that will that can be done. This, says Mr Suga, is the new fronti er. be benefi cial not to just to them, but to the enti re indus- try,” says Mr Suga. “It is these gatherings, where we are “At the same ti me, there is no standard format for off shore able to express our views and exchange ideas with all re- structures, so one has to evaluate the safety of each fa- lated industry stakeholders and relate our concrete experi- cility independently based on its individual concept, spec- ences and experti se, and in turn benefi t the industry, that ifi cati on, and design architecture. With FPSOs and FSOs, I hope to promote as Chairman.”

19 Extending fronti ers for LNG ClassNK has long experience with the transportati on of liquefi ed natural gas and its support for LNG as a fuel and for fl oati ng liquefi ed natural gas (FLNG) technology is at the forefront of a global revoluti on

Emissions controls introduced by the Its lower carbon content leads to a re- ClassNK guidelines governing the safe- Internati onal Mariti me Organizati on’s ducti on of carbon dioxide emissions by ty aspects of the applicati on of natural (IMO) Marine Environment Protecti on 20 to 25% and the fact that it could be gas for propulsion and auxiliary pur- Committ ee and the introducti on of off ered at prices comparable to heavy poses, published in 2012, are based Emission Control Areas in European, fuel oil is another major plus. on the IMO’s draft -status Internati onal US and Canadian water, will have a Code of Safety for ships using gases or profound impact on internati onal ship- However, there are key concerns in other low fl ash-point fuels (IGF Code). ping over the next several years. realizing gas fuelled vessels, notably The guidelines provide comprehensive in terms of storage and supply. LNG informati on on key design features in- Norwegian ferries and off shore sup- has roughly same calorifi c value as cluding bunkering, hull structure, fi re port vessels in the North Sea are heavy oil but when loaded as fuel safety and explosion preventi on mea- among those powered by liquefi ed the required volume is twice the vol- sures. natural gas (LNG). Increasingly this is ume needed for heavy oil. For large being advanced as an att racti ve alter- ocean-going ships this means sacrifi c- “One of our most important mis- nati ve to conventi onal marine fuels as ing space for fuel tank installati on at sions as a classifi cati on society is to longstanding concerns diminish over the expense of cargo space. help ensure the safety of shipping as supply, bunkering and vessel design, the industry looks to ways in which it aided immeasurably by the ISO draft Supply by fi xed injector line from an can reduce its carbon footprint,” says standard complete with 24 perfor- onshore LNG storage tank is safe, but ClassNK Chairman and President Nob- mance objecti ves which addresses is- with the excepti on of a few specifi c oru Ueda. “These new guidelines have sues of design and operati on relevant areas where LNG fuelled ships are in been compiled based on our vast array to LNG bunkering. service, the required infrastructures of technical experti se and experience. maintenance is insuffi cient. Questi ons We hope to provide practi cal guidance A parti cular att racti on in using LNG is also remain over the use of fl exible for shipyards, manufacturers, owners, that it reduces sulfur oxide (SOX) emis- hoses to supply fuel from a tanker managers, and operators looking to sions by between 90 and 95% and ni- truck placed alongside a ship docked prepare their fl eets for a safer, greener trogen oxide (NOX) emissions in order at a wharf. future.” to comply with IMO Tier III limits. On the other side of the coin, supply by In December last year ClassNK re- bunker ship, commonly termed Ship to leased its second version of the Guide- Ship (STS) could compensate for the lines for Gas Fuelled Ships refl ecti ng insuffi cient maintenance of infrastruc- the requirements for the design of nat- ture. ural gas fuelled ships based on the out- come of discussions held at the IMO regarding the IGF Code.

