Tile & Stone Installation Systems
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Tile & Stone Installation Systems • Surface-Preparation Products • Shower Installation Systems • Membrane Systems and Waterproofing Products • Mortars and Additives • Grouts • Ready-to-Use Products • Finishing and Care Products Introduction SUPERIOR PRODUCTS FULL-BREADTH PRODUCT LINES MAPEI products offer complete installation system solutions to address all your flooring, tile and concrete restoration needs from a single source. SUPERIOR-QUALITY PRODUCTS MAPEI is an ISO 9001-2000 certified company. Our products are produced according to exacting standards, strictly adhering to process and procedural guidelines with documented compliance. This rigid production format is vigilantly followed to ensure that every product is produced uniformly from batch to batch. PROFESSIONAL SUPPORT NETWORK KNOWLEDGEABLE SALES FORCE MAPEI brings you the largest, most highly trained sales force within the industry to serve your needs for product application/installation recommendations. Our sales representatives are focused on supporting you with product knowledge, product demonstrations, product information, marketing support elements and other relevant tools to help you generate sales. TECHNICAL EXPERTISE An in-house Technical Services Call Center responds to customers’ telephone inquiries with answers to installation challenges in real time. In addition, Regional Technical Services Field Consultants provide field support, specializing in on-site employee training and jobsite product application oversight. CUSTOMER SERVICE PLUS MAPEI’s standards for customer service are best-in-class. Our leadership includes such service innovations as: • Customer-friendly, efficient processes • One-call resolution • Employee commitment to effective customer dialog ii INNOVATIVE RESEARCH & DEVELOPMENT TABLE OF CONTENTS Introduction Worldwide, more than 12% of MAPEI employees are involved in Quick-Reference Charts and Guides the development of new technologies and product innovations, 2 Surface-Preparation Products keeping our customers at the forefront of the flooring industry. 3 Waterproofing The company has taken 3 Crack Isolation and Sound Reduction the additional initiative of 4 Setting Products focusing its R&D efforts 5 Grouts on environmentally 5 ISO 13007 Standards: Product Classifications 6 Index to Technology Logos sustainable solutions. Surface-Preparation Products To remain on the cutting 6-8 Mud Bed, Render Mortars and Repair Systems edge of innovation, 8 Admixture MAPEI reinvests 5% 8-10 Patching Compounds, Skimcoats and Additives of ContentsTable of its annual revenues 10 Bond-Promoting Primer into researching and 10-11 Primers for Self-Leveling developing new products 12-13 Self-Leveling Underlayments and technologies. 14 Moisture Control This corporate priority has produced such innovations as: Shower Installation Systems • High-Hydrated Cement Technology (HCT™), which offers 15 ShowerPerfect Installation Kits high early strength, excellent workability, ultra fast 15-19 ShowerPerfect System Components 19 ShowerPerfect Linear Drain curing, unmatched long-term durability to products and 19 ShowerPerfect Strainer efflorescence-free curing. Membrane Systems and Waterproofing Products • Easy Glide Technology™, which offers extreme ease of application, 20-21 Waterproofing Membranes yielding a buttery consistency that reduces fatigue during troweling. 22-23 Crack Isolation and Sound Reduction • BioBlock® technology, which helps to protect select MAPEI Mortars and Additives products from mold and mildew. 24 Flexible Mortar Systems 25-28 Polymer-Modified Mortars • FastTrack Ready™ products, which reduce the required steps of an 29 Full-Contact Mortars installation and/or perform more quickly than current technology. 29-30 Lightweight Polymer-Modified Mortars 31 Specialty Mortars BEST-BACKED SM 32-33 Dry-Set Mortars 33 Dry-Set Mortar Latex Additives WARRANTY PROGRAM 34 Jobsite Mortar Additive To bring it all together, 34-35 Mastics MAPEI complements the Grouts industry’s best products with 35-36 Epoxy Grouts simple, easy-to-understand 36-37 Cement Grouts requirements for comprehensive warranties — allowing you to Ready-to-Use Products build systems within desired 37-38 Grouts and Mortar warranty timeframes. SM Finishing and Care Products 38 Caulks Other 40 MAPEI Technical Institute 1-800-42-MAPEI (1-800-426-2734) • www.mapei.com 1 Quick-Reference Charts and Guides Surface-Preparation Type of Substrate Application Products (Pages 6-14) Product Name and Description Concrete Plywood only) (interior Ceramic Tile* VCT/Cutback Adhesive BackerCement (CBU) Unit Gypsum Wallboard Steel Interior Exterior Fast-Setting Fast-Drying) (or Specifications Mapecem ® Quickpatch N/A High-Performance, High-Flow Concrete