Moore Tool Jig Grinder Applications Studies Jig Grinding Application Study manufacturing to the sub-micron level Changing Conventional Jig Grinding • Production Jig Grinding • Flood Coolant Moore Tool Company • Electric Heads for Grinding • Full Enclosure Moore Tool Company 800 Union Ave • Super Abrasives and Cutting Burrs P.O. Box 4088 • Stock Removal Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 500 CPW Jig Grinder • 3 Dimensional Form (Contouring) • X,Y and W Axis • Wheel Dressing Station to Form Radius on Metal Bonded Wheel • Multiple Horizontal Passes • Unattended Cycle Run • Air Bearing Grinding Spindle Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 450 CP Jig Grinder with Spin Table • Cast Iron Lap • Spherical Radius • 40K Grinding Head • Roughing: 60/80 Borazon Goldline Wheel • 0.005 in. Per Pass • Finishing: Carbide Silicon Wheel • 50 µin. Per Pass Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 500 CP Jig Grinder with CNC Rotary Table • Roll Die with 1080 0.095 Diameter Holes with Draft • Material: A2 Tool Steel • Outside Diameter 5.910 • Material Removed on Diameter 0.012 and 0.015 • Finishing Size ± 0.0001 • 175K Grinding Head • CBN Metal Bond Grinding Wheel 0.051 • Work Piece Mounted to CNC Rotary Table • Roughing: Autosize Every 15 Holes, 3 Minutes a Hole Moore Tool Company • Finishing: Autosize Every 8 Holes, 4 Minutes a Hole Moore Tool Company Continuous Operation: Approximately 126 Hours 800 Union Ave P.O. Box 4088 5 Days @ 24 Hours/Day — Unattended Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 450 Retrofit Jig Grinder • Spherical Extrusion Die • Material: A2 Tool Steel • Moore Spin Table Mounted to Sine Plate • 40K Grinding Head with Wedge • 1.0 in. ABN Grinding Wheel Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 500 CPW Jig Grinder • Carbide Score Die — Can Top Tooling • Entire Surface was Jig Ground Complete • 50º Formed Metal Diamond Bonded Wheel and Two Electroplated Wheels • Dressing Station Using X and W Axes to Maintain Formed Wheel • Flood Coolant Total Grind Time: 54 Minutes Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level Thermoforming Customer - Take Home Container for Grocery & Restaurant Industry 450 CP Jig Grinder • Trim Tool: Jig Grind Contour +/-0.0001 Punch to Die Clearance and Dowel Hole Position and Size • Autosize and Autogrind Application 1200 CP Jig Grinder • Die Holder: Jig Grind Dowel Postions and Hole Size Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level Special Application 450 CP Jig Grinder • Jig Grinding a Precision Pocket for a Highly Precise Hydrostatic A-Axis Quadrant Modified 1200 CPW • Machine Geometry on X, Y and Z Axis Better Then 15 Millionths Over Entire Travel (X Axis 48 Inches) • Application: Diamond Tipped Tool Designed to Perform Ruling Function on Optical Grade Material • Customer: Electronics Industry (Flat Panel Display and High Definition Plasma Televisions Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 500 CPZ Jig Grinder • Spin Table Grinding on all ID’s and OD’s - Tolerances Held to below 2 Microns • Slot Grinder Attachment Used to Form Grind the Teeth of the Gage • Moore UCMM Used to Inspect Part to NIST Standards 500 CPZ and CP Jig Grinder • Application: The Manufacture of a Moore Hydrostatic Spindle • Tolerances Held to One Micron or Better on ID’s, OD’s and Fluid Gaps • Hydrostatic Run-Out When Completely Assembled - Better Than 4 Millionths of an Inch Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 1200 CPZ Jig Grinder • Simultaneously Grinding Two Plates: Punch Retainer and Die Retainer • 64 Holes • Tolerance ± 0.0002 Diameters • Diameter of Holes 1.800 in. • 40K Grinding Head TIME: 10 Minutes Per Hole Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 1200 CPZ Jig Grinder • Plastic Sheet