Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Coega Development Corporation Upper Ncise Bulk Infrastructure Scoping Report
H-351254 May 2016
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
DISCLAIMER
This report was prepared by Hatch Africa (Pty) Ltd (“Hatch”), together with certain other third party consultants (the “Third Party Consultants”), for the sole and exclusive benefit of Coega Development Corporation (the “Owner”) for the purpose of assisting the Owner to determine the feasibility of development in the Upper Ncise area (the “Project”) ], and may not be provided to, relied upon or used by any third party. Any use of this report by the Owner is subject to the terms and conditions of the Services Agreement between Hatch and the Owner dated 16 March 2016, including the limitations on liability set out therein.
This report is meant to be read as a whole, and sections should not be read or relied upon out of context. The report includes information provided by the Owner, the Third Party Consultants and by certain other parties on behalf of the Owner. Unless specifically stated otherwise, Hatch has not verified such information and disclaims any responsibility or liability in connection with such information. In addition, Hatch has no responsibility for, and disclaims all liability in connection with, the sections of this report that have been prepared by the Owner or by the Third Party Consultants.
This report contains the expression of the professional opinion of Hatch, based upon information available at the time of preparation. The quality of the information, conclusions and estimates contained herein is consistent with the intended level of accuracy as set out in this report, as well as the circumstances and constraints under which this report was prepared.
However, this report is a scoping study and, accordingly, all estimates and projections contained herein are based on limited and incomplete data. Therefore, while the work, results, estimates and projections herein may be considered to be generally indicative of the nature and quality of the Project, they are not definitive. No representations or predictions are intended as to the results of future work, nor can there be any promises that the estimates and projections in this report will be sustained in future work.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Table of Contents
1. Introduction ...... 1 2. Bulk Infrastructure Assessment ...... 2
2.1 Basis of Infrastructure Assessment ...... 2 2.2 Water Resources ...... 2 2.2.1 Dam Abstraction ...... 2 2.2.2 Water Demand for Aquaponic System...... 2 2.2.3 Water Quality Requirements for Aquaponics System ...... 3 2.2.4 Potable Water ...... 3 2.3 Wastewater ...... 3 2.4 Roads ...... 6 2.5 Stormwater ...... 6 2.6 Solid Waste ...... 6 2.7 Electricity ...... 6 2.7.1 Capacity Existing Electricity Infrastructure To Supply Future Demand ...... 6 2.7.2 Internal Electricity Services ...... 7
3. Legal Requirements ...... 8
3.1 Environmental Authorisation ...... 8 3.2 Water Use Licence...... 17 3.3 Waste License ...... 18 3.4 Occupational Health and Safety ...... 19 3.5 Construction Regulations ...... 19
4. Town Planning Assessment ...... 20
4.1 Land Audit ...... 21 4.2 Zoning ...... 21 4.3 Access ...... 21 4.4 Land use ...... 21 4.5 Land Claims ...... 21 4.6 Suitability ...... 22 4.6.1 Slope Analysis ...... 22
5. Environmental Assessment ...... 24
5.1 Developmental Potential ...... 25
6. Risk Assessment ...... 26 7. Cost Estimate ...... 33
8. Recommendations ...... 35
Appendix A : ATS Consulting Aquaponics Report...... 36 Appendix B : Title Deed Registration& Land Claims ...... 37
Appendix C : Operational Analysis Mthatha System ...... 38
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Table 3.1: Listed activiites in terms of the EIA regulations ...... 10 Table 3.2: Potential NWA Activities triggered ...... 17 Table 6.1 - Risk Rating ...... 27 Table 6.2 - Risk Assessment ...... 28 Table 7.1 - Estimate Class Breakdown ...... 33 Table 7.2 - Cost Estimate ...... 34
Figure 1 - Schematic Layout of Water & Wastewater Infrastructure...... 5 Figure 2 - Schematic Layout of Existing Electrical Infrastructure ...... 7 Figure 3 - Unregistered, Surveyed Portions of Farm75 ...... 21 Figure 4 - Slope Analysis of Farm 75 ...... 22 Figure 5 - 20m contours ...... 23 Figure 6 - Critical Biodiversity Plan ...... 24 Figure 7 - Developmental Potential ...... 25
Ground floor, Rio Ridge Building, 3 Berea Terrace, Berea P O Box 8245 , Nahoon , East London, 5210 Tel : +27 (0)43 813 1000 Fax: +27 (0)43 721 1385
12 Elton Street, Southernwood, East London Postnet Suite 98, Private Bag X9063, East London, 5200 Tel: +27 (0)43 722 1198 Fax: +27 (0)43 743 8485
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Abbreviations
CDC Coega Development Corporation DWA Department of Water Affairs WTW Water Treatment Works SEZ Special Economic Zone EIA Environmental Impact Assessment WUL Water Use License NWA National Water Act ECBCP Eastern Cape Biodiversity Conservation Plan CBP Critical Biodiversity Plan KSD King Sabata Dalindybo ha Hectares km² Square kilometers l/c/day Litres per capita per day l/s Liters per second mm millimeters Ml Megalitres m³/a Cubic metres per annum m³/s Cubic meters per second
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Executive Summary
Hatch was appointed by Coega Development Corporation to conduct a scoping of bulk and link infrastructure for the Upper Ncise area.
Included in the scoping study is a land suitability study. The purpose of this study is to understand the land suitability, availability and ownership of a portion of Upper Ncise.
In order to determine infrastructure requirements for the proposed Aquaponics systems to be constructed on site a study was commissioned upon which bulk infrastructure demands were calculated.
Due to the volume of water required for this development it is not feasible to connect to the existing municipal infrastructure as the nearest bulk main, of 300mm diameter, runs along the R61 to the airport (approximately 8.5km from the site).
Water would be extracted from the dam at the dam wall, treated and then pumped approximately 15km to site.
Currently there is no surplus capacity of water in the Mthatha Dam. However if Eskom’s guaranteed level of supply for the First and Second Falls hydro power stations was decreased capacity would be made available.
The Mthatha Wastewater Treatment Works (located on the eastern side of Mthatha) cannot accommodate wastewater flows from the site and therefor a wastewater treatment works will be required on site.
The site is accessed from the R61 via a gravel road (DR08217) approximately 10.2km long. It is proposed that this road be upgraded to a surfaced road.
Eskom is the licensed Electricity Supply Authority for this region, and has installed electricity overhead reticulation to service the existing villages positioned adjacent to this area. A new substation would be required to cater for the electrical demand from the development.
The development facility would trigger several listed activities in terms of the EIA regulations. Most notably, a full Scoping and EIA process would need to be conducted due to the large footprint of the area to be developed. In addition a Water Use License and Waste License would also be required.
The study area comprises various portions. Included in these portions are RE 75, portion 3 of 75 as well as various unregistered surveyed portions.
According to a document received from the Department of Rural Development, the land is endorsed to KSD local municipality.
A Risk Assessment has been undertaken and risks have been identified and classified as Insignificant, Minor, Moderate, Significant, Major or Catastrophic to enable the Client to manage and mitigate risks.
