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Jsc Sstc Structure STATE SCIENTIFIC RESEARCH CENTER OF RUSSIAN FEDERATION Saint-Petersburg 2014 3/3/2016 JSC SSTC STRUCTURE Sudotekhnologiya Founded in 1939 Research and Production Company Soyuzproektverf Design Company Armas Design Bureau Vostok Design Bureau Rumb Research Center Personnel: over 1000, Foreign Economic Company including 9 Doctors of Science and 35 Candidates of Science 295 interns SSTC Moscow Representative Office 2 www.sstc.spb.ru MAIN FIELDS OF ACTIVITY Development of Creation, re-equipping, Technological support of ship and advanced technologies modernization, and retrofitting of vessel design and construction for shipbuilding shipbuilding enterprises Design- and technological support of on-shore basing, Des iign of fihifishing, fihfish- maintenance and repair of processing and research vessels ships Developppgment and producing Development of nuclear-powered of the new-generation ship and nuclear support vessel shipboard pipeline fittings disposal technologies Carrying out of industrial and inter- Development and producing of Information industrial functions (labor protection, technological equipment technologies environment protection, etc.) 3 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES 4 PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES . Yards for construction and repair of any type ships . Ports, port loading facilities for containers and general cargoes, oil and gas terminals . Plants constructing floating reinforced-concrete and metal berths, floating pump stations for land reclamation . Hydraulic structures (dry docks, slips, sloped and horizontal building jigs, quays, piers, dams etc.) . Power supply facilities (transformer substations, HP and LP compressor sttitations, gasifica tion sttitations, bilboiler pltlantsetc.) . Environment (air, soil, water) protection facilities 5 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES Reconstruction and modernization of facilities at JSC DVZ ZVEZDA 6 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES New shipbuilding facility on the island of Kotlin Annual metal processing, thousand tons 140.0 Total number of employees, men 5100 Total area, ha 140 Construction duration, months 60 7 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES Specialized production lines for construction, trials and outfitting of nuclear powered submarines, JSC Sevmash 8 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES Reconstruction and modernization of facilities at JSC Zvezdochka for submarines’ repair 9 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES JSC Admiralty Shipyards: relocating production facilities from Novoadmiralteysky Island 10 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES JSC Shipbuilding plant “Northern Shipyard” 11 www.sstc.spb.ru PROJECTS OF CONSTRUCTION, RENOVATION AND RETROFITTING OF SHIPBUILDING FACILITIES Reconstruction and modernization of facilities at JSC Sevmash and JSC Zvezdochka for construction of offshore equipment 12 www.sstc.spb.ru ENGINEERING SUPPORT FOR SHIP CONSTRUCTION 13 RESEARCH ACTIVITIES IN THE AREAS OF: . Full-size simulation of assembly and welding of hull structures . Hull structures welding with adaptive computer-controlled equipment . Simulation of complex engineering systems and processes . Cold bending of blanks of shipbuilding steels by local and rotary local deformation techniques . Installation of nuclear power pp,lants, pppropulsion pp,lants, and complex elements of shipboard equipment, on the basis of latest IT achievements . Fabrication and installation of shipboard pipelines upon studies based on the new techniques of solid-state modeling . Installation and repair of weapons and sensors . Information technologies and electronic measurement systems . Hydro-acoustic coating application techniques . Examination of acoustic properties of the advanced materials and universal air noise and vibration protections . Assessment of tightness of radiation and environmentally dangerous facilities for designing, construction and operation thereof . Research studies and gathering knowledge in the safety of the nuclear power facilities . Development of shipboard pipe fittings using new materials with better performance 14 www.sstc.spb.ru PRINCIPAL TECHNOLOGIES FOR SHIP CONSTRUCTION HULL PLATING SHOP PIPE FITTING ASSEMBLY / WELDING PAINTING / INSULATION SHOP SHOP SHOP MECHANICAL INSTALLATION BERTH OUTFITTING SHOP FACILITIES SHOP ACCEPTANCE FACILITIES 15 www.sstc.spb.ru TECHNOLOGICAL AND LOGISTICS PROJECTS OF SHIPYARD’S SHOPS Shop simulation model interface Calculation and simulation of shipyard material flow 3D models of shipyard shops 