VNP Guideline LCA Data for Paper and Board in the Netherlands
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VNP Guidelines - LCA data for paper and board products It is of high importance that the data which isused from generic LCA databases (e.g. ecoinvent) are recent as well as representative for the kind of material used. Paper and board are complex materials that appear in different types suitable for the various applications. This document is set-up to assist LCA experts in finding the right data belonging to the type of paper and board studied. General advices: It is not advisable to use the data from European Life Cycle Database (ELCD) as these data are incomplete and also only ‘cradle to grave’: these are aggregated data hence difficult to identify where impacts come from and thus hardly usable for comparisons or to change for specific situations. Of all other generic databases ecoinvent is the most complete and current database. Other public datasets (e.g. GaBi, Base Impacts and ProBas) are less current and less easy to interpret from a user point of view. For LCA assessments on paper and board produced in the Netherlands it is essential to replace the input of the European average enery mix with input the Dutch energy mix. (NB this is not possible with ELCD as these allow no changes at all). Packaging paper Paper for corrugated board - Papier voor golfkarton Description Corrugated board (in Dutch: golfkarton) is the most commonly used transport packaging. Corrugated board consists of one or more layers of corrugated paper, in combination with one or more layers flat paper. The corrugated paper is called fluting or medium. The flat papers are called liners. Depending on the required properties different amounts and kinds of paper layers are used. The CEPI Containerboard list of grades1 includes: Liners: Brown kraftliner White top kraftliner White coated kraftliner Brown testliner Brown kraft top liner White top testliner, uncoated Mottled testliner White top testliner, coated 1 Downloaded January 2017 from http://www.cepi-containerboard.org/ VNP Guidelines - LCA data for paper and board products The kraftliners are predominantly made of primary kraft pulp, testliners are predominantly recycled fibre based paper. Flutings-Medium Semi-chemical fluting Recycled fluting-medium Light weight recycled medium (LWM) A semi-chemical fluting is predominantly made from semi-chemical primary fibres pulp. Recycled fluting-medium (also known in databases as Wellenstoff) is a predominantly recycled fibre based paper. Dutch production sites In the Netherlands paper for corrugated board is produced by: Smurfit Kappa Roermond Papier DS Smith Paper de Hoop Parenco Papierfabriek Doetinchem LCA data - sources Databases either contain data for the liner or fluting that is still to be converted into corrugated board . The most up to date LCA data for corrugated board is available at the respective European associations. CEPI Containerboard (CCB) and FEFCO publish a joint report and data every three years. The last one (2014 data) is available on www.fefco.org/sites/default/files/lca-report-2015.pdf. The report contains 4 datasets with average European data with high degree of representativeness (more that 60% of the production represented) and of high quality as they have been externally peer-reviewed. Two datasets represent the production of liner, one for virgin material, and the other from recycled material, two datasets represent the production of fluting, one for virgin material, and the other for recycled material. The kraftliner dataset is a combination of the kraftliner grades, testliner of testliner grades and Wellenstoff is recycled fluting-medium. LCA data in ecoinvent are available for the four grades. At this moment (October 2017) this is data from the year 2009, but it is in the process of updating to 2015 data. For the paper for corrugated board produced in the Netherlands only two categories are relevant: ecoinvent: treatment of recovered paper to linerboard, testliner ecoinvent: treatment of recovered paper to fluting medium, wellenstoff When using the data from the CCB-FEFCO or ecoinvent data on paper produced in the Netherlands it is recommended to make them more representative by substitution of the input of average electricity grid mix and natural gas to the input for these processes for the Netherlands. VNP Guidelines - LCA data for paper and board products 1.1 Cartonboard - Vouwkarton Description Cartonboard (in Dutch: vouwkarton) is suitable for small to medium sized boxes that are used to pack a wide variety of products. Cartonboard is often used in the food industry. Cartonboard is made from cellulose containing fibres that are produced either from wood or from recovered paper and board. A combination of the two can be used and there are various types of fibre that produce different characteristics. Cartonboard is roughly categorised in four grades: o Solid Bleached Board (SBB) This grade