The high order estimated cost of bulk infrastructure is R350 million
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
1. Introduction
The Coega Development Corporation (CDC) has been tasked with the development of the Wild Coast Special Economic Zone (SEZ). Upper Ncise has been identified as one of the alternative land parcels for this development and thus a scoping of the bulk and link infrastructure has been commissioned. CDC has appointed Hatch to conduct the scoping of the bulk infrastructure, including water, wastewater, roads, stormwater, solid waste.
Included in the scoping study is a land suitability study. The purpose of this study is to understand the land suitability, availability and ownership of a portion of upper Ncise.
In order to determine infrastructure requirements for the proposed Aquaponics systems to be constructed on site a study was commissioned. This report (by ATS Consulting) was used as a basis for all assumptions made regarding the infrastructure services required and can be found in Appendix A.
Relevant legislation has been reviewed and recommendations made regarding compliance with environmental, waste and water use licences.
A Risk Assessment has been undertaken and risks have been identified and classified as Insignificant, Minor, Moderate, Significant, Major or Catastrophic.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
2. Bulk Infrastructure Assessment 2.1 Basis of Infrastructure Assessment
The estimated water demand for the proposed aquaponic systems (based on ATS Consulting Report) is 110m³ per tunnel. On the 430ha of land approximately 3600 units are possible allowing for some areas to be used as offices/workshops etc. 2.2 Water Resources
The 430ha study area falls within the T20B catchment of the Mthatha River Basin. The Mthatha Dam has a volume of 249million m³. The Department of Water and Sanitation, in 2011, issued a Water Use Licence (12/T20E/A/931) to OR Tambo District Municipality to abstract 55.1million m³ per annum. An additional 1.16million m³ per annum is utilised by the Rosedale Water Treatment Works (WTW).
Due to the volume of water required for this development it is not feasible to connect to the existing municipal infrastructure as the nearest bulk main, of 300mm diameter, runs along the R61 to the airport (approximately 8.5km from site) and this bulk main would have to be upgraded. In addition the existing water treatment works (Thornhill) would need to be upgraded in order to supply the proposed development.
In villages adjacent to the site there are standpipes however this supply is limited to reticulation only and would be insufficient to supply the proposed development.
The Department of Water Affairs (DWA) was contacted regarding the possibility of extracting water for the project from the Mthatha Dam. Currently there is no surplus capacity in the Mthatha Dam to make additional allocation of water for this development. However if Eskom’s guaranteed level of supply for the First and Second Falls hydro power station was decreased, capacity would be made available. This would require negotiations between Eskom and DWA.
2.2.1 Dam Abstraction
Ideally water would be extracted from the dam on site however due to the inconsistent water level and gently sloping topography it is not deemed to be possible. Therefore water would need to be extracted from the dam at the dam wall some 15km away. The water would then be treated (placed in settling tanks and filtered) before being pumped to site.
It is essential that land near the dam wall be acquired in order to situate the water treatment works on. In addition servitudes will need to be obtained for the pipeline route from the treatment works to the site.
2.2.2 Water Demand for Aquaponic System
In total 410 000m³ will be required to fill the aquaponics systems. Approximately 15% of the water will require replenishing per month due to evaporation. Therefore approximately
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
6100m³ of water will be required per week. This equates to approximately 0.5million m³ per annum.
Allowance has been made to refill the aquaponics systems once every six months, which equates to approximately 0.8 million m³ per annum. Therefore a total water demand of 1.3million m³ per annum will be required for the aquaponics system.
In order to ensure a constant supply of water to the aquaponics systems it is recommended that 2 days storage allowed for, this will require a 7.1Ml reservoir on site.
This development has been classified as a moderate risk for fire and as such requires 1500l/min flow of water for a minimum duration of 4 hours.
An inline pressure pump system will be required to boost the pressure in the system should firefighting be necessary. It is suggested that this water not be treated to potable standard but be water that would be used to the aquaponics system.
2.2.3 Water Quality Requirements for Aquaponics System
Water extracted from the Dam for the aquaponics systems will require treatment, namely sedimentation and filtration.
Water for the Aquaponics system needs to be regularly tested. The most critical water quality parameters to monitor are dissolved oxygen concentrations, temperature, pH and nitrogen from ammonia, nitrate and nitrite.
2.2.4 Potable Water
The amount of water required for human consumption will be similar to that for the aquaponics and has been calculated based of Department of Human Settlements Guidelines for Human Settlement Planning and Design (Red Book) guidelines.
Assumptions have been made regarding the number of employees required. As aquaponics requires low levels of labour, allowance has been made for 15 labourers per hectare. In total 6500 people could be employed. The required potable water demand (based on 90l/person/day) will be 870m³ per day or 36 000l/hr. For the full development a water treatment works of 4.2Ml/day will be required.
Water to be used for human consumption will require further treatment (disinfection) to attain a potable standard as per SANS 241-1 once it arrives on site. Thereafter it will be gravitated to various points on site.
2.3 Wastewater
The existing wastewater treatment works is located on the eastern side of Mthatha. The Northern Outfall Sewer is proposed to be extended to the airport which currently is not connected to the municipal sewer network. However this extension has not taken into account the flows generated from the site.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
A wastewater treatment works of 2.9Ml/day will be required on site. In order to release effluent into the Dam a Waste Licence would be required (discussed further under Legal Requirements).
Figure 1, over the page, shows a schematic representation of a general layout of the proposed extraction point and bulk services.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Figure 1 - Schematic Layout of Water & Wastewater Infrastructure Rev. A Page 5
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
2.4 Roads
The site is accessed from the R61 via a gravel road (DR08217) approximately 10.2km long.
It is proposed that the access road from the R61 to the site be upgraded to a surfaced road. The main road within the site is also to be surfaced, the smaller roads within the site are to be gravel.
2.5 Stormwater
Stormwater on site is to be accommodated in a piped stormwater system as well as side channel drains.
2.6 Solid Waste
The KSD Municipal refuse collection area does not extend to the site. Any refuse generated on site would have to be transported to the Municipal Solid Waste Site. Alternatively it may be possible to establish a private landfill on site, however it will be necessary to engage with the Department of Environmental Affairs as having a solid waste site so close to a water source will require an in-depth investigation. Various permits are required which are discussed under Legal Requirements. In addition the disposal of fish offal and /or high volumes of vegetable matter must be taken into consideration.
2.7 Electricity
Eskom is the licensed Electricity Supply Authority for this region, and has installed electricity overhead reticulation to service the existing villages positioned adjacent to this area.
2.7.1 Capacity Existing Electricity Infrastructure To Supply Future Demand Electricity is supplied to this region via Eskom’s 132 000/22 000/400/230 volt overhead reticulation network supported by a combination of lattice steel and wooden pole structures, which is considered reliable based on outage data.
Eskom has confirmed electricity supply constraints on their 22 000 volt network to accommodate any new development in this immediate area. This statement however is subject to review on receipt of official application and currently Eskom has plans in place to reconfigure these 22 000 volt networks, thus creating additional capacity, but it is anticipated that this will only come into effective in the year 2020 . Special mention needs to be made that time lines for Eskom to deliver electricity supplies of this nature, range from three (3) to five (5) Years from date of payment to Eskom and application to initiate this process is encouraged timeously to meet project roll out program.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
The anticipated demand for this development project is estimated at a minimum of a 25 MVA firm capacity, which would necessitate the building of a new 132/11KV Eskom substation and extending Eskom’s 132 000 volt over reticulation network within close proximity to the site.
