Insert Grades Grades Insert A1 to A37 a A

Insert Grades Grades Insert A1 to A37 A A

Grades for Turning …………………………………… A2 Grades for Milling …………………………………… A3 Grade Comparison Chart (CVD / PVD Coated Grades) ……………………… A4 (Cermet, Cemented Carbide, Ceramic) ………… A6 (CBN, Polycrystalline Diamond) ………………… A7 Chipbreaker Comparison Chart …………………… A8

Chipbreaker and Grade Selection Guide for Turning For Steel Turning ………………………………… A10 For Stainless Steel Turning …………………… A14 For Cast Iron turning …………………………… A16 For Exotic Alloy Turning ………………………… A18 For Hardened Steel Turning …………………… A20 For Non-Ferrous Metal Turning ……………… A22 For Small Lathes ………………………………… A24

Coated Carbide …………………………………… A26 Cermet ……………………………………………… A29 Cemented Carbide ………………………………… A30 CBN ………………………………………………… A32 Polycrystalline Diamond ………………………… A34 Ceramic …………………………………………… A36 Material Properties ……………………………… A37

A1 A A2 Insert Grades Grades forTurning Uncoated CBN Coated CBN Ceramic Cemented Carbide Coated Carbide Coated CBN Uncoated CBN Ceramic Cemented Carbide Cermet Coated Coated Carbide Cermet For SmallLathes Work Material Work Material Classification Classification A32 A32 A36 A30 A26 A32 A36 A30 A29 A29 A24 A26 Wear Resistance Wear Resistance WX120 isonlysold inJapan. Q Q NCB100 General Steel(CarbonSteel,AlloySteel),Mild T1000A P 0 1 2 P30 P20 P10 P01 AC810P AC8015P P 0 1 2 S30 S20 S10 S01 P P AC5005S BN7000 T1500Z AC510U EH510 Exotic Alloy AC5015S T1500A ST10P AC8020P WX120 P P AC820P AC8025P C BNS800 C P P AC1030U AC530U P AC520U T2500A ST20E EH520 AC5025S P C T3000Z T2500Z C AC830P AC8035P A30 C Fracture Resistance Fracture Resistance s eomne rd :2ndRecommended Grade : 1stRecommended Grade P40 C C Wear Resistance Wear Resistance P BNX10 Q BN1000 Q BNC2010 0 1 2 3 M40 M30 M20 M10 M01 T1000A P 0 1 2 H30 H20 H10 H01 BNC2115 Hardened Steel Stainless Steel BN2000 P AC610M P P AC6020M T1500A NB100C AC503U BNC2020 P BNC2125 C AC6030M AC630M P P C BNX20 P AC1030U AC530U AC6040M C Fracture Resistance Fracture Resistance C : CVDCoating, :PVDCoating, Blank:Uncoated C P BN350 BNC300 Carbide CBN Uncoated Cermet Coated Carbide Work Material Work Material Work Material Classification Classification Classification Wear Resistance P PCD PCD Q NB90S BNC500 T1000A A34 A32 A29 A26 A34 A30 P AC405K AC4010K 0 1 2 K30 K20 K10 K01 BN7000 Wear Resistance Wear Resistance Wear Resistance Cemented CarbidesandHardBrittleMaterials DA90 NPD10 BN500 Q Q Q T1000A Powdered Metal BN7115 Cast Iron (Dedicated forDuctileCastIron) Non-ferrous Metal AC415K G10E AC4015K 0 1 2 N30 N20 N10 N01 DA150 11 030 20 10 01 30 20 10 01 C P P DA90 BN7000 C P AC5005S DA1000 AC1030U AC530U P AC420K BNC8115 BNS8125 Fracture Resistance Fracture Resistance Fracture Resistance Fracture Resistance C C AC8025P H1 C C Insert Grades A A3 C H20 H1 Fracture Resistance Fracture Resistance C ACK300 C BNC8115 BNS8125 C P P ACK3000 G10E ACU2500 C DL2000 ACK200 DL1000 P BN7000 P P P XCU2500 Cast Iron ACK2000 DA1000 XCK2000 ACK100 K01 K10 K20 K30 N01 N10 N20 N30 Non-ferrous Metal Non-ferrous Q Wear Resistance Wear Resistance A30N Fracture Resistance Fracture Resistance ACM300 C T4500A P C BN7000 T250A ACP300 ACM200 T2500A P M10 M20 M30 M40 ACU2500 ACK300 Stainless Steel Stainless Hardened Steel Hardened XCU2500 ACM100 BN350 H01 H10 H20 H30 P P M01 QQ Q Wear Resistance Wear Resistance P40 P ACP300 Fracture Resistance Fracture Resistance C P C ACM300 C P ACP3000 A30N T4500A C P ACP200 EH520 P ACU2500 ACM200 S10 S20 S30 S40 : CVD Coating, : PVD Coating, Blank: Uncoated PP C T2500A T250A ACP2000 Exotic Alloy ACP100 ACU2500 C XCU2500 P ACK300 ACM100 P P S01 P01 P10 P20 P30 General Steel (Carbon Steel, Alloy Steel), Mild Steel General Steel (Carbon Q Q Wear Resistance Wear Resistance A30 A32 A34 A26 A26 A29 A30 A32

