Technological Processes

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Technological Processes Technological Processes S.C. Roşia Montană Gold Corporation S.A. – EIA Report Chapter 2 Technological Processes Contents 1 Introduction 9 2 General Project Description ............................................................................10 2.1 Extraction Technology .............................................................................10 2.1.1 Open Pit Design 10 2.2 Processing Technology............................................................................10 2.3 Aqueous System Treatment ....................................................................11 2.3.1 Treatment of water containing cyanide 11 2.3.2 Acid Rock Drainage Treatment 13 2.4 Tailings Management Facility– TMF ........................................................15 2.4.1 TMF Functions. Class and Category of Importance. Technological Parameters 15 2.4.1.1 TMF Functions. 15 2.4.1.2 Class and Category of Importance 15 2.4.1.3 Technological Parameters 15 2.4.2 TMF Components and Staged Construction Characteristics 16 2.4.2.1 Tailings Management Facility 16 3 Construction Phase.........................................................................................21 3.1 Processes, Operations, Activities ............................................................21 3.1.1 Site Preparation 21 3.1.2 Preparatory Works 22 3.1.3 Development of quarries for construction materials (La Piriul Porcului Sandstone Quarry; Sulei Andesite Quarry) 25 3.1.4 Waste Rock and Low-grade Ore Stockpiles 25 3.1.5 Tailings Impoundment 26 3.1.5.1 TMF Site Characteristics 26 3.1.5.2 TMF Design 32 3.1.5.3 Dam Stability 38 3.1.6 Power Lines and Electrical Substations 42 3.1.7 Road Construction 42 3.1.8 Construction of the process plant and ancillary facilities 43 3.1.9 Fresh Water Supply System 45 3.1.10 Temporary Hazardous Waste Storage Facility 45 3.2 Equipment, Material, Utilities, Access Roads, Workforce Requirement...45 3.2.1 Materials and Equipment 45 3.2.2 Facilities – Temporary Constructions: 48 3.2.3 Utility services - temporary facilities 48 3.2.3.1 Temporary Water Supply and Distribution: 48 3.2.3.2 Temporary Power: 48 3.2.4 Access Roads 49 3.2.5 Workforce 49 3.3 Pollution Sources .....................................................................................49 3.3.1 Emissions 49 3.3.1.1 Atmospheric emissions 49 3.3.1.2 Sources of Emissions to Water 50 3.3.1.3 Pollutant Emissions on SOIL/SUBSOIL 51 3.3.2 Noise and Vibration 51 3.4 Waste.......................................................................................................52 4 Operation Phase .............................................................................................54 4.1 Operations ...............................................................................................54 4.1.1 Ore Extraction Operations 54 4.1.1.1 Preparatory Works 54 4.1.1.2 Mining Works 55 4.1.1.3 Waste Rock Stockpiling 58 4.1.1.4 Mine Dewatering 59 4.1.2 Ore Processing 59 4.1.2.1 Ore Processing Technology 59 4.1.2.2 Main Technological Processes 62 ii S.C. Roşia Montană Gold Corporation S.A. – EIA Report Chapter 2 Technological Processes 4.1.2.3 End Products and By-products 75 4.1.2.4 Process Tailings 75 4.1.3 Industrial Wastewater Treatment 76 4.1.3.1 Cyanide Aqueous System Treatment 76 4.1.3.2 Treatment of Aqueous System with Cyanide Content - Roşia Montană Project 83 4.1.3.3 ARD Treatment 99 Cyanide Balance ....................................................................................................115 4.1.4 Tailings Management Facility - TMF 119 4.1.4.1 TMF Operation 119 4.1.4.2 TMF Preparation for Operation 119 4.1.4.3 TMF Start-up Procedures 119 4.1.4.4 Normal Operating Procedures 120 4.1.4.5 Slurry Pumping and Piping System Tailings Deposition and Dam Raise 121 4.1.4.6 Process Water, Precipitation and Upstream Flood Management 121 4.1.4.7 Management of TMF Seepage 124 4.1.4.8 Geochemistry of Tailings deposited in the TMF 124 4.1.5 Auxiliary processes 134 4.1.5.1 Lime management (storage, preparation, use) 134 4.1.5.2 Reagent Management (storage, preparation, use) 135 4.1.5.3 Thermal plant 137 4.1.5.4 Emergency electrical power generator 137 4.1.5.5 Fuel Storage Facility 137 4.1.5.6 Compressed Air 137 4.1.5.7 Oxygen plant 138 4.1.5.8 Control Systems 138 4.2 Equipment and material needs, facilities, services, access roads, workforce 139 4.2.1 Equipment needs 139 4.2.1.1 Equipment needs – mining operations 139 4.2.2 Material requirements 144 4.2.2.1 Ore Mining 144 4.2.3 Facilities (buildings, laboratories, storage areas) 145 4.2.3.1 Gate house 145 4.2.3.2 Administration building 145 4.2.3.3 Crib room and laboratory 145 4.2.3.4 Plant storage facility and workshop 145 4.2.3.5 Crib room and mine workshop 145 4.2.3.6 Vehicle washing station 145 