Patch • • • • Planipatch ® N/A Fast-Setting, Polymer-Modified, Cement-Based Patching Compound • • • • Planipatch Plus ® N/A Patching Compounds High-Performance Additive for Planipatch • • • • • • 4 to 1 ™ Mud Bed Mix N/A Sand and Cement Mortar Mix • • 4 to 1 Mud Bed Mix with Planicrete ® AC Sand and Cement Mortar Mix, with Acrylic Latex Admixture for • • • N/A Mortar and Concrete Mapecem Premix • • • • N/A Admixture Fast-Setting Screed Mortar ™ Mud Bed / Screeds Topcem Premix N/A Ready-to-Use, Accelerated-Cure Screed • • • • • Modified Mortar Bed N/A Polymer-Modified Thick-Bed and Render Mortar • • • • • • ECO Prim Grip™ N/A Bond- • • • • • • • • • Primer Multipurpose, Bond-Promoting Primer Promoting Ultraplan® Easy – Featheredge to 2" (5 cm) N/A High-Performance, Easy-Preparation, Self-Leveling Underlayment • • • • • • • Ultraplan Extreme – 1/4" to 1" (6 mm to 2,5 cm) Quick-Setting, Water-Resistant, High-Compressive-Strength, • • • • N/A Self-Leveling Underlayment Ultraplan 1 Plus – Featheredge to 1-1/2" (3,8 cm) N/A High-Performance, Quick-Setting, Self-Leveling Underlayment • • • • • • • Self-Levelers Novoplan ® Easy Plus – 1/8" to 1" (3 mm to 2,5 cm) N/A Easy-Preparation, Self-Leveling Underlayment • • • • • • Novoplan 2 Plus – 1/8" to 1" (3 mm to 2,5 cm) N/A Professional Self-Leveling Underlayment • • • • • • ANSI A118.10, Mapelastic ® AquaDefense (MAPEI's Reinforcing Fabric optional) • • • • • • • • IAPMO, ANSI Premium Waterproofing and Crack-Isolation Membrane A118.12, ICC ANSI A118.10, Mapelastic 315 (use Fiberglass Mesh) IAPMO, ANSI Professional, Cement-Based Waterproofing Membrane • • • • • • • A118.12, ASTM C627 ANSI A118.10, Mapelastic HPG (use Fiberglass Mesh) Waterproofing Membranes Waterproofing • • • • • • IAPMO, ASTM Flexible Waterproofing and Crack-Isolation Membrane C627 ANSI A118.12, Mapeguard ® 2 • • • • • • A118.3; ASTM Premium Crack-Isolation and Sound-Reduction Sheet Membrane C627, E492-04 Reduction and Sound Crack Isolation Planiseal ® EMB (one coat) N/A Premium Epoxy Moisture Barrier for Concrete Substrates • • Barriers Moisture- Reduction * Properly prepared See Technical Data Sheets for additional information. Test in a small area, as resins may stain or leave residue on surface. 2 Surface-Preparation Products Surface-Preparation Waterproofing Base Required Application Tools (Pages 20-22) Product Name and Description Acrylic Cement Fabric Optional Fabric Mesh Interior Exterior Brush Roller Trowel Immersion Water (long-term) Before Tile Cure Time Before Cure Time Flood Test Crack Isolation Specifications ANSI A118.12, Mapelastic ® AquaDefense Up to 30 to 50 ANSI A118.10, (MAPEI's Reinforcing Fabric optional) 12 hours 1/8" • • • • • • • minutes IAPMO, ICC, Premium Waterproofing and Crack-Isolation Membrane (3 mm) ASTM C627 Mapelastic HPG (use Fiberglass Mesh) Up to ANSI A118.10, 16 to 24 Flexible Waterproofing and 72 hours 1/8" IAPMO, ASTM • • • • • • hours Crack-Isolation Membrane (3 mm) C627 ANSI A118.12, Mapelastic 315 (use Fiberglass Mesh) Up to 8 to 12 ANSI A118.10, Professional, Cement-Based 72 hours 1/16" • • • • • • hours IAPMO, ASTM Waterproofing Membrane (1,5 mm) C627 Waterproofing Crack Isolation and Sound Reduction Application Sound Reduction (Peel-and-Stick) (Page 22-24) Product Name and Description and Sound Isolation Crack Porcelain Tile (with ceiling Porcelain Tile and 6" [15-cm] concrete floor) Porcelain Tile (without ceiling and with 6" [15-cm] concrete floor) Interior Exterior Thickness Crack Isolation Primer Required Roll Size Specifications ANSI A118.12, 50 IIC, Up to Mapesonic™ 2 70 IIC, 39" x 49.2' ANSI A118.13 52 STC, 76 mils 3/8" Premium Sound-Reduction and Crack-Isolation Sheet Membrane 66 STC • • (99 cm x 15 m) & ASTM C627 Reduction 21 Delta IIC (10 mm) (Light Commercial) 47 IIC, Up to ANSI A118.12 Mapeguard ® 2 64 IIC, 39.4" x 68.6' 52 STC, 40 mils 3/8" & ASTM C627 Premium Crack-Isolation and Sound-Reduction Sheet Membrane 66 STC • • • (1 x 20,9 m) 16 Delta IIC (10 mm) (Extra Heavy) Up to ANSI A118.12 Mapelastic CI 15 mils 1/8" & ASTM C627 Professional Crack-Isolation Membrane • • (3 mm) (Extra Heavy) MAPEI’s Mapelastic AquaDefense, Premium Waterproofing and Crack-Isolation Membrane 1-800-42-MAPEI (1-800-426-2734) • www.mapei.com 3 Quick-Reference Charts and Guides Setting Type of Substrate Type of Tile Application Products - (Pages 24-34) Product Name ISO 13007 ANSI and Description Classification Standard Concrete Cement Backer Units (CBUs) Gypsum Wallboard* Plywood Ceramic Tile VCT/Cutback Adhesive Steel Ceramic Porcelain Stone (dimension ally stable) 15" x (38 38 cm) or Larger Tile Glass and Mosaic Tile Moisture-Sensitive Stone Interior (residential/ commercial) Exterior (residential) Exterior (commercial) Fast-Setting Immersion Water Exterior Facades Granirapid ® System A118.4F, Premium, Rapid-Setting,