Moore Tool Jig Grinder Applications Studies Jig Grinding Application Study manufacturing to the sub-micron level
Changing Conventional Jig Grinding
• Production Jig Grinding • Flood Coolant Moore Tool Company • Electric Heads for Grinding • Full Enclosure Moore Tool Company 800 Union Ave • Super Abrasives and Cutting Burrs P.O. Box 4088 • Stock Removal Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPW Jig Grinder
• 3 Dimensional Form (Contouring)
• X,Y and W Axis
• Wheel Dressing Station to Form Radius on Metal Bonded Wheel
• Multiple Horizontal Passes
• Unattended Cycle Run
• Air Bearing Grinding Spindle
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
450 CP Jig Grinder with Spin Table
• Cast Iron Lap
• Spherical Radius
• 40K Grinding Head
• Roughing: 60/80 Borazon Goldline Wheel
• 0.005 in. Per Pass
• Finishing: Carbide Silicon Wheel
• 50 µin. Per Pass Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CP Jig Grinder with CNC Rotary Table
• Roll Die with 1080 0.095 Diameter Holes with Draft
• Material: A2 Tool Steel
• Outside Diameter 5.910
• Material Removed on Diameter 0.012 and 0.015
• Finishing Size ± 0.0001
• 175K Grinding Head
• CBN Metal Bond Grinding Wheel 0.051
• Work Piece Mounted to CNC Rotary Table
• Roughing: Autosize Every 15 Holes, 3 Minutes a Hole
Moore Tool Company • Finishing: Autosize Every 8 Holes, 4 Minutes a Hole Moore Tool Company Continuous Operation: Approximately 126 Hours 800 Union Ave P.O. Box 4088 5 Days @ 24 Hours/Day — Unattended Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
450 Retrofit Jig Grinder
• Spherical Extrusion Die
• Material: A2 Tool Steel
• Moore Spin Table Mounted to Sine Plate
• 40K Grinding Head with Wedge
• 1.0 in. ABN Grinding Wheel
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPW Jig Grinder
• Carbide Score Die — Can Top Tooling
• Entire Surface was Jig Ground Complete
• 50º Formed Metal Diamond Bonded Wheel and Two Electroplated Wheels
• Dressing Station Using X and W Axes to Maintain Formed Wheel
• Flood Coolant
Total Grind Time: 54 Minutes Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
Thermoforming Customer - Take Home Container for Grocery & Restaurant Industry
450 CP Jig Grinder
• Trim Tool: Jig Grind Contour +/-0.0001 Punch to Die Clearance and Dowel Hole Position and Size
• Autosize and Autogrind Application
1200 CP Jig Grinder
• Die Holder: Jig Grind Dowel Postions and Hole Size
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
Special Application
450 CP Jig Grinder
• Jig Grinding a Precision Pocket for a Highly Precise Hydrostatic A-Axis Quadrant
Modified 1200 CPW
• Machine Geometry on X, Y and Z Axis Better Then 15 Millionths Over Entire Travel (X Axis 48 Inches)
• Application: Diamond Tipped Tool Designed to Perform Ruling Function on Optical Grade Material
• Customer: Electronics Industry (Flat Panel Display and High Definition Plasma Televisions
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPZ Jig Grinder
• Spin Table Grinding on all ID’s and OD’s - Tolerances Held to below 2 Microns
• Slot Grinder Attachment Used to Form Grind the Teeth of the Gage
• Moore UCMM Used to Inspect Part to NIST Standards
500 CPZ and CP Jig Grinder
• Application: The Manufacture of a Moore Hydrostatic Spindle
• Tolerances Held to One Micron or Better on ID’s, OD’s and Fluid Gaps
• Hydrostatic Run-Out When Completely Assembled - Better Than 4 Millionths of an Inch
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPZ Jig Grinder
• Simultaneously Grinding Two Plates: Punch Retainer and Die Retainer
• 64 Holes
• Tolerance ± 0.0002 Diameters
• Diameter of Holes 1.800 in.
• 40K Grinding Head
TIME: 10 Minutes Per Hole
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPZ Jig Grinder
• Plastic Sheet Trim Tool - Credit Card Die
• 8 Rectangular Pockets
• Tolerance: ± 0.0001 in
• Surface Finish: 12 Ra
• 120K Grinding Head
• 0.1965 in. Diameter CBN Wheel
• Moore Autosize
• Moore Autogrind
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPW Jig Grinder
Special Precision Bearings for a United States Government Laboratory.