16 www.sstc.spb.ru ENGINEERING SUPPORT FOR SHIP CONSTRUCTION . Principal technology for ship construction and repair, organization of shipbuilding production . Technologies and equipment for hull fabrication, assembly and welding, and mechanical installation facilities . Techniques and aids for survey and trials of ships . Composite material recycling technologies, environmentally dangerous object disposal technologies, labor protection . Development of automated preproduction engineering systems 17 www.sstc.spb.ru MECHANIZED INSTALLATION AND PIPE FABRICATION TECHNOLOGIES . Technologies and equipment for installation and repair of power plants, propulsion systems, gears and systems . Technology for installation of shipboard seamless piliipelines . Technologies for modular equipment installation method duringgp construction of ships . Technologies for high-precision measurements during construction and repair of ships Spigot-and-faucet compensating Pipe shop at shipbuilding yard pipe branch for non-ferrous pipelines Spigot-and-faucet compensating pipe branch for steel pipelines 18 www.sstc.spb.ru VERIFICATION USING 3D MEASUREMENT SYSTEMS Introduction of 3D measurement systems 3 will lead to: . Robotization of assembling processes in 2 shipbuilding industry . Reducing of assembly work scope by 70-80% for assembling of blocks and whole ship . Wide application of industrial ship construction methods: use of prefabricated blocks and sections . Estimated construction labor input drop by minimum 25-30% Use of 3D systems for fabrication of 3D section: 1 4 5 1.3D section 2. laser transponders 6 3. laser radar 4. reference points of the section 5. portable receiver + PC 6. receiver to be fastened in place 19 www.sstc.spb.ru ADVANCED TECHNOLOGIES FOR ASSEMBLY AND WELDING . Optimization of assembly and welding of complex 3D structures of ships on the basis of finite element method calculations . Development and introduction of technology and equipment for low-frequency vibration treatment . Selection of optimum technology and development of actions aimed to reduce and compensate welding deformations, on the basis of assembly and welding simulation, are intended to reduce welding residual deformations and lesser labor input for fabrication of weld structures . Low-frequency vibration treatment is purposed for reducing of residual stresses in weld structures, stabilizing their shape and size, and improvement of cyclic fatigue strength 20 www.sstc.spb.ru TECHNOLOGIES FOR MANUFACTURING OF LNG CARRIERS MEMBRANE TANKS JSC Northern Design Bureau in cooperation with GTT developed a project of LNG carrier with capacity of 79000 m3 SSTC developed the project for technical support of LNG-carriers construction on JSC Baltic shipyard Advanced design and technological solutions: . Variable fuel engine (heavy fuel/diesel fuel/carried gas –methane) . Latest GTT design – shape of bow tank with capacity increased to 79000 m3 . Effective hull shape enable the ship to achieve 18 knots max. speed with less engine power . Superstructure shifted to the bow thus increasing cruise safety and reducing vibration in living compartments and service rooms 21 www.sstc.spb.ru DESIGN AND PRODUCTION OF PROCESS EQUIPMENT 22 DESIGN AND PRODUCTION OF PROCESS EQUIPMENT . Process equipment for hull fabrication, welding, piping, and mechanical installation shops . Equipment for ship disposal, composite material ppgrocessing, radioactive materials handling . Ship construction, lifting and launching equipment . Electric drives, electric equipment, control systems 23 www.sstc.spb.ru THERMAL CUTTING TECHNOLOGIES AND EQUIPMENT Various kinds of thermal cutting can be used: . plasma . oxygen . laser Thickness of pp()late to be cut (mm) … 4 to 100 (plasma) ……to 200 (oxygen) ..………to 20 (laser) Travel speed (m/min) …………………..………0.07-12 Travel error over 8 m (mm)………….......…………± 0.5 Maximum width of plate (mm) . ……..…..3200 Rated power (kVA) ……………… …………….…. 135 24 www.sstc.spb.ru TECHNOLOGY AND EQUIPMENT FOR LASER CUTTING, MARKING AND LABELING WITH FIBER OPTIC LASERS Automatic precision cutting, marking and labeling of plates up to 2.5 x 10 m Max. cutting error 0.05-0.1 mm throughout the entire plate length Thickness of plates from 1 to 20 mm 2-5 times power and operational savings in comparison to gas laser machines 25 www.sstc.spb.ru ROBOTIZED SET OF EQUIPMENT FOR PROCESSING AND ASSEMBLY OF ROLLED METAL Robotized line of equipment for processing rolled metal up to 12-23 m length . Robotized plasma welding of components . Automatic labeling of components . Automatic component layout, inc. tracing of «rectifiable curves» . Components
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