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11-2016-1.Pdf Teoretičeskaâ i prikladnaâ nauka Theoretical & Applied Science 11 (43) 2016 International Scientific Journal Theoretical & Applied Science Editor-in Chief: Hirsch index: Alexandr Shevtsov (KZ) h Index RISC = 1 (60) The Editorial Board: Prof. Vladimir Kestelman (USA) h Index Scopus = 2 (30) Prof. Arne Jönsson (Sweden) h Index Scopus = 3 (18) Prof. Sagat Zhunisbekov (KZ) Founder : International Academy of Theoretical & Applied Sciences Published since 2013 year. Issued Monthly. International scientific journal «Theoretical & Applied Science», registered in France, and indexed more than 45 international scientific bases. Address of editorial offices: Djambyl street 128, 080000, Taraz, KZ. Phone: +777727-606-81 E-mail: [email protected] http://T-Science.org Impact Factor ICV = 6.630 ISSN 2308-4944 Impact Factor ISI = 0.829 1 1 based on International Citation Report (ICR) © Сollective of Authors 9 772308 494164 © «Theoretical & Applied Science» International Scientific Journal Theoretical & Applied Science Materials of the International Scientific Practical Conference Education and Innovation November 30, 2016 Scranton, USA The scientific Journal is published monthly 30 number, according to the results of scientific and practical conferences held in different countries and cities. Each conference, the scientific journal, with articles in the shortest time (for 1 day) is placed on the Internet site: http://T-Science.org Each participant of the scientific conference will receive your own copy of a scientific journal to published reports, as well as the certificate of the participant of conference The information in the journal can be used by scientists, graduate students and students in research, teaching and practical work. International Academy expresses gratitude for assistance in development of international connections and formation of journal: Taraz Technical Institute, 080012, Kazakhstan, Taraz, Suleimenov 6, Phone 8 (7262) 45-42-99. E-mail: [email protected] KVN International, Inc., Linköping University, Taraz State University named after M.Kh.Dulaty International Scientific Journal Theoretical & Applied Science ISPC Education and Innovation, Scranton, USA ISJ Theoretical & Applied Science, 11 (43): 194. Impact Factor ICV = 6.630 Impact Factor ISI = 0.829 based on International Citation Report (ICR) The percentage of rejected articles: ISSN 2308-4944 1 1 9 772308 494164 ISRA (India) = 1.344 SIS (USA) = 0.912 ICV (Poland) = 6.630 ISI (Dubai, UAE) = 0.829 РИНЦ (Russia) = 0.234 PIF (India) = 1.940 Impact Factor: GIF (Australia) = 0.564 ESJI (KZ) = 1.042 IBI (India) = 4.260 JIF = 1.500 SJIF (Morocco) = 2.031 SOI: 1.1/TAS DOI: 10.15863/TAS Denis Chemezov Master of Engineering and Technology, International Scientific Journal Corresponding Member of International Academy of Theoretical & Applied Science Theoretical and Applied Sciences, Lecturer of Vladimir Industrial College, Russian Federation p-ISSN: 2308-4944 (print) e-ISSN: 2409-0085 (online) [email protected] Year: 2016 Issue: 11 Volume: 43 Published: 02.11.2016 http://T-Science.org SECTION 7. Mechanics and machine construction. A CHOICE OF THE GEOMETRY OF THE CYLINDRICAL BROACH'S CUTTING PART DURING A PROCESSING OF STEELS AND CAST IRONS Abstract: The article is presented the calculation of parameters of the geometry of a cylindrical broach's working part, depending on the processed material (grey cast iron, carbon and alloy steels), on the modes and on the cutting forces. Key words: cylindrical broach, tooth, hole, cutting part. Language: Russian Citation: Chemezov D (2016) A CHOICE OF THE GEOMETRY OF THE CYLINDRICAL BROACH'S CUTTING PART DURING A PROCESSING OF STEELS AND CAST IRONS. ISJ Theoretical & Applied Science, 11 (43): 1-4. Soi: http://s-o-i.org/1.1/TAS-11-43-1 Doi: http://dx.doi.org/10.15863/TAS.2016.11.43.1 ВЫБОР ГЕОМЕТРИИ РЕЖУЩЕЙ ЧАСТИ ЦИЛИНДРИЧЕСКОЙ ПРОТЯЖКИ ПРИ ОБРАБОТКЕ СТАЛЕЙ И ЧУГУНОВ Аннотация: В статье представлен расчет параметров геометрии рабочей части цилиндрической протяжки в зависимости от обрабатываемого материала (серый чугун, углеродистая и легированная стали), режимов и силы резания. Ключевые слова: цилиндрическая протяжка, зуб, отверстие, режущая часть. Введение при обработке протяжкой. Необходимо Протяжка представляет собой режущий учитывать размеры хвостовика протяжки при инструмент для обработки наружных и обработке отверстий различных диаметров [5]. внутренних геометрических поверхностей Расчет геометрии рабочей части протяжки различной формы в условиях массового позволит проектировать режущий инструмент производства [1]. Инструмент является для обработки цилиндрических отверстий в многолезвийным. Последующий режущий зуб заготовках из различных металлических протяжки имеет увеличение по высоте по материалов с наибольшей