Classiﬁcation Classiﬁcation : 1st Recommended Grade : 2nd Recommended Grade Work Material Work Material

PCD Uncoated CBN Cemented Carbide Coated Carbide Uncoated CBN Coated CBN Cemented Carbide Cermet

Coated Carbide Grades for Milling for Grades Grade Comparison Chart

CVD Coated Grades Applications Work Material Classiﬁcation Code Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO NTK Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec WPP05S IC8005 P05 AC8015P UE6105 T9105 CA510 HG8010 GC4305 KCP05 TP0501 WPP05 IC8150 TT8105 AC810P MC6115 T9205 CA5505 GC4205 KCP05B TP0500 WPP01 IC9015 IC8150 AC8020P MC6115 T9105 CA510 GC4415 IC8080 P10 AC8015P MC6015 T9115 CA515 HG8010 CP7 GC4305 KCP10 TP1501 WPP10S IC9015 TT8115 AC810P UE6110 T9205 CA5515 GC4315 KCP10B TP1500 WPP10 IC9150 T9215 GC4215 IC9080 T9115 IC8150 AC8020P MC6025 T9125 CA025P GM25 GC4425 KCP25 TP2501 WPP20S IC8250 TT5100 P20 AC8025P UE6020 T9215 CA525 HG8025 CP7 GC4325 KCP25B TP2500 WPP20 IC9015 TT8125

