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SPECIALTY AND HARSH ENVIRONMENT FIBER OPTIC CABLE Downhole | Subsea | Transit | Mining | Military Founded in 1984, AFL is an international manufacturer providing end-to-end solutions to the energy, service provider, enterprise, hyperscale and industrial markets as well as several emerging markets. AFL’s products are in use in over 130 countries and include fiber optic cable and hardware, transmission and substation accessories, outside plant equipment, connectivity, test and inspection equipment, and fusion splicing systems. AFL also offers a wide variety of services supporting data center, enterprise, wireless and outside plant applications. AFL is dedicated to bringing our customers a quality product as well as delivering superior value. Specialty Fiber Optic Cable Table of Contents Downhole and Sensing Fusion Splicing Systems Traditional Downhole Cable . 3 Fusion Splicers Hybrid Downhole Cable . 4 Fujikura 90S Fusion Splicer . 41 StrataJac® Downhole Cable Encapsulation . 5 Fujikura 41S Fusion Splicer . 44 Low Profile Downhole Cable . 6 FSM-100M and FSM-100P Fusion Splicers . 47 Specialty Fiber Optic Cable Specialty Fiber Armored Stainless Steel Tubes . 7 Recoaters Stainless Steel Fiber Optic Tubes . 8 FSR-02 Fiber Recoater . 49 Fiber Rod . 9 Cleavers MiniBend® Fiber Optic Component . 10 CT08 Fiber Cleaver . 52 Verrillon® VHM5000 Series Fibers . 11 CT50 Fiber Cleaver . 54 Verrillon® VHM2000 Series Fibers . 13 CT-101 and CT-102 Fiber Cleavers . 56 Verrillon® VHS500 Series Fibers . 15 PowerCleave® . 57 Verrillon® VHS100 Series Fibers . 17 Verrillon® VPM400 Series Fibers . 20 Splicing Accessories USC-03 Ultrasonic Cleaner . 58 Subsea AFL PowerStrip® . 59 Fiber Optic Component for Umbilical Cable . 21 PCS-100 Polyimide Coating Stripper . 60 Harsh Environment/Transit Splice Protection Sleeves . 61 Listed Gel-Free, LSZH, Loose Tube Cable (LL Series) . 22 Gel-Free Extreme Low Temp LSZH Double Jacket I/O Loose Tube Fiber Management (LA Series Gel-Free) . 24 LG-55 Sealed Fiber Optic Splice Closure . 63 XLPO LSZH Double-Jacket I/O Loose Tube (LX Series) . 26 LightLink 500 Optical Splicing and Distribution Enclosure . 64 LightLink Optical Entrance Enclosures . 65 Mining and Military LightLink Fiber Optic Splice Trays . 68 Tactical Tight Buffered Cable . 28 Tactical Breakout Cable . 30 Test and Inspection Equipment ® Tactical Copper/Fiber Composite Cable . 32 FlexScan FS200 Single-mode OTDR . 76 ® Ruggedized Indoor/Outdoor Breakout Cable . 34 FOCIS Lightning Multi-Fiber Optic Connector Inspection System . 81 Braided Armored Tactical Tight Buffered Cable . 36 FOCIS Flex – Fiber Optic Connector Inspection System . 85 Braided Armored Tactical Breakout Cable . 38 High Strength Steel Wire (HSSW) Armored Fiber Optic Cable . 40 AFLglobal.com | 800.235.3423 8 .31 .2021 1 Specialty Fiber Optic Cable Specialty Fiber Optic Cable Specialty Fiber AFLglobal.com | 800.235.3423 2 Specialty Fiber Optic Cable Traditional Downhole Cable Traditional Downhole cable from AFL is designed to perform in the well and withstand elevated temperatures, high pressure and corrosive environments . The cable is customized to the customer’s specifications in order to maximize performance at the best possible price . AFL’s Traditional Downhole cable is targeted to < 150°C offshore and land-based wells where ruggedness is essential . Specialty Fiber Optic Cable Specialty Fiber Features • Customized to customer specifications • Up to 150°C • Up to 20,000 psi operating pressure • Loose tube design • Hydrogen scavenging gel Cable Components Outer Stainless Steel Tube Polyprolylene Inner Jacket Inner Stainless Steel Tube Fiber Hydrogen Scavenging Gel Outer Encapsulation Options and Specifications PARAMETER VALUE Inner Stainless Steel Tube Diameter 0 .125" Outer Tube Diameter 0 .250" Outer Tube Wall Thickness 0 .028", 0 .035", 0 .049" Outer Tube Material Stainless Steel 316L, Incoloy™ 825 Fiber Coating Carbon Polyimide, Silicone/PFA, Pure Silica Core and others Gel Types No gel, standard gel, hydrogen scavenging gel Diameter 11 mm x 11 mm square, 11 mm round Polymer Options Polypropylene, PVDF, Nylon, Santoprene™ Operating Temperature -40°C to 150°C Operating Pressure Limit 0 to 20,000 psi AFLglobal.com | 800.235.3423 © 2008, AFL, all rights reserved. PP-1-00084, Revision 3, 2.4.2021 3 Specifications are subject to change without notice. Specialty Fiber Optic Cable Hybrid Downhole Cable Hybrid Downhole cable from AFL combines copper conductor and optical fibers within the same cable structure for simultaneous deployment . This construction is intended to withstand elevated temperatures, high pressure and corrosive environments . The cable may be customized to the customer’s specifications in order to balance performance capability with cost considerations . This