is typically made from pure bleached chemical pulp with two or three layers of coating on the top surface and one or more layers on the reverse. There are also uncoated grades. Typical markets include cosmetics, pharmaceuticals, graphics, tobacco and luxury packaging. o Solid Unbleached Board (SUB) This grade is typically made from pure unbleached chemical pulp with two or three layers of coating on the top surface. In some cases a white reverse surface is applied. It is primarily used as beverage carriers for bottles and cans, as it is very strong and can be made resistant to water. It is used where strength of packaging is important. o Folding Boxboard (FBB) This grade is typically made of mechanical pulp sandwiched between two layers of chemical pulp with up to three layers of coating on the top or printing surface and one layer of coating on the reverse. Typical uses include pharmaceuticals, confectionery, frozen and chilled foods. o White Lined Chipboard (WLC) This grade is typically made using predominantly recovered paper or recovered fibres. It is manufactured in a number of layers, each of which use selected grades of raw materials. It typically has three layers of coating on the top or printing surface and one layer on the reverse. It is used in a range of applications such as frozen and chilled foods, cereals, shoes, tissues, toys. The most commonly used types are WLC and FBB (resp. 50 and 36 per cent of the market). Dutch production sites In the Netherlands the FBB-type of cartonboard is produced by Mayr-Melnhof in Eerbeek. The other three cartonboard grades are not produced in the Netherlands. LCA data sources The most up to date LCA data for carton board is available on demand at European association Pro Carton. Pro Carton maintains a database similar to CEPI Containerboard. However, the data from Pro Carton are an average of the four grades and include the box production, FBB being only about one third of the covered production. Ecoinvent contains older (2000) and non-sample-based data, but as it is broken down for each of the four grades of carton board, these data-sets are more representative than the up-to-date average: VNP Guidelines - LCA data for paper and board products Abbreviation ecoinvent – name of dataset Netherlands production WLC chipboard production, white lined RER no FBB folding boxboard production RER Mayr-Melnhof SBB solid bleached board production RER no SUB solid unbleached board production RER no So for the Dutch cartonboard production it is best to use the ecoinvent-dataset ‘folding boxboard production RER’. When using the dataset data on cartonboard produced in the Netherlands it is recommended to make them more representative by substitution of the input of average electricity grid mix and natural gas to the input for these processes for the Netherlands. 1.2 Solid board (massiefkarton) Description Another name for solid board is ‘grey board’. It consists of many layers of paper which are pressed in wet condition towards a thick board with grammages > 600 g/m2. The layers are made from recovered paper. At one or both sides of these layers special papers can be glued to achieve special properties (moisture barrier, stiffness, visual, etc.). Solid board is also used for graphical applications (e.g. hard book covers, puzzles and board games). NB. Solid board is NOT to be confused with the SBB (solid bleached board) and SUB (solid unbleached board) categories of folding box board. Solid board is made from recovered paper and has high grammages. SBB and SUB are low grammage cardboard types produced from virgin fibres. VNP Guidelines - LCA data for paper and board products Dutch production sites In the Netherlands, solid board products are produced by Smart Packaging Solutions, Solidus Solutions and Eska. LCA data - sources There is no public available LCA data on solid board. The information is not in ecoinvent, nor in any other database. The European association, ESBO (European Solid Board Organisation) does not exist anymore. Best is to use mill specific data for any LCA analysis data. Best approximation with public data is use the Ecoinvent or CBB-FEFCO data for the corrugated board base paper excluding the addition of starch. When using the data from the CCB-FEFCO or Ecoinvent data on paper produced in the Netherlands it is recommended to make them more representative by adjusting them to the Dutch energy mix. 1.3 Molded fibre products (vormkarton) Description Molded fibre (vormkarton), also named molded pulp is a 3D packaging material, typically made of recovered paper. It is used for protective packaging or for food service trays and beverage carriers. Dutch production sites In the Netherlands molded fibre products are produced by Huhtamaki. LCA data sources There is no public available LCA data on molded fibre products. The very best is to use mill specific data for any LCA analysis data as there is no good proxy with public data of other types of paper and board.