Insert Grades Steel AC820P GM8020 GC4225 IC9150 T9225 IC9250 AC8035P AC830P MC6035 T9125 CA025P GM25 GC4325 KCP30 TP3501 WPP30S IC8080 TT7100 P30 AC6030M UE6035 T9135 CA525 GM8035 GC4335 KCP30B TP3500 WPP30 IC9350 TT8135 A AC630M T9235 CA530 GC4235 AC8035P AC830P T9135 CA530 GX30 GC4335 KCP40 TP3501 P40 AC6030M MC6035 T9235 CA5535 GM8035 GC4235 KCP40B TP3500 IC9350 TT7100 AC630M T6130 GC30 MC7015 GC2015 M10 AC6020M US7020 T9115 CA6515 HS9105 GC1515 KCM15 TM1501 IC9250 TT9215 S10 AC610M US905 T9215 S05F IC520M TT3005 AC6020M M20 AC6030M MC7025 T6120 GC2025 TP2501 IC9025 TT5100 For Turning Stainless Steel S20 AC610M US7020 T9125 CA6525 HG8025 GC1515 KCM25 TM2000 IC9325 TT9225 AC630M T9215 TM2501 IC4050 AC6030M GM8035 TP3501 IC9350 M30 AC630M MC7025 T6130 CA6535 GX30 GC2035 KCM35 TM3501 IC4050 TT9235 Exotic Alloy AC8035P US735 GC235 AC830P GM25 TM4000 IC635 AC6030M GC235 M40 AC630M US735 GC2035 TM4000 TT7800 MC5005 CA310 K05 AC4010K UC5105 T5105 CA4505 HX3505 CP1 GC3205 KCK05 TK0501 WKK10S IC5005 TT7005 AC405K UC5115 CA4010 GC3210 TK1001 WAK10 TT7505 MC5005 AC4010K MC5015 T515 CA315 HX3305 WKK10S IC5100 K10 AC4015K MC5020 T5105 CA4505 HX3515 CP1 GC3210 KCK15 TK1001 WKK20S IC9150 TT7015 AC405K UC5105 T5115 CA4515 HG8010 TK1501 WAK10 IC4100 Cast Iron AC415K UC5115 CA4115 WAK20 AC4015K AC415K MC5015 T515 CA320 WKK20S IC9150 K20 AC420K UC5115 T5115 CA4515 HX3515 GC3225 KCK15 K2001 WAK20 IC5100 TT7015 AC425K UE6110 T5125 CA4120 GM8020 KCK20 WAK30 IC4100 AC8025P CA4115 IC4100 MP1501 WKP25S IC5400 XCU2500 F7030 GC4220 MP1500 WKP25 IC9015 TT7080 P10 ACP2000 MC7020 T3130 GC4330 KCPM20 MP2501 WKP35S IC8080 TT7515 ACP100 MV1020 MP2500 WKP35G IC9080 TT9300 IC5100 WKP25S Steel XCU2500 F7030 T3130 GC4330 KSPM20 MP2501 WKP25 IC8080 P20 ACP2000 MC7020 T3225 GX2140 GC4340 KCPK30 MP2500 WKP35S IC9080 TT7400 ACP100 MV1020 WKP35G IC9250 XCU2500 P30 ACP2000 GX2160 GC4340 KCPK30 IC9250 TT7800 ACP100 KCPM30 IC4050 TT8525 XCU2500 M10 ACM200 KCPM20

XCU2500 F7030 T3130 GX2160 KCPM20 MP2500 WMP45G TT7800 For Milling M20 MC7020 CA6535 GC2040 MP2501 Stainless Steel ACM200 MV1020 T3225 AX2040 KCPM30 MS2500 WSM45X TT8525 MP2500 M30 XCU2500 KCPM20 MP2501 IC5820 TT7800 ACM200 KCPM30 T350M TT8525 XCK2000 K10 ACK2000 T1215 KCK15 IC5100 TT6800 ACK200 XCK2000 MV1020 GC3330 WAK15 IC5100 Cast Iron GC3220 KC915M DT7150 K20 XCU2500 MC5020 T1115 CA420M GX2120 GC3225 KC930M MP1501 WKP25S IC4010 TT6800 ACK2000 F5010 T1215 GC3020 KC935M MK1500 WKP35S IC4050 ACK200 F5020 GC3040 WKP35G IC4100

PVD Coated Grades Applications Work Material Classiﬁcation Code Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO NTK Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec AC1030U PR915 ACZ150 AH110 PR930 TM1 AC5005S VP15TF AH120 PR1005 VM1 KCU10 IC507 P10 AC5015S MS6015 AH710 PR1215 DT4 GC1525 KC5510 TS2000 WSM10 IC807 AC5025S AH725 PR1225 DM4 IC907 AC520U PR1705 AC1030U TM1 AC5025S VP15TF AH120 PR1225 TM4 GC15 KCU25 IC507 P20 AC520U VP20RT AH725 PR1425 IP2000 VM1 GC1125 KC5525 TS2500 WSM20 IC807 TT9030 Steel AH3135 PR1725 QM3 GC1525 IC907 AC530U DM4