производительностью сравнению с предыдущим, равное толщине и соблюдением технических требований на срезаемого слоя материала заготовки. Для изготовление детали. калибрующих зубьев протяжки этот подъем практически отсутствует. Совокупность всех Материалы и методы исследования зубьев на протяжке составляют рабочую часть Выбор геометрии режущей части протяжки инструмента [2]. осуществлялся для обработки цилиндрических Расчет и последующее проектирование отверстий в конструкционных металлических конструктивных элементов и геометрических материалах – углеродистой стали с HB 120 и 240 параметров цилиндрических протяжек зависит от (твердостью по Бриннелю), легированной стали с ряда факторов: диаметра и длины отверстия в HB 120 и 240, сером чугуне с HB 160 и 260. заготовке, материала заготовки, твердости Процесс протягивания выполнялся на материала заготовки, модели протяжного станка горизонтально-протяжном станке модели 7552 [6, и др. [3, 4] Проектирование усложняется c. 108]. Данный станок предназначен для расчетом всех видов деформаций, возникающих обработки внутренних поверхностей различной ISPC Education and Innovation, Scranton, USA 1 ISRA (India) = 1.344 SIS (USA) = 0.912 ICV (Poland) = 6.630 ISI (Dubai, UAE) = 0.829 РИНЦ (Russia) = 0.234 PIF (India) = 1.940 Impact Factor: GIF (Australia) = 0.564 ESJI (KZ) = 1.042 IBI (India) = 4.260 JIF = 1.500 SJIF (Morocco) = 2.031 формы. Техническими характеристиками станка мм. Размеры обработанных отверстий должны являются: тяговая сила станка – 100000 кг, были соответствовать 7-му квалитету точности наибольший рабочий ход ползуна – 2000 мм, [7]. мощность главного электродвигателя – 55 кВт, Для протягивания на протяжном станке длина станка – 10315 мм, ширина – 2037 мм, модели 7552 сквозного отверстия Ø35+0.025 мм в высота – 2415 мм. заготовке (легированная сталь с HB 120) общей Обрабатывались отверстия диаметрами от длиной 100 мм принимается цилиндрическая 25 мм до 100 мм с шагом 5 мм. Длина отверстий протяжка с геометрией, представленной на рис. 1. в заготовках была одинакова и составляла 200 Рисунок 1 – 3D модель цилиндрической протяжки. А и Б – выносные элементы режущих и калибрующих зубьев протяжки соответственно. Общая длина спроектированной протяжки крепления ее в патроне станка принят диаметром составила 899 мм (в том числе: длина режущей 40 мм. части – 392 мм, длина калибрующей части – 27 мм). На рабочей части протяжки выполняются 29 Результаты и их обсуждение режущих зубьев и 3 калибрующих зуба. Глубина График зависимостей величины подачи, канавки между режущими зубьями для допустимой по силе резания, от диаметра размещения стружки принималась величиной 4 протягиваемого отверстия в заготовках из серого мм. Расчетная величина выкружки – 0.15 мм. чугуна, углеродистой и легированной сталей Хвостовик цилиндрической протяжки для представлен на рис. 2. Рисунок 2 – Зависимости величины подачи, допустимой по силе резания от диаметра протягиваемого отверстия. Подача, допустимая по силе резания больше, размещению стружки. В этом случае чем расчетная подача, допустимая по принимается одинарная схема резания [8]. ISPC Education and Innovation, Scranton, USA 2 ISRA (India) = 1.344 SIS (USA) = 0.912 ICV (Poland) = 6.630 ISI (Dubai, UAE) = 0.829 РИНЦ (Russia) = 0.234 PIF (India) = 1.940 Impact Factor: GIF (Australia) = 0.564 ESJI (KZ) = 1.042 IBI (India) = 4.260 JIF = 1.500 SJIF (Morocco) = 2.031 Обработка отверстий диаметром от 25 мм до анализируемом диапазоне диаметров 60 мм (при глубине стружечной канавки между протягиваемых отверстий составляет для режущими зубьями протяжки равной 5 мм) углеродистой стали – 0.077938 мм/зуб, для характеризуется увеличением подачи, легированной стали – 0.054712 мм/зуб и для допустимой по силе резания. При обработке серого чугуна – 0.095139 мм/зуб. отверстий диаметром 60…100 мм предлагается На рис. 3 представлена зависимость уменьшение подачи на 30 – 40 %. Наибольшая величины фактической длины режущей кромки расчетная подача, допустимая по силе резания цилиндрической протяжки от наибольшего (0.107118 мм/зуб) задается при обработке усилия, допустимого на прочность по 1 зубу в отверстия диаметром 60 мм в чугунной заготовке. условиях обработки легированной стали с HB Размах изменения расчетной подачи в 120. Рисунок 3 – Зависимость величины фактической длины режущей кромки цилиндрической протяжки от наибольшего усилия, допустимого на прочность по 1 зубу. Величина фактической длины режущей на прочность по 1 зубу изменяется в пределах кромки цилиндрической протяжки зависит от 50…2397 кН. диаметра обрабатываемого отверстия заготовки. В табл. 1 приведены результаты расчета С увеличением диаметра режущего инструмента параметров рабочей части цилиндрической возрастает и усилие, допустимое на прочность по протяжки при изменении обрабатываемого 1 режущему зубу протяжки.
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