20 Floati ng liquefi ed natural gas (FLNG) is General Manager of the ClassNK De- specifi cally as an economical soluti on revoluti onizing the LNG industry and velopment Department, “LNG FPSOs for the development of small to mid- posing huge challenges for shipyards, fall under both the scope of the our size gas fi elds. equipment manufacturers, class soci- rules for FPSOs developed in 2009, as eti es and others as operators look to well as our rules for vessels carrying The concept combines Japanese inno- develop fl eets of vessels capable of gas in bulk. With these new guidelines vati on and American technology de- extracti ng and converti ng gas to LNG we have a created a single reference veloped as part of a joint research and and offl oading it to tankers for onward for all the rules that apply to fl oati ng development project by Tokyo-based shipment. gas faciliti es. MODEC, one of the largest Floati ng Producti on, Storage and Offl oading The vast majority of LNG develop- The guidelines incorporate a number of (FPSO) suppliers/operators, leading ments are taking place onshore but requirements exclusive to off shore gas plant manufacturer Toyo Engineering, FLNG is expected to be a cheaper op- faciliti es including informati on on anal- with major support from ClassNK. ti on and issues of land rights and envi- ysis of environmental conditi ons and ronmental concerns could be avoided mooring systems and hull structural re- The LiBro® FLNG system off ers safety, if FLNG systems are implemented. quirements. They cover the wide range reliability, operability, and effi ciency of requirements that apply to such and, combined with its small Capex re- ClassNK’s Guidelines for Floati ng Off - structures, including rules for produc- quirements and ease of deployment, it shore Faciliti es for LNG/LPG Produc- ti on machinery, piping arrangements has att racted att enti on from nati onal ti on, Storage and Offl oading address and other equipment to be outf itt ed. oil companies and the technology be- the wide variety of constructi on and ing used in the Front End Engineering survey requirements for FLNG and ClassNK is addressing key issues in- Design (FEED) of FLNG projects under FLPG faciliti es including LNG/LPG cluding the lack of a real track record development. Floati ng Producti on, Storage and Off- for natural gas producti on on marine loading faciliti es (FPSO), Floati ng Pro- fl oati ng structures directly exposed “As a design which has the potenti al to ducti on and Offl oading faciliti es (FPO), to waves, unproven reliability of new greatly increase the scope of off shore and Floati ng Storage and Offl oading off -loading systems, increased diffi - gas development, especially for small faciliti es (FSO). culty responding to incidents at sea and mid-size fi elds, we were parti cu- due to limited accessibility to off shore larly excited about the LiBro® system “Ongoing environmental and logisti cal producti on sites and limited access for and began a joint research and devel- concerns related to onshore gas pro- maintenance compared to on-shore opment project with MODEC/TEC for ducti on have helped spur new interest faciliti es. 10 months from September 2011 to in off shore LNG and LPG projects,” says June 2012,” says Mr Suga. ClassNK Natural Resource and Energy The Society is working with manufac- Department General Manager Hayato turers, shipyards and operators on a “During this ti me, we had weekly Suga. “With this new team, we have number of projects including the devel- meeti ngs concerning the marine and brought together ClassNK’s top experts opment of a highly advanced strength topside design; we also witnessed the from both the LNG and the off shore and mooring analysis tool and new LiBro® absorpti on chiller dynamic mo- sectors, and these guidelines are the inspecti on and survey schemes which ti on testi ng and were very impressed fi rst result of our increased commit- make use of simple sensors to improve by the result. ment to this growing sector.” maintenance acti viti es throughout the vessel’s life. “One of our main contributi ons to the Due to their highly sophisti cated project was risk and safety assessment nature, off shore gas faciliti es have With much of the world’s undeveloped of the LiBro® FLNG design as a third been evaluated primarily on a proj- off shore gas reserves in small and mid- party. As part of this process we carried ect-by-project basis and the guidelines size gas fi elds, oil companies are look- out the hazard identi fi cati on (HAZID) address uncertainti es about lack of ing for new soluti ons to expand the meeti ngs to identi fy risks and potenti al clarity in applying parti cular class rules. fronti ers such as the LiBro® FLNG, a areas for improvement. Through such “For example,” says Toshiyuki Shigemi, new fl oati ng LNG system designed whole process, we confi rmed sati sfac-

21 instead of hydrocarbons, eliminati ng these safety and environmental con- cerns, while also reducing the space required for the enti re FLNG system. As a result, the LiBro® system off ers a compact alternati ve to other systems, requiring less overall topside space, and as a result, a smaller hull structure.

