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Reamers, Countersinks De-Burring Tools Complete Range Hr 500 High-Performance Reamers

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REAMERS, COUNTERSINKS DE-BURRING TOOLS COMPLETE RANGE HR 500 HIGH-PERFORMANCE REAMERS Perfect reaming in all diameters HR 500 high-performance reamers are the optimal tooling solution for all diameters from 2.97 to 76.00 mm. To apply the optimally designed HR 500 high-performance reamer a range of various HR 500 options is available. • Solid carbide reamers up to diameter 20.00 mm • Carbide and cermet-tipped reamers up to diameter 40.00 mm • Carbide and cermet-tipped head reamers up to diameter 76.00 mm • Solid carbide reamers for intermediate dimensions and stepped tools in HR 500 Active programme Maximum performance for all materials Our comprehensive HR 500 range includes reamers for the machining of most materials. The perfect combination of special geometries, tool material and coatings provides optimal machining results for all reaming operations. DE-BURRING TOOLS Hole entries and exits - quick, clean and fully automated de-burring entry cutting edges moving into the transverse hole de-burring exit Guhring provides a comprehensive standard range of de-burring tools for the finish machining of hole entry, hole exit and transverse hole exit – including the world’s first solid carbide tools for the machine de-burring of hole entry and exit. Instead of a time and cost-intensive manual operation, de-burring in a fully automated operating process reduces the machining time. HOLDERS FOR FINISH MACHINING Accuracy is a matter of setting In order to achieve the best possible results with our precision reaming tools, they are clamped in Guhring holders for finish machining. • Quick and simple adjustment • Axial and radial μ-accurate setting • Compensates concentricity and alignment errors • MQL capable ObO erflächenqualität UUmreechhnungsvs erhältnisse nach DIN 47 40 25 StrS eueu-Bereich 11 16 Obebere GreG nzee von Rz für Umstellung von Raa auff Rz 0N N1 10 6,3 N9 μm 4,0 in in 2 te Obere Grenze N8 302 2,5 Beispspip el 2 Raa von Ra für Wer Umstellung O 1 1,5 S N7 Ra- Ra von Rz auf Ra I 1,0 DIN N6 ch ch 0,636 0 na BeiBeBeisspip el 1 Ra N5 00,400 rad tsg 0,0 250 N4 kei 0,0 160 hig u N3 Rau 0,100 0,063 N2 0,040 N1 00,025 Rz Rz 0,0 016 0,0 166 0,40 1,0 2,5, 6,331640100 250 0,0 25 0,63 1,6 4,0 10 25 63 160 Rz-WWerte in μm Beeipiel 1 Ra in Rz BBeimm Vergleie chh dess Miti tenrn auwertes Ra = 0,4 μm zur mittt lereen RaR uhtiefe Rz, lieggt did ese beb i Rz = 1,6,6. Beeippieel 2 Rz in Ra BeB imm Vergleie ch der geme itteltene Rauhtiefe Rz = 25 μm zum Mitteenrauauhwerrt Ra, liiegt dieserr bei Ra = 2 μm.m Optimale Vorbearbeitungs-Durchmesser Empfohlene Untermaße in mm bis Ø6 bis Ø110 bib s Ø16 bib s ØØ25 bis Ø40 über Ø40 alle Ø 0,0 1-1 0,,2 Ø 0,2 Ø 0,0 2-2 0,3 Ø 0,3 Ø 0,3-0,4 Ø 0,4-0,5 Materialien bis Ø 0,0 1-0,0 2 Ø 00,2 Ø 0,2 Ø 0,2 Ø 0,3 Ø 0,3 geg härteter 48 HRC H Stahl bis Ø 0,1 Ø 0,1 Ø 0,1-0,2 Ø 0,2 Ø 0,2 Ø 0,2 INFO63 HR C TABLES Anwendungsempfehlungen für Gühring Reib-, Senk-AT und EnAtgratw GLANCEerkzeuge Anweendunggsggrupupppe Werkstoffbeisppiele P StS ahll, hocchlegieertr er Staahlhl M Rosts frf eier Stahl K Graugug ss, Sphäärooguss undd Temmperguss N Alumu inium und andere Nichteieisenmetetalle S Sonder-, Supere - und TiT tanlegieruungen H Gehärteter Stat hl und Hartguss Surface Quality Conversion ratio to DIN 47 40 25 Dispersion 16 Upper Rz-Limit for the conversion from Ra to Rz 10 6,3 4,0 Upper Ra- 2,5 Ra Example 2 Limit for the conversion 1,5 from Rz to Ra Ra-Values in μm in Ra-Values 1,0 0,630 Example 1 Ra 0,400 0,250 0,160 0,100 Grade of roughness according to DIN ISO 1302 0,063 0,040 N1 N2 N30,025 N4 N5 N6 N7 N8 N9 N10 N11 Rz Rz 0,016 0,16 0,40 1,0 2,5 6,3 16 40 100 250 0,25 0,63 1,6 4,0 10 25 63 160 Rz-Values in μm Example 1: Ra in Rz When comparing the average roughness index Ra = 0.4 μm to the average roughness Rz we achieve a value of Rz = 1.6 μm. Example 2: Rz in Ra When comparing the average roughness Rz = 25 μm to the average roughness index Ra we achieve a value of Ra = 2 μm. Optimal diameters of pre-drilled holes Recommended stock up to up to up to up to up to above allowance, in mm Ø6 Ø10 Ø16 Ø25 Ø40 Ø40 all materials Ø 0.1-0.2 Ø 0.2 Ø 0.2-0.3 Ø 0.3 Ø 0.3-0.4 Ø 0.4-0.5 up to Ø 0.1-0.2 Ø 0.2 Ø 0.2 Ø 0.2 Ø 0.3 Ø 0.3 hardened 48 HRC H steel up to Ø 0.1 Ø 0.1 Ø 0.1-0.2 Ø 0.2 Ø 0.2 Ø 0.2 63 HRC Application recommendations for Guhring reaming, countersinking and de-burring tools Application group Material examples P Steel, high-alloyed steel M Stainless steel