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DESIGN GUIDE FOLDING

Our in-house design department is highly skilled at building the best of class carton structures— Taking ideas from concept to reality.

IN-HOUSE 8 COLOR SHEET TO SIZE PRODUCTION UV OFFSET MATERIALS

FOIL STAMPING IN-HOUSE DISTINGUISHING & DIE TACTILE FINISHES EMBOSSING MANUFACTURING

ROBERT E. HEITHAUS, SR. STRUCTURAL Vice President Marketing DESIGN 601.434.0026 [email protected]

3/2020 Design Info. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ When Submitting A Design Request Information Needed: Customer Name Due Date & Street Date Project/Product Name Job Number Stock Caliper Production Location Production & Sample Qty. Product Sample (If Available) Budget Cost Fulfillment Requirements Carton Style Physical Product Project Manager Name Any Additional Information What You Will Receive Labeled White Samples (If Requested) PDF & EPS (Files Will Be Identical & 1 :1 Ratio)

Draft/File Example Below: Example Below:

Area: 81.99 Custome,, Carton Size: Design: @) 2+112x1+5/8 x7+1/4 Customer Customer Name Description: Blank width: 8+27/32 Board: Blank height: 11+15/16 Reference # DesignName Grain Dir: Side shown: Waste on blank: 22.34 Stock(s) Board description Total Rule Len: 101.246 Salesperson: Date: 11118/2019 Designer: Outside LxWxD LEN.000 x WID.000 x DEP. 00 Design Spec Sheet Structure Approved D Job Name - DescDesign description Rule Legend Account Rep. First LastSales Structure Approved D Knife­ Crease­ W/Changes Designer First LastDesigner ReverseCrease­ PartialCut­ Pertoration­ Structure Not Approved D FinalTrimSize Bleed td-weekday, MonthName dd, yyyy Customer's Signature Type Safety �------� ChipPosition­ PrintSideGlueArea� lnsideGlueArea­ PrintSide HandG lueArea­ lnside HandGlueArea­ - Print Side UV Knocilouts

,,,.. 2\" .,,,_=- ROBERT E. HEITHAUS, SR. Vice President Marketing 6 01. 4 3 4 . 0 026 [email protected]

Sleeves ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Rectangular Sleeve (O-Sleeve) Edge Locked Sleeve Glue Sleeve w/Header Card Locked Sleeve w/Header & Hanger Flap GlueGlue SleeveSleeve w/lntegralw/lntegral HeaderHeader CardCard

ThisThis is is aa simple, simple, singlesingle working working score score glued glued slesleeve,eve, butbut be­ be­ causecause ofof the the unconventional unconventional location location ofof the the non-workingnon-working score,score, hashas striking striking curved curved front front display display panel panel when when erected.erected. ItIt worksworks best best with with the the grain grain in in the the short short directiondirection to to encourage encourage thethe front front panel panel curl. curl.

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This is a hand assembled design primarily associated with the This is a hand assembled design primarily associated with the packaging & display of textiles (socks, towels, neckties, etc. .. ). It offerspackaging superior & display merchandisi of textileng potentis (socks,al towels, compared neckties, to the etc. typical .. ). Itall-plastic offers superior hanger mer unit.chandisi It is equngally potenti effectiveal comwith pared faceted to the scores, typical all-plasticcurved hang scores,er unit. or conventional It is equally effective parallel straightwith faceted scores. scores, curved scores, or conventional parallel straight scores.

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Airplane Straight Tuck End (ASTE)

The ASTE glue joint is in the right rear corner. Both tucks from the rear to the front. The ASTE is effective both as a hand set-up or machine formed carton.

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The FRTE has the glue joint in the left rear corner. The top closure tucks from the front to the rear, and the bottom closure tucks from the rear to the front. The FRTE is effective both as a hand set-up or a machine formed carton. Full Overlap Seal End (FOSE) Full Overlap Seal End (FOSE) Produced w/only gluing the joint to the rear right corner. ProducedBottom w/only& top panels gluing are the full joint width to the size rear of the right ca rton.corner. TypicallyBottom erected, & top panelsfilledand are closed full width by packaging size of the equipmentcarton. Typically erected, (Customer'sfilledand closed Fullfillment). by packaging equipment (Customer's Fullfillment).