For Turning AH120 AC1030U VP15TF AH725 PR1425 IP3000 IC328 TT8020 P30 AC530U VP20RT SH730 PR1525 CY250 QM3 GC1125 IC928 TT9030 AH730 PR1535 GC4335 P40 AC1030U PR660 IP3000 GC4235 IC830 TT8020 Note: The above data was collected from various published catalogues. The information may therefore not be up to date. A4 Grade Comparison Chart

PVD Coated Grades (continued) Applications Work Material Classiﬁcation Code Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO NTK Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec PR005S AC5005S PR015S TM1 AC5015S MP9005 AH110 PR915 IP050S VM1 KCS10 IC804 M10 AC5025S MP9015 AH710 PR1025 IP100S DT4 H5D6 KCS10B TH1000 WSM01 IC807 TT3010 S10 AC510U VP15TF AH725 PR1215 JP9105 DM4 GC1105 KC5510 TS2000 WSM10 IC808 TT5080 AC520U VP05RT AH905 PR1225 JP9115 ZM3 GC1115 KCU10 WSM10S IC907 TT8010 ACZ150 VP10RT AH8005 PR1305 ST4 IC908 PR1310 Grades Insert PR015S MP9015 PR915 MP9025 PR930 DT4 IC330 Stainless Steel AC5015S VP15TF AH630 PR1025 DM4 GC15 KC5525 IC806 TT3020 M20 AC5025S VP20RT AH120 PR1125 IP100S ZM3 GC1115 KCU25 TS2500 WSM20 IC808 TT8010 S20 AC1030U VP20MF AH725 PR1215 HS9115 QM3 GC1125 KC5025 WSM20S IC830 TT8020 AC520U UP20M AH8015 PR1225 TM4 IC908 TT9030 MS9025 PR1325 ST4 IC928 Exotic Alloy PR1725 AC5025S IC328 AC6040M MP7035 AH630 PR1125 QM3 IC330 A M30 AC1030U VP15TF AH645 PR1525 TM4 GC1125 WSM30 IC830 TT8020 AC520U VP20MF AH725 PR1535 DT4 WSM30S IC840 AC530U MS9025 DM4 IC882 AC6040M MP7035 PR1125 IC830 For Turning M40 AC1030U VP15TF AH645 GX30 TT8020 AC530U MS6015 PR1535 IC928 HX3305 HG3305 AC1030U HG3315 K10 AC510U VP10RT AH110 PR905 HX3515 GC15 IC810 TT9030 ACZ150 AH120 HG8010 AC5015S TH315 ATH10E AC1030U Cast Iron AC510U VP10RT K20 ACZ150 VP20RT AH120 PR905 DM4 TT9030 AC5015S VP15TF QM3 AC5025S IC830 AC1030U VP15TF AH110 IC908 K30 AC530U VP20RT AH120 IC910 AH725 IC928 PN215 AH110 PN15M ACU2500 VP15TF AH120 JP4105 DT4 KC505M TT2510 P10 ACP200 MP6120 AH710 PR1225 JP4115 DM4 GC1010 KC510M F25M TT7080 AH725 JP4120 KC515M CY9020 VP15TF AH9030 ACP3000 VP20RT AH120 PR1525 JP4120 TM4 KC522M MP3000 IC808 TT7080 P20 ACU2500 MP6120 AH725 PR1225 CY150 DT4 GC1010 KC525M F30M WSM35 IC810 TT9030 ACP200 MP6130 AH3035 PR1230 CY9020 DM4 GC1025 KCSM30 F32M WSM35S IC908 TT9080 ACP300 UP20M AH3225 PR830 JS4045 SP6519 F40M IC910 JS4045 KC725M Steel AH3035 JS4060 KC735M ACP3000 VP15TF AH3135 CY25 KC525M WSM35 IC328 ACU2500 VP30RT AH3225 PR1525 CY150 DM4 GC1030 KC530M F40M WSM35S IC330 TT8080 P30 ACP200 MP6130 AH120 PR1230 CY250 TM4 GC1130 KCPM40 T60M WSP45 IC830 TT8020 ACP300 UP20M AH130 PR830 CY250V ZM3 GC2030 KCSM30 MP3000 WSP45S IC928 TT8525B AH140 HC844 SP6519 AH725 PTH30E X400 ACP3000 JS4060 KC725M IC830 TT8020 P40 ACU2500 VP30RT AH140 JM4160 KC735M WSP45 IC845 TT8080 ACP300 PTH40H KCPM40 WSP45S IC928 TT8525B AH110 CY9020 ACM100 AH120 JP4120 GC1010 ACU2500 MP9120 AH330 PR1210 PN08M DT4 GC1025 KC515M IC808 M10 ACK300 VP15TF AH725 PR1225 PN15M DM4 GC1030 SP4019 IC908 ACP300 AH8005 PN208 ZM3 GC1130 SP6519 AH8015 PN215 MP7030 IC328 MP7130 AH120 KC522M F25M IC330 ACM300 MP9030 AH130 PR1210 JP4120 DT4 KC525M F30M IC808 M20 ACU2500 MP9120 AH330 PR1225 CY150 DM4 S30T SP4019 F32M WSM35 IC830 TT9080 ACP300 MP9130 AH725 PR1525 JS1025 ZM3 SP6519 MP3000 WSM35S IC840 TT9030 Stainless Steel UP20M AH3225 PR830 MS2050 VP15TF AH8015 X700 MM4500 IC908 VP20RT IC928 MP7030 KC522M