design is targeted toward well applications than have operating temperatures ≤ 150°C . Specialty Fiber Optic Cable Specialty Fiber Features • Up to 150°C • Incorporates insulated 18AWG copper conductor • Loose tube design for optical fibers • Hydrogen scavenging gel • Customized to customer specifications Cable Components SS Tube, Optical Fibers and Gel 18AWG Insulated Conductor Belting Layer ¼" x 0.035" WT Outer Tube 11 mm x 11 mm Square Outer Encapsulation Options and Specifications PARAMETER VALUE Inner Stainless Steel Tube Diameter 0 .071" Copper Conductors 1 x 18 AWG Outer Tube Diameter 0 .250" Outer Tube Wall Thickness 0 .035" Outer Tube Material Stainless Steel 316L, Incoloy® 825 Fiber Types Single-mode, Multimode Gel Types Hydrogen scavenging gel Encapsulation Options None, 11 mm x 11 mm Square, 11 mm Round Polymer Types Polypropylene, PVDF, Nylon, Santoprene™ Operating Temperature -40°C to 150°C Operating Pressure Limit 0 to 20,000 psi AFLglobal.com | 800.235.3423 © 2015, AFL, all rights reserved. PP-1-00125, Revision 2, 2.4.2021 4 Specifications are subject to change without notice. StrataJac® Downhole Cable Encapsulation Specialty Fiber Optic Cable Cables installed in oil and gas wells are exposed to severe mechanical and chemical conditions . Cable damage during run-in and subsequent completion processes such as hydraulic fracturing can lead to premature cable failures . StrataJac® is the first cable encapsulation designed exclusively to protect downhole cables by resisting the extreme impact energies and abrasion Optic Cable Specialty Fiber encountered during run-in, and high pressure, high velocity frac’ jobs . Abrasion testing has demonstrated a three-fold increase in the amount of time required to breach StrataJac when compared to other commercially available encapsulations . Furthermore, cable impact strength is significantly enhanced when encapsulated with StrataJac . These combined properties make StrataJac ideal for preserving and extending the life of fiber optic cables, TEC cables and chemical injection lines used in critical downhole applications . Features • Highly Abrasion and Impact Resistant • Suitable for use in severe chemical environments containing H2S, CO2, Methane, Oil, Diesel, Gasoline, Toluene and other organic solvents • Wide operating temperature range from -40˚ C to 150˚ C • Easy to strip using commercially available encapsulation strippers Physical Properties DIAMETER (mm) WEIGHT (kg/km) PROFILE 11 76 .7 Round 12 .7 115 Round AFLglobal.com | 800.235.3423 © 2013, AFL, all rights reserved. PP-1-00050, Revision 2, 2.4.2021 5 Specifications are subject to change without notice. Specialty Fiber Optic Cable Low Profile Downhole Cable AFL’s unique offering for shallow, land-based wells provides the best combination of ruggedness and size for the price . AFL will customize the design to meet the customer’s needs in order to maximize their return on investment . Cable Components Specialty Fiber Optic Cable Specialty Fiber Outer Tube Inner Tube Fiber Hydrogen Scavenging Gel Inside Tube Features Options and Specifications • Small diameter VALUE • Low weight PARAMETER DOUBLE TUBE TRIPLE TUBE • Redundant hermetic seal Outer Tube Diameter 0 .125 0 .125 • Encapsulation options Tube Wall Thickness 0 .016 0 .024 • Lower cost Tube Material Stainless Steel 316L, Incoloy™ 825 • Patent pending Fiber coating Carbon Polyimide, Silicone/PFA, Pure Silica Core and others Gel types No gel, high temperature gel, hydrogen scavenging gel Polymer options Polypropylene, PVDF, Nylon, Santoprene™ STAINLESS STEEL 316L OPTION Weight 21 lbs / 1,000 ft 28 lbs / 1,000 ft Tensile 760 lbs 1,060 lbs Collapse pressure 30,000 psi 44,000 psi Bend radius (dynamic) 12 .6" 12 .6" INCOLOY™ 825 OPTION Weight 22 lbs / 1,000 ft 28 lbs / 1,000 ft Tensile 814 lbs 1,134 lbs Collapse pressure 21,000 psi 32,000 psi Bend radius (dynamic) 12 .6" 12 .6" ENCAPSULATION OPTION Diameter 1/4" Weight Santoprene™ 15 lbs / 1,000 ft Polypropylene 14 lbs / 1,000 ft PVDF 28 lbs / 1,000 ft Nylon 16 lbs / 1,000 ft AFLglobal.com | 800.235.3423 © 2008, AFL, all rights reserved. PP-1-00078, Revision 4, 2.4.2021 6 Specifications are subject to change without notice. Specialty Fiber Optic Cable Armored Stainless Steel Tubes Armored Stainless Steel Cables from AFL are based on our patented tube technology which provides for a hermetic seal . The armor wires provide improved crush and tensile performance while maintaining good flexibility . Armored Stainless Steel Tubes can be used in a variety of applications such as temperature sensing and surface cable . Features Specialty Fiber Optic Cable Specialty Fiber • Hermetic Stainless Steel Tube • High Strength Wire • Jacket Options • Gel Options • Flexible • Rugged Cable Components Outer Jacket Armor Wires
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