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Power Focus 6000 Printed Matter No Power Focus 6000 Printed Matter No. 9839 1023 01 Valid for Version No. 2.7 2018-01-30 Configuration guide Software version 2.7 Valid from 2017-11 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference Table of Contents Overview ....................................................................................... 9 Notice ...................................................................................... 9 Introduction ................................................................................ 10 About the Configuration Manual............................................ 10 Revision history..................................................................... 10 Target group.......................................................................... 11 Prerequisites ......................................................................... 11 Typographic conventions ...................................................... 12 Terms and definitions............................................................ 12 Power Focus user interface ...................................................... 13 Operating and handling......................................................... 13 Front panel................................................................... 13 Web GUI ...................................................................... 14 Menu overview ...................................................................... 14 Tightening menu .......................................................... 14 Batch sequence menu ................................................. 15 Sources menu.............................................................. 15 Tool menu .................................................................... 15 Virtual station menu ..................................................... 15 Controller menu ........................................................... 16 Configurations menu.................................................... 16 Reports menu .............................................................. 16 Settings menu.............................................................. 16 Help menu.................................................................... 17 Configuration overview Power Focus 6000........................... 17 System settings.......................................................................... 18 Network configuration............................................................ 18 Accessing the controller on LAN.................................. 19 Accessing the controller through the web GUI............. 19 Protocol configuration............................................................ 19 Configuring ToolsTalk communication......................... 20 Configuring ToolsNet communication.......................... 20 Configuring a license manager .................................... 21 Preferences........................................................................... 21 Setting the date and time............................................. 21 Setting the displayed controller language.................... 22 Setting the displayed torque unit.................................. 23 Setting the startup screen............................................ 23 2 © Atlas Copco Industrial Technique AB - 9839 1023 01 PIN settings........................................................................... 24 Activating the PIN ........................................................ 24 Configuring new users and assigning PINs ................. 24 Accessing the controller when locked by PIN.............. 25 Tool alarms............................................................................ 25 Tightening settings ................................................................ 25 Wireless................................................................................. 26 Events settings...................................................................... 26 Fieldbus................................................................................. 26 Results .................................................................................. 27 Factory reset ......................................................................... 27 Tool configuration...................................................................... 29 Tool information..................................................................... 29 Tool TAG information................................................... 29 Connection ............................................................................ 30 Health.................................................................................... 30 Tool temperature.......................................................... 30 Maintenance.......................................................................... 30 Calibration ............................................................................. 31 Preparing the calibration.............................................. 32 Calibrating the tool....................................................... 32 Motor tuning .......................................................................... 32 Starting the motor tuning.............................................. 32 WLAN and Bluetooth for wireless tools................................. 33 Bluetooth requirements................................................ 33 Wireless tools restrictions ............................................ 33 Putting an STB tool into pairing mode ......................... 33 Putting an ST Wrench in pairing mode ........................ 33 Pairing a wireless tool to a controller ........................... 34 Troubleshooting: WLAN and Bluetooth........................ 35 Controller menu - Tightening.................................................... 36 Tightening.............................................................................. 36 General Tightening program settings.................................... 36 Name ........................................................................... 37 Strategy........................................................................ 37 Target........................................................................... 38 Time monitoring (elapsed time) ................................... 38 Residual torque correlation factor................................ 38 Trigger Lost.................................................................. 40 Attachment tuning........................................................ 40 © Atlas Copco Industrial Technique AB - 9839 1023 01 3 Tightening program validation and validation error report- ing.......................................................................................... 41 Validation error reporting ............................................. 42 Validate a tool with a tightening program..................... 42 Start step............................................................................... 42 Direction....................................................................... 43 Soft start....................................................................... 43 Rehit detection............................................................. 44 Current monitoring ....................................................... 44 True angle compensation ............................................ 45 Rundown step ....................................................................... 46 Selftap.......................................................................... 46 Rundown torque limits ................................................. 47 Rundown angle limits................................................... 48 Post view torque .......................................................... 49 Rundown complete ...................................................... 50 Tightening step...................................................................... 50 Tightening strategies.................................................... 50 Target torque limits ...................................................... 56 Target angle limits........................................................ 57 Torque compensation .................................................. 59 Stop step ............................................................................... 59 Soft stop....................................................................... 59 Loosening step...................................................................... 59 Pulse tightening with direct driven electrical tools................. 60 TensorPulse tightening program ........................................... 61 Tightening using the TensorPulse program .......................... 64 Impulse single step tightening program................................. 66 Four Step tightening strategy................................................... 70 Introduction to the four step tightening strategy .................... 70 Overview of the four step tightening strategy........................ 70 Parameter definition .............................................................. 72 Parameters for four step tightening - start step..................... 72 Parameters for four step tightening - rundown step .............. 75 Parameters for four step tightening - first tightening step of the tightening step............................................................
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