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Partia I overlap of the inner & outer major panels. Partia I overlap of the inner & outer major panels.

The "Cereal cfosure" commonI; used on "POSE" Thedry “Cereal cereal Closure”. Incommonly this variation, used the on lock“POSE” tab dryThe oncereal "Cerealthe oucartons.tercfosure" top In closure this common variation,panelI; used is thenested on lock "POSE" into tab ondrythe the cerealouter outer bottomcartons. top closure cl Inos thisure panel variation,panel is of nested t thehe adjacent lock into ta b theon outer the bottomouter top closure closurecart on.panelpanel of is the nested adjacent into the outer bottom clcarton.osure panel of the adjacent carton. Economy Overlap Seal End (EOSE)

The economy overlap seal end (EOSE) combines the graphic advantage of the "FOSE" with some of the economic advantage of the smaller"POSE" blank. As shown here, by reversing the positions of the bottom inner and outer major panels, the carton can be nested straight back.

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- - TuckTop Auto-Bottom (Hymes) The Hymes is glued on the bottom by the folding cartons manufacturer. The glued bottom allows the box to support heavier products as well as an easy to erect carton.

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TuckTop Full Auto-Bottom (Full Hymes) The full Hymes box is just like regular Hymes but with a full panel support across the inside bottom of the carton.

GussetGusset Tuck Tuck This stystylele isis typtypicallyically hand hand set set u upp, ,filled filledand and closed. closed. It Itis is an an alternative toto thethe mmailerailer lock, lock, and and lik likee the the mailer mailer loc lock kshould should withstand substantialsubstantial abu abusese without without disengaging. disengaging. The bellows offersoffersan an addedadded degree degree of of corner corner strength strength and and stability over the more conventional dust flap arrangement. stability over the more conventional dust flap' arrangement.' 0 0

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■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ MailerMailer LockLock TheThe mailemailerr llockock hahass beenbeen usedused pprrimarilyimarily asas aa mmeaneans to mail ssaamplmplee pprroducts.oducts. TheThe closureclosure iiss desidesignegnedd toto bebe ssecurecure and to wwithstandithstand subssubstatantntiialal aabusebuse withoutwithout disengaging.disengaging. ItIt isis typicallytypically handhand erected,erected, lloadedoaded aandnd clclosed.osed. TheThe locklock tab ((tongue)tongue) iiss uusseedd asas anan addedadded securitysecurity featurefeature toto insureinsure that the cartoncarton dodoeses nonott aaccidentallyccidentally openopen inin tratransnsitit sshhipipping.

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STE w/Single Ply Header Card Extension As shown here, this style requires reverse . If reverse printing is a variable option, this is a simple and direct way to develop a header card display. (one-sided printing header design is available).

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This is the most elementary of hanger tab. This is a simple diecut tab folded out of the rear panel of a tuck and seal end top carton (shown here as a RTE). Unique Cartons ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Pillow Box RTE w/lnternal Insert & Shadow Flaps Style STE Dispenser Box Display Box Gusset, Flat Top Closure, Hymes Auto-Bottom Gable Top w/ Auto-Bottom Hymes Recessed Side Panels w/Auto-Bottom Hymes Four Pack Carrier Two Pack Carrier Hexagon Box Octagon Box Twist Carton Window Style Carton(s) Pillow Box A pillow box is a unique shape and is used for custom cosmetic, food, candy and retail .

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■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Dispenser Box A Dispenser Box is typically placed at the retail checkout counter or near the cash register to stimulate impulse sales. It is typically used for custom food, medical, pharmaceutical an-d retail boxes. Display Box A Display Box is designed to provide a point-of purchase unit for holding a number of individual packages or products. It does not need to be glued. The retailer simply opens the top of the box and folds the , (header), back for easy advertising. Display boxes are commonly used for cosmetic, food, medical, retail, toys and pharmaceutical packaging boxes.