Another key diff erence in the LiBro® FLNG is the choice of storage tank sys- tems. The LiBro® FLNG uses IHI-SPB (Self-supporti ng Prismati c-shape IMO Type B) Tank developed by Japan’s IHI in the 1980s. SPB tanks have been used previously in gas carriers, but are tory integrity, feasibility and safety of The fl ow process integrates the LiBro® increasingly being chosen for use in the LiBro® FLNG design and eventual- unit with Air Products® AP-N LNG FLNG designs thanks to their resistance ly issued Approval in Principle (AIP) to Process so that the chilled water pro- to sloshing and the fl at, open deck the design.” duced in the unit pre-cools the natu- space that use of the tanks allows. ral gas and N2 refrigerant, resulti ng in The LiBro® FLNG has been developed improved LNG train effi ciency. Chilled At the same ti me, because the SPB specifi cally for deployment off shore, water is also used for cooling the gas tank is available as an independent implementi ng cutti ng-edge technolo- turbine combusti on air and thereby tank design it can even be retro-fi t gy with a conventi onal ship form, ex- maximizes output of the gas turbine onto existi ng hulls. This not only al- panding the range of yards capable of driver. This integrati on improves the lows for the tank system to be built building the system, and even making overall effi ciency of the LNG train, separately from the hull (conceivably conversions of existi ng vessels a prac- makes available greater gas turbine even by diff erent shipyards), but also ti cal possibility. Its core technology is a power and achieves increased LNG ca- opens the door to converti ng existi ng combinati on of MODEC’s LiBro® tech- pacity with the selected gas turbines. merchant vessels to FLNG systems. nology with Air Products’ Triple N2 This represents a major step towards Expander Liquefacti on technology (Air The cooling system is another of the reducing the overall capital expense Products® AP-N LNG Process). key elements which sets LiBro® FLNG necessary to construct FLNG systems, aside from traditi onal LNG systems. and allowing greater development of While the safety of N2 refrigerants Most FLNG systems use fl ammable off shore gas reserves. is widely accepted, the limited effi - hydrocarbons such as methane, eth- ciency of such systems has prevented ane or propane to cool and liquefy the According to Mr. Suga, it is this kind of their widespread use in FLNG sys- gas, increasing both environmental support for new technology that drives tems. MODEC’s LiBro® technology and safety concerns. Equally, as the ClassNK dedicati on to the off shore sec- addresses these concerns by using crew’s accommodati on space must be tor: “By providing guidelines for new Lithium Bromide absorpti on refrig- kept a safe distance from these fl am- technology, and proacti vely supporti ng erati on technology that produces mable chemicals, the hull and topside the development of new, revoluti onary chilled water using waste heat from of traditi onal FLNG systems must be new systems for use in the off shore sec- gas turbine exhaust. Such systems large enough to ensure that suffi cient tor, we hope to help promote innova- are already used in centralized mega space is available between the cooling ti on and safety for our enti re industry. air conditi oning systems onshore and system and the accommodati on area. LiBro® and other systems are a major to date in excess of 10,000 such units step forward for our industry, and at have been delivered, with the largest LiBro® FLNG‘s cooling system, how- ClassNK we believe this is only the start in operati on for over fi ve years. ever, uses non-fl ammable nitrogen of many more innovati ons to come.”

22 ClassNK events in 2014

w GST, OSLO, 18TH MARCH

Delivering proven savings through cooperative thinking - a landmark in trim optimization by K. Nagata, ClassNK Marine & Industrial Services Division & Esa Henttinen, Executive Vice President, NAPA for Operations

w ASIA PACIFIC MARITIME, SINGAPORE, 19TH - 21ST MARCH

w GASTECH, SEOUL, 24TH - 27TH MARCH

w SEA JAPAN, TOKYO, 9TH - 11TH APRIL

Introduction to the IACS Harmonized CSR compliant software “PrimeShip-HULL(HCSR)” - Aiming for a total design support tool by Y. Sasaki, ClassNK Hull Rules Development Department

Proven savings through performance monitoring and optimization, ClassNK-NAPA GREEN” by K. Nagata, ClassNK Marine & Industrial Services Division & Naoki Mizutani, President, NAPA Japan

w CHINA INTERNATIONAL DIESEL ENGINE SUMMIT - MARINE FOCUS, SHANGHAI, 23RD - 24TH APRIL

GHG Emission Reduction by H. Hara, ClassNK Machinery Department

w GREEN SHIPTECH CHINA CONGRESS, SHANGHAI, 24TH - 25TH APRIL

EEDI Verification on Minimum Propulsion Power and Speed Trial by R. Miyake, ClassNK EEDI Division

Optimizing Ship Operations with ClassNK-NAPA GREEN by K. Nagata, ClassNK Marine & Industrial Services Division

w OTC, HOUSTON, 5TH - 8TH MAY

w PROPULSION & EMISSIONS CONFERENCE, HAMBURG, 21ST - 22ND MAY

Delivering proven savings through cooperative thinking - a landmark optimizing ship operation by K. Nagata, ClassNK Marine & Industrial Services Division & Esa Henttinen, Executive Vice President, NAPA for Operations

w POSIDONIA, ATHENS, 2ND - 6TH JUNE

23 ClassNK Executive Operations Division, 4-7 Kioi-cho, Chiyoda-ku, Tokyo 102-8567, Japan Tel: +81-3-5226-2047 Fax: +81-3-5226-2034 E-mail: [email protected]