Figure 2 - Schematic Layout of Existing Electrical Infrastructure
2.7.2 Internal Electricity Services
The existing electricity network adjacent to the site comprises of overhead power lines supported on wooden poles and the internal proposed design philosophy for this development would comprise of a main intake 11 000 volt Switch House, 11 000 volt underground reticulation circuits to supply miniature substations, 400/230 volt underground reticulation to supply local distribution, Area Lighting, Perimeter Protection and Security. Bulk metering will be supplied by Eskom, however internal metering will be supplied to reconcile cost centres.
The study has estimated the installation of 3670 modular plants @ 300m²/plant, which provides an effective 25% development coverage and comprises the following key diversified load elements:
3670 Modular Plant : 20 000 KVA 2 Pumping : 450 KVA 1 Offices :100 KVA 3 Workshop :150 KVA 1 Area Lighting :100 KVA 3 External Heating :1500 KVA Total Sum 22 300 KVA
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
3. Legal Requirements
This section constitutes the review of the environmental authorisation and permitting requirements associated with an aquaponics installation. This opinion is limited to a new development and does not take into account expansion of existing facilities. Since no specific site layout has been completed, the review of the potential activities that may trigger environmental authorisation and permitting is exhaustive (based on the available project description) but would require a site specific assessment of geographical, social and environmental features that may apply to the development footprint.
The objective of this permitting review is to provide a list of potential activities that will require an Environmental Authorisation.
The following legislation has been reviewed as part of this permitting opinion:
• National Environmental Management Act: EIA regulations, GN 982 December 2014
Listing Notice 1 GN 983
Listing Notice 2 GN 984
Listing Notice 3 GN 985
• National Water Act, Act 36 of 1998
• National Environmental Management: Waste Act, Act 59 of 2008
• National Environmental Management: Air Quality Act, Act 39 of 2004– not considered to have any application on the project scope described
• National Environmental Management: Biodiversity Act, Act 10 of 2004 (NEM:BA)
This review has been done on a conservative interpretation of the scope to ensure that all potential activities triggered against the EIA regulations were taken into account. If the development progressed into further phases these activities can reviewed and possibly eliminated. However, in the event that a listed activity is triggered in any listing notice, it is advisable to include all possible activities to ensure that authorisation is obtained prior to commencement of construction.
A short review of the project scope against the NEMWA and NWA is also included.
3.1 Environmental Authorisation The project scope was evaluated against the listed activities of the EIA regulations(Table 3.1). The project requires a full Scoping and Environmental Impact Assessment based on the fact that at least 1 activity is triggered under Listing Notice 2 of GN 984 (activity 15). However, the activities proposed as part of the project scope trigger several listed activities under GN 983 and GN 985 that would need to be evaluated in an EIA Process.
If an Environmental Impact Assessment process is initiated it would be advisable to include all the potential listed activities that could potentially be triggered. A summary of these listed activities are as follow (described in more detail in Table 3.1 below):
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
• GN 983 Listing Notice 1: Basic Assessment:
Activity 3: Fish processing facilities in excess of 20 000kg
Activity 6: Aquaculture facilities with a production output in excess of 20 000kg of fish
Activity 9: Bulk water and storm water infrastructure
Activity 10: Bulk sewer infrastructure
Activity 12: Aquaculture channels and tunnels/runways and bulk storm water outlets within 32 meters of a water course
Activity 27: Clearance of vegetation in excess of 1 hectares
Activity 28: Development on agricultural land
Activity 30: Activities in terms of the NEM:BA
• GN 984 Listing Notice 2: Scoping and EIA
Activity 6: activities requiring a permit for the release of effluent
Activity 15: Development in excess of 20 hectares
• GN 984 Listing Notice 3: Basic Assessment (regional)
Activity 12: Clearance of vegetation
Activity 13: Aquaculture developments in the Eastern Cape
Activity 14: developing canals and channels in or within 32 meters of a water course.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Table 3.1: Listed activiites in terms of the EIA regulations Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Listing Notice 1 of GN 983 of 2014 Processing or slaughter of fish at the 3. The development and related operation of facilities Only applicable if a slaughtering/processing facility will be Basic Assessment aquaponics facility. or infrastructure for the slaughter of animals with a included in the development proposal. The throughput of product throughput of- (iii) finfish with a wet weight the facility will exceed the threshold of 20 000kg. product throughput of 20 000 kg per annum. Growth of finfish in aquaculture 6.The development and related operation of facilities, For the scaled up facility this activity will be triggered due Basic Assessment infrastructure or structures for aquaculture of-; to the wet weight of the fish under culture exceeding 20 (i) finfish , where such facility, infrastructure or; 000kg structures will have a production output exceeding 20 000 kg per annum (wet weight); Bulk water and storm water infrastructure 9.The development of infrastructure exceeding 1000 This is likely considering the infrastructure required Basic Assessment metres in length for the bulk within the dam catchment area. transportation of water or storm water- (i) with an internal diameter of 0,36 metres or more; or (ii) with a peak throughput of 120 litres per second or more; excluding where- (a) such infrastructure is for bulk transportation of water or storm water or storm water drainage inside a road reserve; or (b) where such development will occur within an urban area.
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Bulk Sewer infrastructure 10. The development and related operation of Bulk sewer infrastructure could potentially trigger this Basic Assessment infrastructure exceeding 1000 metres in length for the activity bulk transportation of sewage, effluent, process water, waste water, return water, industrial discharge or slimes ) with an internal diameter of 0,36 metres or more; or (ii) with a peak throughput of 120 litres per second or more; excluding where- (a) such infrastructure is for bulk transportation of sewage, effluent, process water, waste water, return water, industrial discharge or slimes inside a road reserve; or (b) where such development will occur within an urban area. Construction of cascading canals for 12. The development of- This activity is likely to be triggered if channels are used in Basic Assessment growth of fish or crops. (i) canals exceeding 100 square metres in size; the design if the activity will be within 32 meters of the (ii) channels exceeding 100 square metres in size; water course. The water course for the dam may be (v) weirs, where the weir, including infrastructure and dependent on dam fluctuations. water surface area, exceeds 100 square metres in size; (vi) bulk storm water outlet structures exceeding 100 square metres in size; (x) buildings exceeding 100 square metres in size; (xi) boardwalks exceeding 100 square metres in size; or (xii) infrastructure or structures with a physical footprint of 100 square metres or more; where such development occurs- (a) within a watercourse; (b) in front of a development setback; or (c) if no development setback exists, within 32 metres
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Coega Development Corporation – Upper Ncise Bulk Infrastructure Scoping Report
of a watercourse, measured from the edge of a watercourse; - Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Clearance of land for placement of 27 The clearance of an area of 1 hectares or more, but Triggered but superseded by activity 15 of GN 984 of Basic Assessment infrastructure less than 20 hectares of indigenous December 2014 to EIA vegetation, except where such clearance of indigenous vegetation is required for- (i) the undertaking of a linear activity; or (ii) maintenance purposes undertaken in accordance with a maintenance management plan. Development area on rural land use. 28 Residential, mixed, retail, commercial, industrial or Potentially triggered depending on past land use Basic Assessment institutional developments where such land was used for agriculture or afforestation on or after 01 April 1998 and where such development: (ii) will occur outside an urban area, where the total land to be developed is bigger than 1 hectare; excluding where such land has already been developed for residential, mixed, retail, commercial, industrial or institutional purposes. Cultivation of exotic or extralimitel species 30. Any process or activity identified in terms of Assessment in terms of the biological release risk to the Basic Assessment section 53(1) of the National Environmental dam and associated water courses. Management: Biodiversity Act, 2004 (Act No. 10 of 2004).
