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10 Products SIMOPRIME MEDIUM VOLTAGE SWITCHGEAR 2 Company profile Modern world is unthinkable without electricity. Quality and reliability standards for electrical equipment are becoming ever more stringent over the years. ServisMontazhIntegratsiya was founded in 2003 with the intention to satisfy the demand for modern, reliable, high-quality power distribution equipment, automation and drive systems. Today OOO ServisMontazhIntegratsiya is one of the largest Russian manufacturers of switchgear equipment and integrator of automation systems and electric drives. Our company has a solid market share and a well- developed branch network in Russia. Our branches and subsidiaries operate all over Russia: in Moscow, St. Petersburg, Izhevsk, Irkutsk, Saratov, Rostov-on-Don, Vladivostok, Omsk, Minsk and Samarkand. Our company’s Integrated Management System (IMS) includes quality management system, environmental management system and occupational health and safety management system. In 2016 the IMS is certified as per ISO 9001:2015, ISO 14001:2015, in 2014 - as per OHSAS 18001:2007. Since 2005 our company is an Official Partner of “Digital production and Continuous production and drives” (DF & PD) and “Energy Management” divisions of SIEMENS AG. OOO ServisMontazhIntegratsiya is licensed to manufacture and market SIVACON (8PT and S8) switchgear inside and outside Russian Federation. In September 2008, based on the company’s performance, SMI was awarded the title of “Gold Technology Partner of SIEMENS AG, Sivacon Technology” and received a personal certificate. OOO ServisMontazhIntegratsiya is an official SIEMENS AG Solution Partner for the production of SIMOPRIME air insulated medium voltage metal clad switchgear. In accordance with the terms of the license agreement on technical cooperation our company is granted the right to manufacture (complete production cycle in strict compliance with SIEMENS AG requirements) and market SIMOPRIME switchgear. Apart from this type of medium voltage switchgear OOO ServisMontazhIntegratsiya supplies SIEMENS AG line of air and gas insulated switchgears up to 40.5 kV, primary parts of which are produced at SIEMENS AG factories while design and assembly of relay protection and emergency controls is done at our production facilities: • NXAIR (air insulated switchgear for primary distribution networks up to 24 kV) • 8DA10 (gas insulated switchgear for primary distribution networks up to 40.5 kV) • NXPLUS C (gas insulated switchgear for primary and secondary distribution networks up to 24 kV) • SIMOSEC (gas insulated switchgear for primary and secondary distribution networks up to 24 kV) • 8DJH (gas insulated switchgear for secondary distribution networks up to 24 kV) 3 Company profile Our company is SIEMENS AG official partner in Russia for supply, commissioning, warranty and post-warranty maintenance of the following products: Micromaster 420/430/440, Sinamics S, Sinamics G, Simoreg 6RA70, Simatic S7/HMI. Since February 2010 OOO ServisMontazhIntegratsiya is the Partner of SIEMENS under the “Siemens Solution Partner program” of “Digital production and Continuous production and drives” (DF & PD) divisions. Every potential Solution Partner undergoes training to acquire professional knowledge of SIEMENS products and systems and high expertise in process and industrial solutions. OOO ServisMontazhIntegratsiya performs all types of activities related to automation of power supply in industrial facilities, implementation of Process Control Systems and production control starting with site survey, design, including software development, manufacture, supply, turnkey installation of highly complex automated process control systems, automated informative electric power accounting system and energy management systems. Our specialists develop individual solutions in accordance with customer requests and requirements. Build quality and reliability of our equipment enable us to successfully compete not only on the domestic but also on the international market (see complete list of references on page 21). The production process is based on up- to-date technologies using the most modern quality control tools. All products have conformity certificates in accordance with GOST standards, applicable in Russian Federation, and are warranted. Reliable operation, high product quality, individual approach to every customer, reasonable schedules and prices - are the most important criteria, followed by OOO ServisMontazhIntegratsiya in the course of its activity. 