For Milling MP7130 KC525M Exotic Alloy MP7140 AH130 KC530M F30M IC328 MP9030 AH140 PR1525 DT4 GC2030 KC725M F32M WSM35 IC330 TT8020 M30 ACM300 MP9130 AH330 PR1535 JM4160 DM4 GC1040 KC735M F40M WSM35S IC830 TT8080 MP9140 AH725 PR830 PTH30E ZM3 S30T KCPM40 MP2050 WSP45 IC840 TT9080 UP20M AH3135 JS1025 KCSM30 MS2050 WSP45S IC882 VP15TF KCSM40 IC928 VP20RT X700 MP7140 KC725M IC328 M40 ACM300 MP9140 AH140 PR1535 JM4160 KCPM40 WSP45 IC330 TT8020 VP30RT PTH40H KCSM40 WSP45S IC882 TT8080 TH303 AH110 TH308 K05 ACK3000 MP8010 AH710 ATH80D GC1010 SP4019 MH1000 PTH08M KC514M AH110 KC515M ACK3000 AH120 ATH10E GC1010 KC520M IC810 TT7080 K10 ACU2500 MP8010 AH330 PR1210 TH315 GC1020 KCK20 MH1000 IC910 TT7515 AH710 CY100H SP4019 SP6519 IC808 AH110 JP4120 KC514M IC810 Cast Iron ACK3000 MP8010 AH120 PR1210 PTH13S GC1020 KC524M MK2050 IC830 TT6080 K20 ACU2500 VP15TF AH330 PR1510 CY100H DM4 GC1025 KCK20 MK3000 WKK25S IC908 TT7515 ACK300 GH330 CY9020 SP6519 IC910 IC928 AH725 AH120 IC830 ACK3000 VP15TF AH330 PR1510 JS4045 GC1025 KC520M IC810 K30 ACU2500 VP20RT GH110 PR1210 CY150 GC1030 KC522M MK2050 IC910 TT6080 ACK300 GH130 CY250 GC1130 KC524M IC928 GH330 Note: The above data was collected from various published catalogues. The information may therefore not be up to date. A5 Grade Comparison Chart