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Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Listing Notice 2 GN 984 6. The development of facilities or infrastructure for Release of effluent from sewage treatment plants or Scoping and EIA any process or activity which requires a permit or potentially other treatment facilities. Since this is not license in terms of national or provincial legislation clear at this stage of the development it is initially governing the generation or accepted as triggered. release of emissions, pollution or effluent, excluding (i) activities which are identified and included in Listing Notice 1 of 2014; (ii) activities which are included in the list of waste management activities published in terms of section 19 of the National Environmental Management: Waste Act, 2008 (Act responsible for mineralNo. 59 of 2008) in which case the National Environmental Management: Waste Act, 2008 applies; or resources. (iii) the development of facilities or infrastructure for the treatment of effluent, wastewater or sewage where such facilities have a daily throughput capacity of 2000 cubic metres or less 15. The clearance of an area of 20 hectares or more of Triggered due to the 430 hectares to be developed Scoping and EIA indigenous vegetation, excluding where such clearance of indigenous vegetation is required for- (i) the undertaking of a linear activity; or (ii) maintenance purposes undertaken in accordance with a maintenance management plan.
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Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Listing Notice 3 GN 985 Clearance of the development area 12. The clearance of an area of 300 Potentially triggered but superseded by Listing notice 1 Basic Assessment square metres or more of indigenous vegetation and 2 activities except where such clearance of indigenous vegetation is required for maintenance purposes undertaken in accordance with a maintenance management plan. (a) In Eastern Cape, Free State, Gauteng, Limpopo, North West and Western Cape provinces: i. Within any critically endangered or endangered ecosystem listed in terms of section 52 of the NEMBA or prior to the publication of such a list, within an area that has been identified as critically endangered in the National Spatial Biodiversity Assessment 2004; ii. Within critical biodiversity areas identified in bioregional plans; iii. Within the littoral active zone or 100 metres inland from high water mark of the sea or an estuarine functional zone, whichever distance is the greater, excluding where such removal will occur behind the development setback line on erven in urban areas; or iv. On land, where, at the time of the coming into effect of this Notice or thereafter such land was zoned open space, conservation or had an equivalent zoning.
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Project Activity Potential activity triggered - Activity Number Environmental Requirements Process triggered Development of aquaponics facility 13. The development and related operation of facilities Triggered Basic Assessment of any size for any form of aquaculture. (b) In Eastern Cape: i. In an estuarine functional zone; ii. In a Protected Area identified in the NEMPAA; or iii. Areas on the watercourse side of the development setback line or within 100 metres from the edge of a watercourse where no such setback line has been determined. Aquaponics infrastructure within a 14. The development of- This activity is likely to be triggered due to the proximity Basic Assessment watercourse. A water course may be (i) canals exceeding 10 square metres in size ; of the dam and the drainage features in close proximity present due to drainage features around (ii) channels exceeding 10 square metres in size; to the catchment around the dam. the dam and also proximity to the dam. CO bridges exceeding 10 square metres in size; (iv) dams, where the dam, including infrastructure and water surface area exceeds 10 square metres in size; (v) weirs, where the weir, including infrastructure and water surface area exceeds 10 square metres in size; (vi) bulk storm water outlet structures exceeding 10 square metres in size; (vii) marinas exceeding 10 square metres in size; (viii) jetties exceeding 10 square metres in size; (ix) slipways exceeding 10 square metres in size; (x) buildings exceeding 10 square metres in size; (xi) boardwalks exceeding 10 square metres in size; or (xii) infrastructure or structures with a physical footprint of 10 square metres or more; where such development occurs (a) within a watercourse; (b) in front of a development setback
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(c) if no development setback has been adopted, within 32 metres of a watercourse, measured from the edge of a watercourse; excluding the development of infrastructure or structures within existing ports or harbours that will not increase the development footprint of the port or harbour.
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3.2 Water Use Licence The development area is close to the Mthatha dam which would infer that drainage channels are located across the site. The proximity to the dam would also potentially require a water use license for developments within close proximity to the dam’s upper level. Roads, storm water and water infrastructure is likely to require culverts and stream/watercourse crossings. Water for the operation of the facility is expected to be from surface water abstraction.
Based on these activities, the following items may require a license in terms of the water act based on the following listed activities: Table 3.2: Potential NWA Activities triggered
No Activity Applicability to project
21a Taking water from a water resource Water abstraction from the Mthatha dam
21b Storing water Due to the large volumes of water to be used in the aquaculture activities and the potential for emergency release into the dam.
21c Taking water from a water resource: Installation of culverts and development in Water abstraction from the Mthatha dam drainage channels or boreholes
21f Discharging waste or water containing Discharges to the Mthatha dam from waste into a water resource through a stormwater, sewer or treatment plants pipe, canal, sewer, sea outfall or other conduit;
21g Disposing of waste in a manner which Potentially included for storm water dams may detrimentally impact on a water resource;
21i Altering the bed, banks, course or Installation of culverts and development in characteristics of a watercourse; drainage channels
A detailed impact assessment would be required to evaluate the impact on the surrounding water courses. The EIA to be conducted must address these impacts though a dedicated specialist study.
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3.3 Waste License Due to the shortage of a waste disposal facility in the area, it is proposed to develop a disposal site on the property. This could potentially trigger a waste license under the following listed activities in terms of GN 718 of July 2009:
Category A (Basic Assessment)
2 The storage including the temporary In the event that fish waste/excrement is stored storage of general waste in lagoons. in ponds for disposal.
11 The treatment of effluent, wastewater or If water and sewage treatment facilities exceed sewage with an annual throughput 2 000 cubic meters per annum capacity of more than 2 000 cubic metres but less than 15 000 cubic metres.
17 The storage, treatment or processing of This activity will be triggered if waste was to be animal manure at a facility with a capacity cleaned out of tanks or facilities and stored. The to process in excess of one ton per day. throughput of 1 ton per day would be unlikely considering the use of the waste as fertiliser.
18 The construction of facilities for activities If the above facilities were being constructed as listed in Category A of this Schedule part of the development a waste license would be required for construction.
Category B (EIA)
7 The treatment of effluent, wastewater or This activity will be triggered should the sewage with an annual throughput treatment plant exceed 15 000 cubic metres per capacity of 15 000 cubic metres or more. annum.
10 The disposal of general waste to land This activity would be triggered if a disposal site covering an area in excess of 200m 2 will be developed on site.
11 The construction of facilities for activities Construction of the facilities listed under listed in Category B of this Schedule Category B above.