• Moore Built Hydrostatic Spin Table
• Moore Built Surface Grinder Attachment for Jig Grinder
• (3) 24 Inch Diameter Ring Components, 2 Complete Sets
Grinding Results:
Flatness - 10 Millionths
ID - Cylindricity 7 Millionths Total
OD - Cylindricity 8 Millionths Total
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 F-XXXX Rev. A www.mooretool.com Moore Tool Company, Inc. 800 Union Avenue Bridgeport, CT 06607-0088 USA p (203) 366-3224 f (203) 367-0418 www.mooretool.com e-mail: [email protected]
Moore Special Tool AG Industriestrasse 8 CH-8903 Birmensdorf ZH Switzerland p +41 43 344 2020 f +41 43 344 2030 www.mooretool.com e-mail: [email protected]
Moore Nanotechnology Systems LLC 426 Winchester Street Keene, NH 03431-0605 USA p (603) 352-3030 f (603) 352-3363 www.nanotechsys.com e-mail: [email protected]
F-1632 Rev. A Precision Machinery and Manufacturing
Moore Jig Grinding Customer Applications
Planetary Gear Housing LED Mold Plate
Thermoforming Punch Carbide Insert Tooling
Die Roll Can Top Tooling
Automotive Production Camera Phone Lens Mold Plate
Pump Liner (Aerospace) Formula One Piston Rod
Bottleneck Mold Razor Blade Punch
Test Cube CMM Calibration Plate Precision Machinery and Manufacturing
Planetary Gear Housing
Material: AMS 5355 Stainless Steel Hardness: HRC 29-35 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.0 μm
Thermoforming Punch
Material: D2 Tool Steel Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.5 μm
1 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Precision Machinery and Manufacturing
Die Roll
Material: A2 Tool Steel Hardness: HRC 58-60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 3.75 μm
Automotive Production
Material: Proprietary Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.4 Ra μm Form Accuracy: 2.0 μm
2 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Precision Machinery and Manufacturing
Pump Liner (Aerospace)
Material: Nitralloy
Hardness: HRC 60-62
Surface Finish: 0.1 Ra μm
Form Accuracy: 2.0 μm
Bottleneck Mold
Material: A2 Tool Steel
Hardness: HRC 56-58
Surface Finish: 0.2 Ra μm
Form Accuracy: 3.0 μm
Test Cube 50 mm x 50 mm x 70 mm
Material: A2 Tool Steel
Hardness: HRC 60-62
Surface Finish: 0.1 Ra μm
Form Accuracy: Vertical Scan X Axis 1.1 μm / Y Axis 0.6 μm Horizontal Scan X Axis 0.7 μm / Y Axis 1.2 μm
3 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Precision Machinery and Manufacturing
Pump Liner (Aerospace) LED Mold Plate
Material: Nitralloy Material: STD11 Tool Steel
Hardness: HRC 60-62 Hardness: HRC 55 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: 0.1 Ra μm Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm Form Accuracy: 0.5 to 1.0 μm
Bottleneck Mold Carbide Insert Tooling
Material: A2 Tool Steel Material: Carbide
Hardness: HRC 56-58 Surface Finish: 0.2 Ra μm
Surface Finish: 0.2 Ra μm Form Accuracy: 2.0 μm
Form Accuracy: 3.0 μm
Can Top Tooling
Material: S7 Tool Steel
Hardness: HRC 52-54
Surface Finish: 0.1 Ra μm
Form Accuracy: 2.0 μm
4 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Precision Machinery and Manufacturing
Camera Phone Lens Mold Plate
Material: SLD Hardness: HRC 58 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: <0.2 Ra μm Form Accuracy: 0.5 μm to 1.0 μm
Formula One Piston Rod
Material: 4340 Stainless Steel Hardness: HRC 40-43 Machine Positioning Accuracy: 1.0 μm Surface Finish: 0.4 Ra μm Form Accuracy: 1.0 μm
5 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Precision Machinery and Manufacturing
Razor Blade Punch
Material: Carbide Machine Positioning Accuracy: 1.0 μm Surface Finish: 0.2 Ra μm Form Accuracy: 1.0 μm
CMM Calibration Plate
Material: Zerodur® Hardness: HRC 79 Surface Finish: 0.02 Ra μm Machine Positioning Accuracy: 0.5 to 1.0 μm Form Accuracy: 1.0 μm
Zerodur® is a registered trademark of Schott Glass Technologies
6 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com
Building on a Tradition of Excellence Moore Tool Company offers a complete line of CNC-controlled grinding machine systems and accessories. In addition, the company operates an ultra-precision manufacturing business certified to ISO 9000 and AS 9100 standards with a unique focus on 5-axis milling and ultra-precision jig grinding. The company is ITAR registered. The company operates out of 100,000 SF in Bridgeport, CT, U.S.A. and through Moore Special Tool AG in Zurich Switzerland.
Moore Tool Company, Inc. Moore Special Tool AG Moore Nanotechnology Systems, LLC 800 Union Avenue In der Leberzen 25 230 Old Homestead Highway Bridgeport, CT 06607-0088 8902 Urdorf Swanzey, NH 03466 USA Switzerland USA Phone: 203 366 3224 Phone: +41 (0)56 641 25 85 Phone: 603 352 3030 Fax: 203 367 0418 Email: [email protected] Fax: 603 352 3363 Email: [email protected] www.mooretool.com Email: [email protected]
www.mooretool.com www.nanotechsys.com D F-1641 Rev. the group