Cermet Applications Work Material Classification Code Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec GT720* TN60 * TN6020 T1500Z AP25N* GT9530* TN610 * KT125 IC20N PV3030 P10 T1000A VP25N* AT9535* TN620 CZ25 CT5015 HTX IC30N PV3010 J9530* PV710* CH550 CT3000 T1500A NX2525 PV720* KT1120 IC520N NS520 CCX* T1500Z* TN90 * AP25N* NS9530 KT6215 CM IC20N T2500Z * TN620 * * Steel P20 * NX2525 GT9530 TN6020 CZ25 GC1525* KT315 CMP IC30N CT7000 T3000Z NX3035 AT9530* CH550 KT175 C15M IC520N T1500A PV720* MP3025* J9530* CCX* KT5020* TP1020 IC530N Insert Grades T2500A T2500Z* NX2525 NS9530 TN620 For Turning P30 T3000Z* MP3025* GT9530* PV720* A T2500A VP45N* AT9530* PV730* GT720* TN610 AP25N* GT9530* PV7005* PV3030 K10 T1000A VP25N* NS9530 CH550 CT5015 KT125 Cast Iron PV710* CT3000 NX2525 J9530* HTX NS520 CCX* NX2525 TN60 MZ1000* T2500A MZ2000* * P30 T250A MX3030 NS540 TN90 MZ3000* CT530 KT530M C15M IC30N For Steel NX4545 NS740 TN100M CH7030 KTPK20* Milling T4500A VP45N* TN620M CH7035 * mark indicates coated cermet Cemented Carbide SECO Applications Work Material Classification Code Mitsubishi Tungaloy Kyocera MOLDINO NTK Sandvik Kennametal WALTER ISCAR TaeguTec Sumitomo Electric Tools P10 ST10P TH10 WS10 S1P P20 IC07 ST20E UTi20T KS20 EX35 SMA K125M IC50M UF10

Steel P30 A30 KS15F EX35 IC54 A30N UTi20T UX30 PW30 EX40 SM30 IC28 P30 P40 IC54 ST40E TX40 EX45 S6 IC28 M10 EX35 KU10,K313 IC07,IC20 EH510 TH10 WA10B KM1 H10A K68,KYSM10 890 IC08 M20 EH520 UTi20T KS20 EX35 H13A K313 HX IC07,IC20 UF10 Stainless Steel K68 883 IC08 M30 A30 H10F A30N UTi20T UX30 SM30 IC28 K01 H2 WH01 KU10,K313 H1 HTi05T KS05F WH05 K68,K115M IS8 KU10,K313 K10 H1 KW10 K68,K115M EH510 HTi10 TH10 GW15 WH10 KM1 H13A K110M 890 IC20,IS8 K10 KY3500 Cast Iron KMF 890 K20 G10E,H10E KS15F IC20 EH520 UTi20T KS20 GW25 WH20 KM3 H13A KY3500 883 IS8

For Turning / For Milling For Turning KYHS10 HX K30 G10E,H10E UTi20T WH30 KY3500 883 RT9005 TH10 KU10,K313 S10 SW05,SW10 H10A EH510 RT9010 KS05F SW25,KW10 WH10 H10F K68,KMF HX IC20,IC07 K10 Exotic Alloy S20 EH520 MT9015 KS15F K110M,KYHS10 H25 IC08,IC28 TF15 KS20 GW15 H13A K1025 Z01 SF10,MF07 F,MD1508 F0 MF10,TBA16A MD08F NM08 IC07 UF1A Micro-fine Z10 AFU HTi10 M,MD10 6UF,8UF Grained XF1 MF20 MD05F,MD07F FW30 NM15 PN90,H6FF 890 IC07 UF1A Z20 AF0 TF15 EM10,MD20 BRM20 890 Carbide AF1 MF30 MD15 EF20N 12UF 883 IC08 UF10 Z30 A1 UM NM25 N6F,H10F 883 IC08