The above activities would be included in the EIA process. A detailed specialist study would be required to evaluate the impact on the surroundings. Because the site is in close proximity to the Mthatha dam, any waste disposal activities would need to investigate the waste classification to determine the nature and content of the waste produced as well as the groundwater to ensure that development of a waste site does not pose a substantial risk to a strategic natural resource (groundwater for domestic use).
The development of the aquaponics facility would trigger several listed activities in terms of the EIA regulations. Most notably, a full Scoping and EIA process would need to be conducted due to the large footprint of the area to be developed. The nature of the aquaponics facility, and the sheer size would require a very detailed EIA process with several specialist studies required. Fish waste (faecal matter) also has the potential to be high in hazardous substances in areas where they could be exposed to chemicals,
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although this would be unlikely considering the nature of aquaculture and requirements for clean water as well as the fact that this material will be re-used as fertiliser.
However the facility would need to be managed in strict accordance to environmental management plans to be produced as part of the EIA process.
If slaughtering or processing of the fish will take place as part of the development, waste management facilities would need to be suitable to handle organic and biological wastes produced.
3.4 Occupational Health and Safety The Occupational Health and Safety Act (85 of 1993) is applicable and must be complied with. This is to ensure a safe working environment.
3.5 Construction Regulations Construction Regulations 2014 are applicable and as such an Occupational Health and Safety Agent must be appointed during the design phase. As per Construction Regulations 2014 a Construction Work Permit is required to be obtained prior to the commencement of construction.
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4. Town Planning Assessment
The study area comprises various portions. Included in these portions are RE 75, portion 3 of 75 as well as various unregistered surveyed portions. Complications were discovered regarding the ownership of RE75. Initial studies uncovered that farm 75 belongs to an unknown owner. After conferring with the Deeds Office, it was discovered that the previous name of the farm was LOT C Umtata and was held by the Department of Transkei under T7193/1949.
According to a document received from the Department of Rural Development, the land is endorsed to KSD local municipality (see Appendix B).
Previous Farm Previous Title Deed Extent Name Owner no. Department of Lot C Umtata 1048.6ha T7193/1949 Transkei
Current Farm Name Current Owner Extent Title Deed no. RE75 Unknown 3314.78ha Unknown
Portion 3 of 75 Current Owner Extent Title Deed no. Portion 3 of 75 Unknown 292m 2 Unknown
There are various registered portions of the land with only one of these registered portions being located within the study area. This is portion number three (3). There is no information regarding the owner of portion 3 of 75 (as seen in the table above).
There are also various portions of land within the study area which have been subdivided. See plan below. It can be assumed that these portions are surveyed, unregistered state owned land, however after conferring with the Surveyor General, it has become evident that these portions have not been captured on their system and thus no surveyor general diagrams are available for these portions.
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Figure 3 - Unregistered, Surveyed Portions of Farm75 4.1 Land Audit
The surveyed portion of farm RE75 located within the study area is portion 3. The size of this portion is 292m². No information can be found for the unregistered portions of land within the study area. The total site area is 430ha and the perimeter is 8.9km. 4.2 Zoning
The study area falls outside of the Mthatha urban edge, thus according to the Mthatha Town Planning Scheme, no municipal zoning has been allocated for the area. 4.3 Access
Access into the study area can be gained through DR08217. 4.4 Land use
The majority of the land is utilised as agricultural farming. There are also a few properties located at the north eastern portion of the study area where this can be termed “residential”. There are also social facilities which include two schools and a clinic located within RE75. The road network has been developed within the residential areas of the farm. 4.5 Land Claims
There have been no discovered claims on the land. To date, no claims on the land have been made as per the city’s records.
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4.6 Suitability 4.6.1 Slope Analysis It can be seen through the slope analysis below that the study area is at a fairly flat level. There are not many slopes to cause restrictions for development
Figure 4 - Slope Analysis of Farm 75
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The plan below shows the 20m contours on the land. It can be seen through this plan as well as through the slope analysis that the study area has a fairly flat landscape with approximately 80m height difference between the highest and lowest points on the site.
Figure 5 - 20m contours
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5. Environmental Assessment
The Eastern Cape Biodiversity Conservation Plan (ECBCP) is a detailed, low-level conservation mapping for land-use planning purposes. Specifically, the aim of the Plan is to map critical biodiversity areas through a systematic conservation planning process. The current biodiversity plan includes the mapping of priority aquatic features, land-use pressures, and critical biodiversity areas which develops guidelines for land and resource- use planning and decision-making.
The main outputs of the ECBCP are "critical biodiversity areas" or CBAs. Two out of the four CBA areas were identified for the study area.
The following plan highlights the critical biodiversity areas within the study area.
Legend
CBA 1
CBA 2
Figure 6 - Critical Biodiversity Plan
CBA’s Recommended land use objective
CBA 1: Natural Maintain biodiversity in as natural state as possible. landscapes Manage for no biodiversity loss. Maintain biodiversity in near natural state with CBA 2: Near minimal loss of ecosystem integrity. No natural transformation of natural habitat should be landscapes permitted. Manage for sustainable development, keeping CBA 3: Functional natural habitat intact in wetlands (including wetland landscapes buffers) and riparian zones. Environmental authorisations should support ecosystem integrity. CBA 4: Transformed Manage for sustainable development. landscapes
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5.1 Developmental Potential
Through our above analysis, the size of the study area is approximately 459ha. The plan below shows the total developable land minus the dam buffer. The criteria for determining the “Theoretical Buffer Line” was that it should be the greater of the following two cases:
1. 1.5m vertical offset above 1:100 floodline
2. 15m horizontal offset to the 1:100 floodline
Thus, the total developable land amounts to approximately 417ha. The dam buffer is shown in the dark blue.
Size of study area Excluding dam buffer Total developable land 459ha 42ha 417ha
Figure 7 - Developmental Potential
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6. Risk Assessment
The objectives of Risk Assessment are as follows:
• To conduct a full and suitably rigorous analysis of the risks associated with the project
• To develop and full risk register for the identified risks
• To allow the Client to monitor and manage the implementation and progress of mitigation actions
• To use quantitative risk assessment in order to determine the contingency range required for the project
• To enable an integrated understanding of any uncertainties that can impact on the project objectives
In general risks fall into one of five categories namely:
• External (political, social, environmental)
• Business, Legal, Financial & Commercial ( strategic Risks, procurement)
• Project Management & Construction (project scope, health & safety, schedule)
• Technical Design (standards & specifications, design criteria)
• Operational Readiness (operations, logistics & support, sustainable development
Risks have been given a probability rating of Almost Certain, Likely, Possible, Unlike or Rare and a Consequence Rate of Insignificant, Minor, Moderate, Significant, Major or Catastrophic as illustrated below in Table 6.1:
Risks have been identified, expanded on and classified in Table 6.2. The risks that have been identified are primarily related to the bulk infrastructure.