Trim Tool - Credit Card Die • 8 Rectangular Pockets • Tolerance: ± 0.0001 in • Surface Finish: 12 Ra • 120K Grinding Head • 0.1965 in. Diameter CBN Wheel • Moore Autosize • Moore Autogrind Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level 1200 CPW Jig Grinder Special Precision Bearings for a United States Government Laboratory. • Moore Built Hydrostatic Spin Table • Moore Built Surface Grinder Attachment for Jig Grinder • (3) 24 Inch Diameter Ring Components, 2 Complete Sets Grinding Results: Flatness - 10 Millionths ID - Cylindricity 7 Millionths Total OD - Cylindricity 8 Millionths Total Moore Tool Company Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 F-XXXX Rev. A www.mooretool.com Moore Tool Company, Inc. 800 Union Avenue Bridgeport, CT 06607-0088 USA p (203) 366-3224 f (203) 367-0418 www.mooretool.com e-mail: [email protected] Moore Special Tool AG Industriestrasse 8 CH-8903 Birmensdorf ZH Switzerland p +41 43 344 2020 f +41 43 344 2030 www.mooretool.com e-mail: [email protected] Moore Nanotechnology Systems LLC 426 Winchester Street Keene, NH 03431-0605 USA p (603) 352-3030 f (603) 352-3363 www.nanotechsys.com e-mail: [email protected] F-1632 Rev. A Precision Machinery and Manufacturing Moore Jig Grinding Customer Applications Planetary Gear Housing LED Mold Plate Thermoforming Punch Carbide Insert Tooling Die Roll Can Top Tooling Automotive Production Camera Phone Lens Mold Plate Pump Liner (Aerospace) Formula One Piston Rod Bottleneck Mold Razor Blade Punch Test Cube CMM Calibration Plate Precision Machinery and Manufacturing Planetary Gear Housing Material: AMS 5355 Stainless Steel Hardness: HRC 29-35 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.0 μm Thermoforming Punch Material: D2 Tool Steel Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.5 μm 1 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com Precision Machinery and Manufacturing Die Roll Material: A2 Tool Steel Hardness: HRC 58-60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 3.75 μm Automotive Production Material: Proprietary Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.4 Ra μm Form Accuracy: 2.0 μm 2 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com Precision Machinery and Manufacturing Pump Liner (Aerospace) Material: Nitralloy Hardness: HRC 60-62 Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm Bottleneck Mold Material: A2 Tool Steel Hardness: HRC 56-58 Surface Finish: 0.2 Ra μm Form Accuracy: 3.0 μm Test Cube 50 mm x 50 mm x 70 mm Material: A2 Tool Steel Hardness: HRC 60-62 Surface Finish: 0.1 Ra μm Form Accuracy: Vertical Scan X Axis 1.1 μm / Y Axis 0.6 μm Horizontal Scan X Axis 0.7 μm / Y Axis 1.2 μm 3 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com Precision Machinery and Manufacturing Pump Liner (Aerospace) LED Mold Plate Material: Nitralloy Material: STD11 Tool Steel Hardness: HRC 60-62 Hardness: HRC 55 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: 0.1 Ra μm Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm Form Accuracy: 0.5 to 1.0 μm Bottleneck Mold Carbide Insert Tooling Material: A2 Tool Steel Material: Carbide Hardness: HRC 56-58 Surface Finish: 0.2 Ra μm Surface Finish: 0.2 Ra μm Form Accuracy: 2.0 μm Form Accuracy: 3.0 μm Can Top Tooling Material: S7 Tool Steel Hardness: HRC 52-54 Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm 4 Need more Information: Call: (203) 366-3224 [email protected] [email protected] Visit us on the web: mooretool.com Precision Machinery and Manufacturing Camera Phone Lens Mold Plate Material: SLD Hardness: HRC 58 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: <0.2 Ra μm Form Accuracy: 0.5 μm to 1.0 μm Formula One Piston Rod Material: 4340 Stainless Steel Hardness: HRC 40-43 Machine Positioning Accuracy: 1.0 μm Surface