4.2.3.7 Explosives magazine and ANFO silos 145 4.2.3.8 Communication and Information Technology 145 4.2.3.9 Site Security 146 4.2.3.10 Fire Protection 146 4.2.4 Services 147 4.2.4.1 Water supply 147 4.2.4.2 Fresh Water Supply 147 4.2.4.3 Drinking Water 147 4.2.4.4 Industrial water 148 4.2.4.5 Domestic wastewater 149 4.2.4.6 Wastewater management 149 4.2.5 Electricity 156 4.2.6 Access Roads 156 4.2.7 Workforce 157 4.3 Pollution Sources ...................................................................................157 4.3.1 Emissions 157 4.3.1.1 Atmospheric emissions 157 4.3.1.2 Water Pollutant Emissions 164 4.3.1.3 Pollutant Emissions on SOIL/SUBSOIL 165 4.3.1.4 Noise and Vibration 166 4.3.2 Waste 167 4.3.3 Rehabilitation measures in the event of temporary suspension of operations 167 4.3.3.1 Tailings Management Facility (TMF) 168 4.3.3.2 Waste Rock Stockpiles 168 4.3.3.3 Open Pits 169 4.3.3.4 Cetate Water Catchment Dam and Pond 169 4.3.3.5 Wastewater Treatment 169 iii S.C. Roşia Montană Gold Corporation S.A. – EIA Report Chapter 2 Technological Processes 4.3.3.6 Sludge Management 169 4.3.3.7 Miscellaneous Facilities 169 4.3.3.8 Site Water Management 169 5 Closure Phase...............................................................................................170 5.1 Activities.................................................................................................170 5.1.1 General approach 170 5.1.2 Closure of mining operations 171 5.1.3 Closure of processing activity 173 5.1.3.1 General Considerations 173 5.1.3.2 Decommissioning of crushed ore stockpiling area 175 5.1.3.3 Decommissioning of milling, classification and gravitational concentration plant 176 5.1.3.4 Decommissioning of Carbon-in Leach, carbon stripping, electrowinning and smelting plants 177 5.1.3.5 Decommissioning of reagent management area, excluding cyanide detoxification plant 178 5.1.3.6 Decommissioning of ancillary installations, buildings and industrial structures 179 5.1.3.7 Decommissioning of cyanide detoxification (DETOX) plant 179 5.1.3.8 Temporary hazardous waste storage facility decommissioning 180 5.1.4 TMF Closure 180 5.1.4.1 Assessment of water management associated with the TMF during closure and post-closure 181 5.1.4.2 TMF seepage management and semi-passive treatment during closure and post-closure [22] 182 5.1.4.3 Covering of the tailings deposited in TMF and revegetation 184 5.1.4.4 Water Management during Closure 187 5.1.5 Electricity 194 5.1.6 Access Roads 194 5.2 Equipment and material needs, facilities, services, access roads, workforce 194 5.3 Pollution Sources ...................................................................................195 5.3.1 Emissions 195 5.3.1.1 Atmospheric emissions 195 5.3.1.2 Water Pollutant Emissions 195 5.3.1.3 Pollutant Emissions on SOIL/SUBSOIL 196 5.3.1.4 Noise and Vibration 197 5.3.2 Waste 197 5.4 Revegetation..........................................................................................198 6 Use of the best available techniques (BAT) ..................................................200 6.1 Limit values for the relevant parameters achieved by application of the proposed techniques and the best available techniques......................................................200 6.2 Comparison between the best available techniques and management strategies for the major impact categories ............................................................................207 6.3 Use of the Best Available Techniques (BAT) and Best Environmental Practices (BEP) for TMF Management ................................................................................215 6.3.1 General principles of BAT regarding processing tailings are: 215 6.3.2 Management Throughout the Project Life 215 6.3.2.1 During the Design Phase 215 6.3.2.2 Environmental Baseline Studies 215 6.3.2.3 Studies for tailings characterisation 216 6.3.2.4 Studies and plans for the Tailings Management Facility (TMF) 216 6.3.2.5 TMF and associated structure design 217 6.3.2.6 TMF management and monitoring 217 6.3.3 Acid Rock Drainage Water Management - ARD 218 6.3.4 Cyanide Management 218 iv S.C. Roşia Montană Gold Corporation S.A. – EIA Report Chapter 2 Technological Processes List of Tables Table 2-1 Mine Schedule by Pit Areas Table 2-2 Mineable Reserves Table 2-3 Hydrogeologic Properties Table 2-4 Seismic Hazard Analysis Table 2-5 Summary of the engineering properties of the foundation and fill materials Table 2-6 Stability Analyses Table 2-7 Stability Analyses Table 2-8 Stability Analyses Table 2-9 Earthworks Table 2-10 Estimated material quantities Table 2-11 Material for construction of the TMF dam Table 2-12 Sequencing of waste excavations Table 2-13 Configuration and charging parameters Table 2-14 Volumes of excavated ore Table 2-15 Waste
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