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Table 6.1 - Risk Rating
Consequence Indicator Insignificant Minor Moderate Significant Major Catastrophic
Tolerable Tolerable High Intolerable Intolerable Intolerable Almost Certain 16 21 27 30 34 36
Tolerable Tolerable High High Intolerable Intolerable Likely 11 17 22 28 32 35 Broadly Acceptable Tolerable Tolerable High High Intolerable Possible (Low) 12 18 24 29 33 7 Broadly Broadly Acceptable Acceptable Tolerable Tolerable High Intolerable Unlikely (Low) (Low) 13 19 25 31 4 8 Broadly Broadly Broadly Acceptable Acceptable Acceptable Tolerable High High
Risk probability of occurrence occurrence of probability Risk Rare (Low) (Low) (Low) 14 23 26 2 5 9 Broadly Broadly Broadly Acceptable Acceptable Acceptable Tolerable Tolerable Tolerable Unforeseen (Low) (Low) (Low) 10 15 20 1 3 6
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Table 6.2 - Risk Assessment
References Risk Rating
Primary Risk Name & Causes Effect/s
Category ID or Timing Description (drivers or triggers) or Threat Impact/s Rating Rating Rating Likelihood Opportunity InherentRisk Consequence F C 33 Inconsistent supply Inadequate capacity due to Plant can't operate as per Catastrophic Possible Technical 1 Threat Operations voltage from Eskom. network strength operating philosophy
F C 33 Unknown Water Unknown quality of water in Insufficient treatment of Technical 2 Threat Planning Catastrophic Possible Treatment requirements the Mthatha Dam water allowed for D C 24 Successfully extract Existing infrastructure No water available, the Significant Possible Technical 3 Threat water out Dam, tie in to needs to be utilised to project cannot be Planning existing infrastructure extract water implemented
Damage to infrastructure as E C 29 Technical 4 Threat Fire Fire Operations a result of fire Major Possible Solid Waste Disposal: D C 24 1. Handling & Disposal Significant Possible of Fish Offal 1. Large amounts of fish 1. Inadequately designed 2. Existing Mthatha offal waste generated wastewater treatment Technical 5 Threat Solid Waste Site onsite must be disposed of works and/or solid waste Operations unlicensed 2. General waste from site disposal site 3. Permission to will need to be disposed of 2. High transport cost construct a Solid Waste Site onsite unlikely References Initial Risk Rating
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Primary Risk Name & Causes Effect/s
Category ID or Timing Description (drivers or triggers) or Threat Rating Rating Impact/s Rating Likelihood Opportunity InherentRisk Consequence D C 24 Significant Possible
Assumptions made for Incorrect assumptions for Insufficient infrastructure Technical 6 Threat Planning unit bulk demands unit bulk demands made capacity
D C 24 Significant Possible Cost Estimate Class 5 Insufficient accuracy in Technical 7 Threat High level cost estimate Planning (order of magnitude) funding application
1. Contractor in breach of D C 24 law Significant Possible Project Contractor Non- Contractors not adhering to Construction 9 Threat 2. Project Owner and Management Compliance to Permits permit requirements phase Engineer can be held liable 3. Project stoppages E B 32 Insufficient knowledge Insufficient knowledge Operational Project implementation Construction Major Likely 10 Threat about aquaponics in the about aquaponics in the readiness delayed phase area area
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References Initial Risk Rating
Primary Risk Name & Causes Effect/s
Category ID or Timing Description (drivers or triggers) or Threat Impact/s Rating Rating Rating Likelihood Opportunity InherentRisk Consequence Operational Readiness - D C 24 Client: Significant Possible The handover from project to the client requires training of the operating system. There 1. Operator not ready to Damage and vandalism to Operational could be a situation that take over and operate Construction 11 Threat system whilst not in readiness the resources who scheme phase operation require training are not 2. Lack of Training fully competent to operate the system. (Clients readiness and ability to accept the new system) D C 24 Where Dept Water Affairs Water Use Licence not Not able to implement Significant Possible External 12 Threat rules that there is Planning granted project insufficient water E Major C Possible 29 Environmental Dept of Environmental Not able to implement External 13 Threat Authorisation not Affairs does not grant Planning project granted authorisation
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References Initial Risk Rating
Primary Risk Name & Causes Effect/s
Category ID or Timing Description (drivers or triggers) or Threat Rating Rating
Impact/s Inherent Likelihood Risk Rating Risk Opportunity
Consequence Political Pressure on F C 33 Project: 1. Community action Catastrophic Possible Public mandates placed prevents delivery and Pressure from community on the project. Project construction, resulting in Construction External 14 Threat demanding service delivery demands and delays phase expectations in the 2. Damage to property and community. persons
High temperatures in D C 24 Summer and Low Aquaponics system not Significant Possible External 15 Threat Unsuitable Climate Operations temperatures in winter not functioning adequately ideal for aquaponics D A 30 Significant Almost Certain Unable to procure land and Land Claims instituted by External 16 Threat Land Claims therefore project cannot Planning local residents proceed
D C 24 Climate unsuitable to Significant Possible External 17 Threat Unsuitable Climate Unsuitable Climate Operations aquaponics
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References Initial Risk Rating
Primary Risk Name & Causes Effect/s
Category ID or Timing Description (drivers or triggers) or Threat Rating Rating
Impact/s Inherent Likelihood Risk Rating Risk Opportunity
Consequence F C 33 Business, Expense of Bulk Not able to implement Catastrophic Possible legal, 18 Threat Lack of Finance Planning Infrastructure project financial
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7. Cost Estimate
In terms of the American Association of Cost Engineering the cost estimate produced is a Class 5 estimate based on high level project objectives. This estimating technique is the analogous technique which means that the information is based on similar projects. Typical accuracy ranges for Class 5 estimates are -20% to -50% on the low side and +30% to +100% on the high side.
Class 5 estimates are prepared for strategic business planning purposes.
Table 7.1 - Estimate Class Breakdown
The total cost to upgrade water, wastewater, stormwater, roads, solid waste and electrical infrastructure is approximately R400million . A solid waste site has been included in these costs even though permission to situate one on the site may not be granted due to the proximity to the Mthatha Dam.
It is recommended that a further investigation be undertaken in order to ascertain the following:
• If the Dept of Water Affairs will allow abstraction of water from the Mthatha Dam
• If the Dept of Environmental Affairs will allow a solid waste site to be constructed on the site
• If Eskom will be able to supply sufficient electricity
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Table 7.2 - Cost Estimate Item Cost Water 4.2Ml Water Treatment Works at Dam Wall 1 R 71 000 000 Pumping Main: Dam Wall to Site (200mm for 15km) 1 R 15 000 000 Raw Pump Station 1 R 1 600 000 Clear Water Pump Station 1 R 1 600 000 7 Ml Aquaponics Reservoir on Site 1 R 24 500 000 28 000m Aquaponics Water Reticulation on Site 1 R 16 300 000 1.7 Ml Clear Water Reservoir on Site 1 R 6 000 000 20 000m Clear Water Reticulation on Site 1 R 13 900 000
Wastewater 2.9Ml/day Wastewater Treatment Works 1 R 40 000 000 20 000m Wastewater Network on site 1 R 11 600 000
Roads Upgrade R61 to 430ha (10.2km) to 7m wide surfaced 1 R 35 900 000 Internal Roads (gravel, 3m wide) 1 R 8 400 000
Solid Waste Site Solid Waste Site 1 R 51 000 000
Electricity Upgrade Electrical Infrastructure 1 R 50 000 000
R 347 700 000
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8. Recommendations
The total cost to upgrade water, wastewater, stormwater, roads, solid waste and electrical infrastructure is approximately R350million. A solid waste site has been included in these costs even though permission to situate one on the site may not be granted due to the proximity to the Mthatha Dam.