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■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Recessed Side Panels w/Auto-Bottom Hymes The cartons shown below are 2 variations of the style commonly known as the "Pocket Book" style. This carton is mostly used to hold tubes or "" shaped products. Bottom closure can be various styles besides an Hymes Auto-Bottom. Four Pack Carrier The 4 pack carrier is widely used for beverage boxes, such as beer and wine. It can also be used for food and includes a handle for consumers to carry.

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Frame-Vue Tray (Double Wall) The two longer sidewalls of the Frame-Vue are typical­ ly folded and glued by the custom folding cartons manufacturer. It can come with a connected lid. The customer generally assembles it by hand. This box is used primarily to distinguish premium products from those of average food and retail boxes.

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Simplex Tray (Double Glued Side Walls Tray)

------,OliPlll ------,OliPlll The two longer sidewalls of this tray are fold over and glued. While the other 2 sides are While the other 2 sides are folded over and locks into the folded over and locks into the inner walls of the tray. inner walls of the tray. Ideally shipped flat, fulfillment Ideally shipped flat, fulfillment will erect, set-up and assemble will erect, set-up and assemble flgt1r I by hand. flgt1r I by hand.

I I I I I I Stripper Lock Tray Stripper Lock Tray This is a machine erected and locked style. There are a This is a machine erected and locked style. There are a number of lock variations. It is typically shipped flat number of lock variations. It is typically shipped flat from the manufacturer. from the manufacturer.

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Rigid Tray w/Dust Cover

This rigid tray structure is the most basic design in rigid. APET plastic dust cover is used as a lid to showcase product. Product is held by either thermoformed vacuum tray or board insert. Most commonly used for gift set on retail.

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80# Label Base Wrap 12.ee· ��l "'��r ;�,':� ; h1p �eC i: I 1 (Lined) Base 11o•/ Apet D st Co,-er 11.26"I i 7_3�• Generic Gift Box

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This design is built to have the rigid lid to either fully � / telescope down over the base or to a specificdistance _____ 17 (reveal) as shown. Thumb notches can be added to / 2pc. Base & Lid the lid for easy lid removal. The base & lid design is wrV"opening used across various markets, such as consumer goods, I _.._�____.__ _._ medical, food, pharmaceutical, spirits and toys. --sac:•V1•• I

BaseWrap 80"U�el"'·=n n=���771 T� ,.. ��J F.. ,.;:. ��:;:::. 2pc. Base & Lid i:° '""71 w/Bottom Re\-eal n- t_ n i::,'" m· .:·.';,.. "f,, " ...... �- I :r.. I '"f l, ,.- H-::.�:- L ,. I sac:eYlev. I 3 Piece Rigid Base & Lid w/Collar This design is built to have the rigid lid to meet with the base or to a specificdista nce. As shown, the collar can be completely hidden or revealed, keeping the lid and base meeting. Thumb notches can be added for easy lid removal. IT�Tl

50/50 H" ged Base & Lid v.1/C ollar Optional"V" 0 pe i g 70/30 w/ Re\---ev,... Option=a l ·v· Angle

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Cigar Style/ Book Style Rigid Structure is a two or three piece design. Base tray is glued onto a rigid "Gameboard" style cover. Cover is then wrapped around the base tray and closed by either a tab, rigid plug, velcro or magnets.

10629" [c269.97mm� ..,.. !W-'�-77 PluQWtap Tray& 3 Sided Cover w/Plug Closure 642.87mm Tray& 4 SidedCover w/Tuck Closure

l� ,. �[J I�-. amm ,;:;�m=i7 .080Ch!p � T,ay .t (l.i,•dJ 14\,• 10\" I I I ·· J. 10.SJS" 2.33" 11 � _ 59.18mm "'·"]mm ···:.;.:"· 267.59mm