4 Company profile Main areas of activity: • Low voltage and medium voltage switchgear equipment manufacturing. • Engineering and system integration, PCS (process control systems) and SCADA systems. • Packaged supply of electrical equipment complete with automated power supply systems of industrial plants. • Installation and commissioning of equipment, electrical installation works. • Installation supervision of all types of SIEMENS medium voltage panels: SIMOPRIME, NXAIR, NXPLUS C, 8DJH, 8DA10. • Service maintenance of SIEMENS circuit breakers: SION, SION M, 3АН1, 3АН3, 3АН5, 3АЕ1 and 3АЕ5. • Tests and measurements of customer’s electrical equipment and electrical Installations up to 220 kV. • Energy inspection of facilities, technical reports and recommendations on introduction of energy-saving technologies. • Warranty and post-warranty maintenance of the supplied equipment. Main products: • SIEMENS SIVACON 8PT and SIVACON S8 low-voltage switchgear • SIEMENS SIMOPRIME medium voltage switchgear • Process equipment control stations based on soft starters and VFDs • Medium and low voltage power factor correction units. • Instrument panels and automation panels in accordance with customer specifications • Motor control centres in accordance with customer specifications • Low voltage incomer switchgear with automatic load transfer • Low voltage switchgear for asynchronous motor control • Low voltage control, protection, alarm and automation unit • Lead-in distributors • Information analysis and control systems • SICUBE 8MT series low-voltage switchgear • Operating power control cubicles • SPASSK-89 low voltage switchgear • GUDIRA-5110 medium voltage switchgear • Disconnector control cubicles ORU-110 (220) kV • Circuit breakers and telemechanics heating cabinets 5 Production process OOO ServisMontazhIntegratsiya has production facilities, allowing up to 2000 units of annual manufacture. One of the advantages of OOO ServisMontazhIntegratsiya our own metal workshop equipped in a most modern way which allows to substantially cut production costs. The metal parts workshop has up-to-date highly efficient equipment. The workshop is designed to produce switchgear enclosures from up to 3 mm thick and 3 m long sheet metal and other metal ware. The workshop consists of the following equipment and areas: 1. TruPunch 1000 (medium format) and TruPunch 3000 (medium format) punching machines allow cutting items of virtually any geometry from sheet material and make forming operations (cold pressure welding, countersinking, Z-bending ... etc.) ensuring very high strength. 2. AMADA CNC Hydraulic Press Brake with the capacity to bend sheet metal up to 3m long. 3. AMADA CNC Hydraulic Shears with the capacity to cut sheet metal up to 6 mm thick and up to 3m long. 4. Semi-automatic argon arc welding line. 5. AMADA laser cutting machine with the capacity to process up to 10 mm thick sheet metal. 6. Copper bus processing area, equipped with: • Holecut Professional Punching machine – allows processing (punching out) copper and aluminium bars up to 16mm thick and 200m wide. • EB 30 Professional bending machine – allows bending copper and aluminium bars up to 160 mm wide and 20 mm thick. 7. Polymeric powder coating booth with the capacity to coat metal components up to 3m long. Overview of metal shop 6 Production process Welding area TruPunch 3000 punching machine AMADA CNC Hydraulic Press Brake with the capacity to bend sheet AMADA laser cutting machine with the capacity to cut metal metal up to 3m long. sheets up to 10 mm thick. Copper bus processing area Assembly workshop 7 Products SIVACON LOW VOLTAGE SWITCHGEAR As per the license agreement OOO SMI manufactures SIVACON 8PT and SIVACON S8 low voltage switchgear. SIVACON 8PT and SIVACON S8 series offer a turnkey solution for low-voltage lead-in distributors, main distribution boards and control boards of various complexity with IP54 protection degree. SIVACON low-voltage switchgear is a standardized solution for buildings and industrial facilities. Each SIVACON switchboard is manufactured entirely from standard typical modules. Thanks to diversity of component combinations practically any technical solution is can be attained. Long service life and operating reliability is reached by exclusive use of high quality SIEMENS switching devices. SIVACON 8PT LOW VOLTAGE SWITCHGEAR SIVACON 8PT is a cost-effective, practical, standardized solution for industrial, administrative and public facilities. Modular design of the switchgear allows optimal customization of SIVACON 8PT to any requirements. The use of high-quality Siemens circuit-breakers ensures reliable performance and prolonged service life. SIVACON 8PT Low-voltage switchgear applications: • main and auxiliary switchboards; • motor control centres Main particular features of SIVACON 8PT • Typical tested standard combination of devices • Standardized position of busbars in the top part of the cubicle • 3- and 4- pole busbar system for up to 7400 A current. • Rated impulse withstand current lpk up to 375 kA • Deep switching device compartment
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