It is recommended that a further investigation be undertaken in order to ascertain the following:
• whether the Dept of Water Affairs will allow abstraction of water from the Mthatha Dam
• whether the Dept of Environmental Affairs will allow a solid waste site to be constructed on the site
• whether Eskom will be able to supply sufficient electricity
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Appendix A : ATS Consulting Aquaponics Report
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Aquaponics for Mthatha Dam Aquaponics provides a solution to the main issues these two systems face; the need for sustainable ways of filtering or disposing of nutrient-rich fish waste in aquaculture and the need for nutrient-rich water to act as a fertilizer with all of the nutrients and minerals needed for plants grown through hydroponics. Combining these two systems provides an all-natural nutrient solution for plant growth while eliminating a waste product which is often disposed of as wastewater.
Water is pumped continuously through a recycling system – consisting of an automatic flood and drain cycle – which runs from the fish tanks through the plant grow beds. The plants remove the solid and dissolved waste – nitrate and phosphate, which are plant fertilisers but toxic to fish – before the ‘clean’ water is returned to the fish tanks. The correct management of such a system demands practical knowledge of aquaculture and hydroponic systems, and the way in which they are able to interact and complement each other within an aquaponics system.
Example of a system using a hydroponic tunnel of 30m X 10 The system was set up in Grahamstown to prove viability.
The aquaponics tunnel system cost him R350 000 to erect, the running and maintenance costs are relatively low. Only one manager is needed, plants and fish are produced from the same fish feed, and the system requires only 1,62kW of electricity, excluding heating costs. A 3,3kW heat pump is installed, but this is used only in winter. Water usage is relatively low at 2 000l per week in summer and approximately half of that in winter. Little space is needed to erect a facility.
The tilapia (Oreochromis mossambicus) is breed on site before introducing them into the aquaponics system at the age of one month. The fish are stocked at a density of 660 in each of the four 4 300l fish tanks. This ensures that adequate waste is produced to sustain the plants in the 2,8m2 grow beds.
The tilapias are harvested at a weight of 300g when they are approximately nine months old. Grow beds are filled with a gravel medium in which plants such as cucumbers and tomatoes can root themselves, even though they are trellised. Other plants, such as basil, are grown in floating polystyrene rafts through which their roots hang into the nutrient-rich water.
In addition to managing the balance between the production of fish waste and its effective absorption by plants, the temperature in the tunnel is kept at an average of 30°C. This provides optimal conditions for the production of almost all crop varieties. The herbs and vegetables derive all their nutrients from the water originating from the fish tanks. Moreover, no pesticides are used, as that would compromise the safety of the fish. Insect infestations on plants, such as red spider, are controlled by organic means – a garlic/chili/khaki bush spray is most commonly used.
Crops that can be grown Some Fish species that may be used • Red Tilapia • Catfish • Rainbow Trout • Carp • fresh water mussels • fresh water prawns • fresh water crayfish Tilapia is the most common fish used because of their good growth rates and adaptability to the system of aquaculture. The white-fleshed meat of tilapia is popular due to its desirable culinary properties of taste and texture. It will be required to be grown under artificially controlled temperatures.
Different tilapia species have different temperature ranges required for optimal growth. None of the species can survive less than 10 °C. They do well in a range of 17-32 °C, depending on the species, but ideal growth occurs at 26.7 °C and higher In aquaponics, tilapia are usually raised between 22.2 and 23.3 °C in order that the needs of the fish, the nitrifying bacteria and the aquaponic plants are met, as plants perform better at slightly lower temperatures
Plants that can be used • Tomatoes • Onions • Squash • Peppers • Cucumbers • Lettuce • Spinach • Pak • Choy • Basil • Begonias • Impatiens • Mints • Black Seeded Simpson Beets • Mustard • Swiss chard • Peas • Arugula • Watercress • Chives • Beans • Watermelon • Cabbage • Taro • Redina lettuce • Endive
• Spinach • Amaranth • Celery • Parsley • Tatsoi • Collard • Kale • Garlic • chives • Okra • Dill • Cilantro • Recao • Rice • Zucchini • Cantaloupe • Common chives Higher value crops need to be used because of the high cost of the infrastructure and running costs. The most important hydroponic crops are tomato, peppers and cucumber.
Design of a system Fish and crops have differing optimum climatic growing requirements and it is recommended that the two systems are separated into a separate aquaculture and hydroponics system. These systems although separate they function as an aquaponics system
Warm-water fish – tilapia or carp – need to be housed within the confines of a tunnel to achieve significant body growth. To achieve the necessary temperature of 28°C to 30°C required for rapid fish growth requires an air temperature in excess of 40°C, excessive for most plants.
The aquaculture unit has self-cleaning tanks draining to a sediment tank and biological filter. It is no different to a standalone fish culture system. Most of the nutrients are captured in the sediment trap and use them for plants while the rest of the water passes through a traditional bio-filter and returns, warm and clean, to the fish.
The plant culture unit can be remote from the fish culture system, in its own shade house or ventilated tunnel. The only connection is that a portion of the concentrated fish waste is drained periodically by gravity from the sediment to a holding tank in the plant unit. A small pump then circulates the homogenised waste from this tank through the gravel beds in the typical manner, with bell- siphons keeping the beds moist and fertilised.
Plants can thus be grown in optimal temperature or humidity without affecting fish growth. The only additional cost is the construction of a bio-filtration tank for the fish to compensate for the loss of gravel-bed filtration.
Using such a system has many advantages: • Fish growth is optimal, unaffected by ventilating the plants, and results in higher yield; • Humidity is reduced to acceptable levels, limiting mould and fungal attacks; • More space is available for the fish, with wider, shallower tanks that absorb more oxygen; • The removal of all solid wastes means that relatively simple bio- filtration can be used; • The design is effective at small or large commercial scale; • A plant culture unit can easily be added to a fish culture system.
Generally, water losses of 10-20% can be expected per month.
