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Folding Carton DESIGN GUIDE FOLDING CARTON Our in-house design department is highly skilled at building the best of class carton structures— Taking ideas from concept to reality. IN-HOUSE 8 COLOR SHEET TO SIZE PRODUCTION UV OFFSET MATERIALS FOIL STAMPING IN-HOUSE DISTINGUISHING & DIE TACTILE FINISHES EMBOSSING MANUFACTURING ROBERT E. HEITHAUS, SR. STRUCTURAL Vice President Marketing DESIGN 601.434.0026 [email protected] 3/2020 gn Inf . Desi o ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ When Submitting A Design Request Information Needed: Customer Name Due Date & Street Date Project/Product Name Job Number Stock Caliper Production Location Production & Sample Qty. Product Sample (If Available) Budget Cost Fulfillment Requirements Carton Style Physical Product Project Manager Name Any Additional Information What You Will Receive Labeled White Samples (If Requested) PDF & EPS (Files Will Be Identical & 1 :1 Ratio) Draft/File Example Below: Label Example Below: Area: 81.99 Custome,, Carton Size: Design: @) 2+112x1+5/8 x7+1/4 Customer Customer Name Description: Blank width: 8+27/32 Board: Blank height: 11+15/16 Reference # DesignName Grain Dir: Side shown: Waste on blank: 22.34 Stock(s) Board description Total Rule Len: 101.246 Salesperson: Date: 11118/2019 Designer: Outside LxWxD LEN.000 x WID.000 x DEP. 00 Design Spec Sheet Structure Approved D Job Name - DescDesign description Rule Legend Account Rep. First LastSales Structure Approved D Knife­ Crease­ W/Changes Designer First LastDesigner ReverseCrease­ PartialCut­ Pertoration­ Structure Not Approved D FinalTrimSize Bleed td-weekday, MonthName dd, yyyy Customer's Signature Type Safety �-------� ChipPosition­ PrintSideGlueArea� lnsideGlueArea­ PrintSide HandG lueArea­ lnside HandGlueArea­ - Print Side UV Knocilouts ,,,.. 2\" .,,,_=- ROBERT E. HEITHAUS, SR. Vice President Marketing 6 01. 4 3 4 . 0 026 [email protected] Sleeves ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Rectangular Sleeve (O-Sleeve) Edge Locked Sleeve Glue Sleeve w/Header Card Locked Sleeve w/Header & Hanger Flap GlueGlue SleeveSleeve w/lntegralw/lntegral HeaderHeader CardCard ThisThis is is aa simple, simple, singlesingle working working score score glued glued slesleeve,eve, butbut be­ be­ causecause ofof the the unconventional unconventional location location ofof the the non-workingnon-working score,score, hashas striking striking curved curved front front display display panel panel when when erected.erected. ItIt worksworks best best with with the the graingrain in in the the short short directiondirection to to encourage encourage thethe front front panel panel curl. curl. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Locked Sleeve w/lntegral Header & Hanger Flap Locked Sleeve w/lntegral Header & Hanger Flap This is a hand assembled design primarily associated with the This is a hand assembled design primarily associated with the packaging & display of textiles (socks, towels, neckties, etc. .. ). It offerspackaging superior & display merchandisi of textileng potentis (socks,al towels, compared neckties, to the etc. typical .. ). Itall-plastic offers superior hanger mer unit.chandisi It is equngally potenti effectiveal comwith pared faceted to the scores, typical all-plasticcurved hang scores,er unit. or conventional It is equally effective parallel straightwith faceted scores. scores, curved scores, or conventional parallel straight scores. --·--0 --·--0 Airplane Straight Tuck End (ASTE) The ASTE glue joint is in the right rear corner. Both closure tucks from the rear to the front. The ASTE is effective both as a hand set-up or machine formed carton. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ French Reverse Tuck End (FRTE) The FRTE has the glue joint in the left rear corner. The top closure tucks from the front to the rear, and the bottom closure tucks from the rear to the front. The FRTE is effective both as a hand set-up or a machine formed carton. Full Overlap Seal End (FOSE) Full Overlap Seal End (FOSE) Produced w/only gluing the joint to the rear right corner. ProducedBottom w/only& top panels gluing are the full joint width to the size rear of the right ca rton.corner. TypicallyBottom erected, & top panelsfilledand are closed full width by packaging size of the equipmentcarton. Typically erected, (Customer'sfilledand closed Fullfillment). by packaging equipment (Customer's Fullfillment). ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Partial Overlap Seal End (POSE) As opposed to the "FOSE", the partial overlap seal end major closure panels are just wide enough to permit a proper overlap for gluing. Produced w/only gluing the joint to the rear right corner. Typically erected, filledand closed by packaging equipment (Customer's Fullfillment). Partia I overlap of the inner & outer major panels. Partia I overlap of the inner & outer major panels. The "Cereal cfosure" commonI; used on "POSE" Thedry “Cereal cereal Closure”cartons. Incommonly this variation, used the on lock“POSE” tab dryThe oncereal "Cerealthe oucartons.tercfosure" top In closure this common variation,panelI; used is thenested on lock "POSE" into tab ondrythe the cerealouter outer bottomcartons. top closure cl Inos thisure panel variation,panel is of nested t thehe adjacent lock into ta b theon outer the bottomouter top closure closurecart on.panelpanel of is the nested adjacent into the outer bottom clcarton.osure panel of the adjacent carton. Economy Overlap Seal End (EOSE) The economy overlap seal end (EOSE) combines the graphic advantage of the "FOSE" with some of the economic advantage of the smaller"POSE" blank. As shown here, by reversing the positions of the bottom inner and outer major panels, the carton can be nested straight back. I I I""I I I I ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Tuck & Seal End Combination w/Zipper The tuck and seal end combination is an alternative to the "FOSE': where it is desirable to have a good reclosure in addition to a secure initial seal. The style typically includes a zipper tear strip in the outer closure panel. • - - TuckTop Auto-Bottom (Hymes) The Hymes box is glued on the bottom by the folding cartons manufacturer. The glued bottom allows the box to support heavier products as well as an easy to erect carton. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ TuckTop Full Auto-Bottom (Full Hymes) The full Hymes box is just like regular Hymes but with a full panel support across the inside bottom of the carton. GussetGusset Tuck Tuck This stystylele isis typtypicallyically hand hand set set u upp, ,filled filledand and closed. closed. It Itis is an an alternative toto thethe mmailerailer lock, lock, and and lik likee the the mailer mailer loc lock kshould should withstand substantialsubstantial abu abusese without without disengaging. disengaging. The bellows offersoffersan an addedadded degree degree of of corner corner strength strength and and stability over the more conventional dust flap arrangement. stability over the more conventional dust flap' arrangement.' 0 0 I I I I I ,I , I I ■■ ■ ■ ■ ■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■■ ■ ■ ■■■ ■ ■ ■■ ■ ■ ■■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■■ ■ ■ ■ ■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■■ ■ ■ ■■■ ■ ■ ■■ ■ ■ ■■ ■ ■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ TuckTuck & & To Tongngueue This style isis typicallytypically handhand set set up, up, filled filled and and closed. closed. An An alternative alternative to the mailermailer lock,lock, itit shouldshould also also withstand withstand substantial substantial abuse abuse without disengaging.disengaging. InIn addition, addition, if if used used as as a a mailer, mailer, the the tongue tongue lock mmayay bebe foundfound on on retail retail c cartonsartons where where the the length length is is substantial asas comparedcompared to to the the width, width, or or where where a aheavy heavy product product callscalls for for added added security. security. Tab Lock Tab Lock The most familiar use of this style is as a retail The most familiar use of this style is as a retail package for frozen foods. It can be erected package for frozen foods. It can be erected and closed by hand; but it is typically formed, and closed by hand; but it is typically formed, filled and closed on automatic cartoning filled and closed on automatic cartoning equipment.equipment. (customer's(customer's fulfifulfillmellmentnt)) ThThee edgeedge locklock isis frequentlyfrequently nestednested toto minimini­­ mmiizeze boardboard usageusage && wwaste.aste. HHeerree isis shoshownwn oneone popossiblessible nestingnesting coconfiguration.nfiguration. ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■■ ■■ ■■ ■■
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