Design Tool & Die Build Prototypes Production
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Design Prototype Build Production Design Tool & Die Build CAD Services Wire EDM Product / Tool Design CNC Machining FDM 3D Modeling Build and Try-Out Prototypes Production Rapid Prototypes - Small Fourslide stamping Rapid Prototypes - Large Capabilities Overview Laser Cutting Finishing & Assembly Short Run Stampings Quality Control Videos - EDM 28, CNC Foam 43, CNC Die 45, Laser Trim 49, Laser Cut 53, Press 56, Fourslide 58, Value Add 61 2 Business Management Performance Improvement Employee Development Product Expertise International Quality Certifications Paint Line Tools Brackets Fasteners Wrap Clamps Complex Drawn Parts Class “A” Surfaces 3 PTM is a full service metal stamper providing expertise in design, prototypes, tool and die build, and production. The…………………… PTM Advantage From concept to completion, PTM is your world class supply chain partner. 1. Fewer vendors 2. Shorter supply chain 3. Faster turn times 4. Risk transfer 5. One source for cost saving solutions 4 ……………………………PTM Corporation Background Founded in 1972 The PTM manufacturing campus is situated on 70 acres about 30 minutes North of Detroit, Michigan. Our Humble Beginnings 5 ………………………………PTM Corporation Campus Today PTM Plant #1- Production Facilities: 241,229 sq.ft. PTM Plant # 2- Prototype MTI Plant # 6-Tool & Design PTM Plant # 5- AEC 6 Design Engineering and Product Die Computer Aided Design Design Design Services Optimization Expertise 7 Tool & Die Build Die Types- Technology Progressive, Line, Resources: CNC, Wire Tool Build Fourslide, and EDM, FDM 3D Printer, and and Try-Out Micro-Transfer Proprietary Software 8 Small Prototypes Rapid Metal Laser Cutting 3 & 5 Stampings & Prototypes Axis & 3D Printer Assemblies 9 Large Prototypes Large Prototype CNC Machining, Laser Stamping & Up to 2000 Ton Cutting 3 & 5 Axis Assemblies 10 Production Production Hand Finishing Quality Control Stamping up to and Assembly Tools and 600 ton Operations Methods 11 Management Performance Employee International Quality Continuous Development Certifications Improvement Quality Training WBENC Certified in Empower Associates Tool Division 12 Product Expertise High complex weld Paint Line Tools Brackets assemblies Cricket Clips Fasteners Small to Large Wrap Clamps Drawn Parts Prototypes 13 ………………….…..Major Equipment List MANUFACTURING EQUIPMENT MANUFACTURING EQUIPMENT (Cont.) LASER & EDM DEPARTMENTS • 3 - #1 Nilson Fourslide Machines • 300 Ton Custom 115” x 60” • 3 - 5 Axis Lasers • 5 - #2 Nilson Fourslide Machines • 300 Ton Komatsu 122” x 61” • 4 – 3 Axis Lasers • 7 - #3 Nilson Fourslide Machines • 300 Ton Komatsu 84.6” x 39.30” • 7 - Fanuc EDM’s • 3 - #4 Nilson Fourslide Machines • 250 Ton Niagara 72” x 42” • 1 - Fiber Optic Laser • 620 Multi-slide • 200 Ton Bliss Press 60” x 42” • 1 - CNC Hole Popper .3mm – 6mm PRESSES: • 2 - 200 Ton Bliss 48” • 2000 Ton Williams & Wright 151” x 90” • 200 Ton Komatsu 84.65” x 43” • 1000 Ton Danly 108” x 84” • 160 Ton H.S. Minster 63” x 33.50” CNC Equipment • 1000 Ton St. Lawrence 110” x 72” • 2 - 150 Ton Komatsu 82” & 78” • 2 - Haas Super VF3 40” x 20” • 1000 Ton French Oil 84” x 60” • 2 - 110 Ton Komatsu 65” • 1 - Hass VM2 30” x 15” • 600 Ton Eagle 144” x 54” • 2 - 110 Ton Komatsu 74” • 4 - Hartford 3 Axis 120” x 80” x 48” • 600 Ton Clearing 96” x 96” • 5 - 100 Ton Presses • 1 - Kao Ming 3 Axis 78” x 48” x 36” • 500 Ton Sutherland 72” x 84” • 75 - Ton Bliss Press 48” bed • 1 - Fadal 3 Axis 60” x 30” x 30” • 450 Ton HPM 61” x 48” • 4 - 60 Ton Bliss Presses 36.5 bed • 1 - Horizontal Boring Mill • 400 Ton French Oil 36” x 24” • 80 - 2-50 Ton Presses • 400 Ton CCI 84” x 48” 14 Major Equipment List QUALITY DEPARTMENT • 1 – Brown and Sharpe CMM 36” x 60” • 1 – Taurus CMM with DMIS 10’ x 5’ • 8 - Optical Comparators ( 14” 30” 50” ) TOOL ROOM • 2 - Rockwell Hardness Testers • 7 - Bridgeport Mills • Various measurement tools • 10 - Surface Grinders • Various Surface Plates 120” x 240” • 4 - Automatic Surface Grinders • 3 - Faro Arm Laser Scanner 9’ 12’ • 4 - Misc... Drill Presses • 2 - Lathes SECONDARY OPERATIONS Cad Software • 5 - Roll-In Band Saws • 6 - Semi Automatic Riveters • NX 7.5 • 4 - Horizontal Band Saw • 1 - Automated Riveter • Solid Works 2012 • 2 – Jig Grinder • Mig & Tig and DC adaptive • CATIA v5 • 4 – Radial Drill • Semi Automatic Staker Press • Mechanical Desktop • 15 - Bridgeport Mills • 6 - ARO Weld Guns • Master Cam • 9 – Misc. Drill Presses • 4 - AC Weld Guns • KeyCreator • 23 - Surface Grinders • 2 - Semi-Automatic Resistance Welder • Work NC • Additional misc. not listed • 2 - Manual Resistance Welder • Rhino 4.0 • 1 - Robotic Welder • Dynaform Simulation software 15 …………………………………………………..Making Magic with Metal since 1972! ……………….……Contact Information Frank P. (586) 725-2396 Kris J. (586) 725-2147 [email protected] www.ptmcorporation.com PTM Corporation www.modifiedtech.com 6560 Bethuy Road www.prototypetoolingmfg.com Fair Haven, MI 48023 Ph. (800) 486-2211 U.S.A. Ph. (586) 725-2211 16.