K Grey cast iron, spher. graphite iron/malleable cast iron N Aluminium and other non-ferrous metals S Special, super and titanium alloys H Hardened steel and chilled cast iron Pictograms Tool material VHM HM Cermet HSS HSS-E Solid carbide Carbide-tipped Internal cooling DIN DIN DIN DIN DIN DIN DIN DIN DIN Standard 347 373 375 859 1862 1866 1868 2179 2180 DIN DIN DIN ~DIN ~DIN ~DIN ~DIN ~DIN 6888 8054 8089 8050 8051 8090 8093 8094 G to DIN to Guhring standard HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 Type S Guss S Alu S G S GT S D Guss D Alu D G D GT D Blind hole (S) Through hole (D) Cutting direction R L r-h l-h +0,004 +0,005 Tolerance H7 +0,005 Hole type Through hole Blind hole Through and blind hole No.of cutting edges Form A B C D Shank form HA Cyl MK Helix angle 8° 25° 45° straight-fluted right-hand helix left-hand helix Spacing = ≠ EU equal unequal extremely unequal Re-production – even in part – is not permitted. Guhring KG P.O. Box 10 02 47 . D-72423 Albstadt Possible misprints or any type of intermediate changes do not entitle to Herderstrasse 50-54 . D-72458 Albstadt any claims. All DIN marked products can be supplied deviating from the Tel.: +49 74 31 17-0 catalogue dimensions as long as they correspond to the specified DIN Fax: +49 74 31 17-21 279 standard. Internet: www.guehring.de Printed in Germany E-Mail: [email protected] 6 ORDERING OPTIONS When ordering please always state Guhring no. and Code no., i.e.: “Carbide high-performance reamers, for nom.-Ø 2.97 mm” = 1675 2.970 Guhring no. High-performance reamers Solid carbide HA HR 500 HR 500 G S S EU EU Guhring no. 1685 16751675 P (N/mm²) M K N S H (HRC) 63 63 Surface finish The solid carbide HPC reamer HR 500 S Discount group 166 166 operates with highest cutting rates and produces extremely high-quality holes. H7 +0,005 Therefore, it often enables considerable R R savings in the process costs. In addition, it provides very high process reliability. 1 2 d d l4 l2 l1 d1 d2 h6 l1 l2 l4 Code no. Availability mm mm mm mm mm 2.972.9700 2.970 4.000 68.00 40.00 12.00 4 O 2.9808 2.980 4.000 68.00 40.00 12.00 4 O 2.990 2.990 4.000 68.00 40.00 12.00 4 O Code no. Application recommendations for Guhring reaming, countersinking and de-burring tools Application group Material examples P Steel, high-alloyed steel On the following price and programme M Stainless steel pages you will find for every tool K Grey cast iron, spher. graphite iron/malleable cast iron recommendations regarding suitability for the application groups and details of N Aluminium and other non-ferrous metals max. tensile strength and hardness. S Special, super and titanium alloys optimal suitability limited suitability H Hardened steel and chilled cast iron unsuitable HR 500 HIGH-PERFORMANCE REAMERS CARBIDE REAMERS HIGH SPEED STEEL REAMERS TAPER REAMERS HIGH SPEED STEEL HAND REAMERS PILOT TOOLS CLAMPING DEVICES COUNTERSINKING & DE-BURRING NAVIGATOR / TECHNICAL SECTION PRODUCT NO. INDEX Special solutions High cutting speeds and feed rates, long tool life and tightest tolerances: Our cermet- and carbide-tipped special reamers promise optimal values combined with high process reliability and simple handling. Highest surface finish quality with HPC reaming operations with Guhring’s special reamers! reamers High-performance HR 500 HIGH-PERFORMANCE REAMERS High-performance reamers High-performance reamers Surface Guhring Discount Standard Standard Type Tool illustration Tool material d1 finish no. group range page High-performance reamers HR 500 Solid 3.000 - 20.000 1685 166 14 G S carbide HR 500 Solid 2.970 - 12.030 1675 166 14 G S carbide HR 500 Solid 3.000 - 20.000 1686 166 17 G D carbide HR 500 Solid 2.970 - 12.030 1676 166 17 G D carbide HR 500 Solid 3.000 - 20.000 1036 166 20 G Guss S carbide HR 500 Solid 3.000 - 20.000 1037 166 20 G Guss D carbide HR 500 Solid 4.000 - 20.000 1678 166 21 G Alu S carbide HR 500 Solid 4.000 - 20.000 1679 166 21 G Alu D carbide HR 500 G G S Carbide 22.000 - 40.000 1680 166 22 HR 500 Cermet 22.000 - 40.000 1682 166 22 G G S tipped HR 500 G G D Carbide 22.000 - 40.000 1681 166 23 HR 500 Cermet 22.000 - 40.000 1683 166 23 G G D tipped HR 500 G GT S Semi-standard Carbide 41.000 - 76.000 1038 166 25 HR 500 Cermet Semi-standard 41.000 - 76.000 1040 166 25 G GT S tipped HR 500 Semi-standard G GT D Carbide 41.000 - 76.000 1039 166 26 bright steam tempered nitrided A TiAlN TiAlN nanoA Carbo TiN Signum 12 High-performance reamers reamers Surface Guhring Discount Standard High-performance Standard Type Tool illustration Tool material d1 finish no.
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