The basic infrastructure design can use the following principles: • Four fish rearing tanks, 7.8 m 3 each • Two cylindro-conical clarifiers (waste water treatment), 3.8 m 3 each • Four filter tanks, 0.7 m 3 each • One degassing tank (water treatment), 0.7 m 3 • Six hydroponic tanks, 11.3 m 3 each minimum 30 cm deep • Total plant growing area, 214 m 2 • One sump, 0.6 m 3 • Base addition tank, 0.2 m 3 • Total water volume, 110 m 3 • Land area - 0.05 ha
Management Process • Air stones, 88 in rearing tanks, 144 in hydroponic tanks • Solids removal, three times daily from clarifier, filter tank cleaning one or two times weekly • Continuous degassing of methane, CO2 , H2S, N2 • Denitrification in filter tanks • Direct uptake of ammonia and other nutrient by plants • Nitrification in hydroponic tank • Retention time: rearing tank, 1.37 h; clarifier, 20 min, hydroponic tanks, 3 h
Important principles • Optimum feeding rate, 60 - 100 g/day/m2 of plant growing area prevents nutrient accumulation or deficiency • Slow removal of solids increases mineralization • Frequency of filter tank cleaning controls • nitrate levels through denitrification
Production Management • Feeding: three times daily ad libitum • 32% protein, floating, complete diet • Stocking rate: Niles, 77 fish/m3; Reds, 154 fish/m3 • Stagger fish production, 24 week cycle, harvest every 6weeks
• Plant production – staggered or batch • Use biological insect control • Monitor pH daily, maintain pH 7-7.5 by alternate and equal additions Ca(OH)2 and KOH • Add chelated iron (2 mg/L) every 3 weeks • Add makeup water daily, about 1.5% of system volume
Base addition tank Hydroponic tanks
Rearing tanks Degassing tank
Sump Clarifier Filter tanks
Tank Dimensions Pipe Sizes Rearing tanks: Diameter: 3 m, Height: 1.2 m, Pump to rearing tanks: 7.6 cm Water volume: 7,800 L Rearing tanks to clarifier: 10 cm Clarifiers: Diameter: 1.8, Height of cylinder: Clarifiers to filter tanks: 10 cm 1.2 m, Depth of cone: 1.1 m, Slope: 45º, Between filter tanks: 15 cm Water volume: 3,785 L Filter tank to degassing tank: 10 cm Filter and degassing tanks: Length: 1.8 m, Degassing to hydroponic tanks: 15 Width: 0.76 m, Depth: 0.61 m, Water volume: cm 700 L Between hydroponic tanks: 15 cm Hydroponic tanks: Length: 30.5 m, Width: 1.2 Hydroponic tanks to sump: 15 cm m, Depth: 41 cm, Water volume: 11,356 L Sump to pump: 7.6 cm Sump: Diameter: 1.2 m, Height: 0.9 m, Water Pipe to base addition tank: 1.9 cm volume: 606 L Base addition tank to sump: 3.2 cm Base addition tank: Diameter: 0.6 m, Height: 0.9 m, Water volume: 189 L Total system water volume: 111,196 L Flow rate: 378 L/min, Pump: 0.37 kW Blowers: 1.1 kW (fish) and 0.74 kW (plants) Total land area: 0.05 ha.
Water quality Good water quality must be maintained at all times in a recirculating fish tank to maintain optimal growth conditions and health of the fish. Regular water quality testing is essential and can be performed using water quality testing kits obtained from aquacultural supply companies. The most critical water quality parameters to monitor are dissolved oxygen concentrations, temperature, pH, and nitrogen from ammonia, nitrate and nitrite. Nitrogen in the form of nitrate and nitrite usually does not present a water quality problem
in aquaponic fish tanks as nitrite is quite quickly converted to nitrate and nitrate itself is only seriously toxic to fish at very high levels (300-400 mg/L). The bio-filtration mechanism in aquaponic systems also removes nitrates quite well and can keep their concentration at much lower levels than this.
Thus the most important water quality parameters to design and make practice recommendations for are temperature, dissolved oxygen and ammonia. Other important parameters include salinity, phosphate, chlorine and carbon dioxide. Other factors that influence the quality of fish tank water include the stocking density of the fish, their growth rate, the rate at which they are fed, the volume of water in the system and environmental conditions.
The ideal values for tilapia water quality parameter requirements critical for the design of aquaponic systems (which are explained below) are summarized in Table below.
Optimal Range for Fish Tank in Parameter Aquaponic Systems Dissolved Oxygen 6.0-7.0 mg/L Temperature 22.2-23.3 °C pH 6.5 - 7 NO3- <150 mg/L Ammonia NH3 <0.04 mg/L NH4+ <1.0 mg/L
The most important quality factor for plants is the PH and the salt content.
Feed requirements All plants may have different nutritional requirements; for instance leafy green vegetable require more nitrates than fruiting plants. However all plants in aquaponic systems need 16 essential nutrients for maximum growth. These come in the form of macronutrients, which in addition to carbon, hydrogen, and oxygen, which are supplied by water, carbon dioxide, and atmospheric air, include nitrogen (N), potassium (K), calcium (Ca), magnesium (Mg), phosphorous (P), and sulphur (S). There are seven micronutrients necessary as well and they are chlorine (Cl), iron (Fe), magnesium (Mn), boron (B), zinc (Zn), copper (Cu), and molybdenum (Mo). These nutrients have to be balanced, as an excess of one may interfere with the uptake of another, as is the case when potassium affects the bioavailability of magnesium or calcium. Iron concentrations in aquaponic wastewater are insufficient for plant growth and therefore iron has to be supplemented to a concentration of 2 mg/L.
In aquaponic systems, tilapia fish grow best when fed three times daily ad libitum the amount of food that they will eat in 30 minutes, where the feed is composed of 32% protein.
Bacteria Autotrophic bacteria that convert fish waste into nutrients for plant uptake are crucial and without them, an aquaponic system will not function. Appropriate environmental conditions must be maintained to ensure the abundant growth of microbial populations in the bio-filter. Nitrifying bacteria growing on the large surface of the bio-filter media and in association with the plant roots will perform all of the necessary nutrient conversions for the feeding of plants and for the filtration of fish tank effluent. The grow bed media in media-filled aquaponics system functions as a fluidized bed bioreactor - it removes dissolved solids and houses nitrifying bacteria involved in the conversion of nutrients through a process known as the nitrogen cycle.
Fish tank effluent will contain total ammonia (NH3 and NH4+) excreted through fish urine and gills and formed from the decomposition of organic solids such as fish waste and uneaten food. Nitrifying bacteria, particularly Nitrosomonas sp. convert the toxic ammonia, using it as an energy source to nitrite (NO2-) - another compound toxic to fish - by using oxygen in an oxidation process. The nitrite is then quickly oxidized by another type of nitrifying bacteria, namely Nitrobacter sp. to form nitrate (NO3-), the preferred form of nitrogen for plant uptake.
When fish are initially introduced into an aquaponic system, the ammonia levels in the water increase for the first week or so, after which they begin to decrease while nitrite levels rise. Once two weeks to 20 days have passed, the nitrite levels will fall as well, while nitrate levels increase. At four weeks or between 20 and 30 days, the nitrogen compounds will relatively stabilize in concentration.
Nitrifying bacteria need oxygen for their metabolic processes, therefore the bio-filter media that they are housed in needs to be porous and well aerated. They also require a certain pH range. This is from pH 7 to 8, where the performance of the microbes in oxidizing unwanted compounds begins to decrease below a pH of 6.8. The optimal conversion of toxic to non-toxic compounds occurs at 25 °C.
Water Flow Rate The rate of water turnover should be designed to ensure good water quality. Water should be passed through the hydroponic grow media enough times per day to be adequately filtered and therefore to ensure appropriate removal of waste compounds that are toxic to fish. Excessively high flow rates,
however will reduce to too great of an extent the amount of time toxic wastes in fish tank effluent spend in contact with microbes in the bio-filter. This will cause some of these compounds to be flushed back into the fish tank before they are converted to safer forms or assimilated by the hydroponic plants.
For a 150 lt fish tank, the flow rate needs to be 0.3m 3 per hour.
Hydraulic loading rate of a system is calculated by dividing the flow rate of water, Qw through the system by the surface area of the grow bed, the flow rate of water is 0.3 m 3/hr and the grow bed surface area is 6 m 2.