Ceramic Applications Work Material Sumitomo Electric Tungaloy Kyocera NTK Sandvik Kennametal TaeguTec A66N GC6050 NB100C WG300 A65 HC4,HC7 CC650 KY1615 AB20 Hardened Steel LX11 KT66 ZC7,WA1 KY4300 AB2010 PT600M CC670 CF1 CC6060 WX120 WG300 KS6030 WA1 CC6065 KY4300 TC430 Exotic Alloy KS6040 SX9 CC670 KY1540 AS20 A65,A66N LX11,LX21 KA30,KS500 HC1,HW2,HC2,HC6 CC620,CC650 KY1615,KY1310 AW120,AB30 NB90S CXC73,FX105 KS6000,KT66 HC7,WA1,SX1,SX2 CC6090 KY1320,KY3500 AS500,AS10 Cast Iron For Turning / For Milling For Turning CX710 PT600M SP2,SX9,SX8 GC1690 KY4300 SC10 CS7050,KS6050 WX120 is only sold in Japan. Note: The above data was collected from various published catalogues. The information may therefore not be up to date. A6 Grade Comparison Chart

CBN

Applications Work Material Classification Code Mitsubishi Tungaloy Kyocera NTK Chukyo Sandvik Kennametal SECO ISCAR Sumitomo Electric Tools NCB100 BX910 K01 BNC500* MB710 KBN475 B30 CB50 IB50 BX930 KBN60M B16 CB7525 KB1340 IB85 BN7000 MB5015 BX870 BN500 HB55,HB56 IB55 Grades Insert K10 BN7000 MB710,MB730 BX470,BX480 KBN60M B23 CB7925 CBN200,CBN300 MB5015,MB4020 BX950 KBN900 B16 HB569 CBN300P,CBN400C BN500 HB580,HB57 IB90 Cast Iron BN7000 K20 MB730,MB4020 BX470,BX480 KBN900 HB56,HB569 BNC8115 MB4120,MBS140 BXC90,BX90S HB580,HB57 BNS8125 K30 BNC8115 MB4120,MBS140 BXC90 HB57 KB5630 CBN500 BNS8125 BC5030 BX90S A MB730 BX940,BX950 HB55 IB85 S01 NCB100 KB5630 IB05S MB4020 BX470,BX480 HB580 KB1340 Exotic Alloy BN7000 MB4120 M714B HB52 IB10S

BNC2010 BC8105 HB55 CH0550 IB05H BNC2115 BC8110 BXA10 KBN05M B5K HB550 CBN10 H01 BN1000 MBC010 BXM10 KBN10M CB7105 KB5610 IB50 B52 HB580 CBN100 IB10HC BN2000 MB810 BX310 KBN510 HB590 CBN060K BNX10 MB8110 For Turning / For Milling For Turning BC8110 HB55 CBN10 BNC2010 BC8120 BXA10 B5K BNC2020 KBN05M HB59 CB7015 KBH20 CBN100 IB10H H10 MBC020 BXM10 B6K HB550 CB7115 KB5610 CBN150 IB55 BNC2115 MB8025 BX330 KBN25M B52 Hardened Steel BNC2125 KBN525 HB580 CB20 KB5625 CBN060K IB25HA MB8110 BX530 B36 HB52 CBN160C BN2000 MB825 BNC2020 BC8120,BC8020 BXA20 KBN30M B36 HB57,HB59 CB7025 KBH20 CH2540 IB20H,IB20HC H20 BNC2125 MBC020 BXM20 KBN35M B40 HB590 CB7125 KB5625 CBN150 IB25H,IB25HC BNX20 MB8025,MB8120 BX360 KBN900 B6K HB580 CB50 KB5630 CBN160C BXM20 BNC300 BC8130 KBN30M H30 MB8130 BXA20 HB57 CB7135 IB90 BN350 BXC50 KBN35M B40 HB580 CB7525 KB5630 CH3515 MB835 BX380 KBN900 * mark: For ductile cast iron cutting Polycrystalline Diamond

Applications Work Material Classification Code Sumitomo Electric Mitsubishi Tungaloy Kyocera NTK Chukyo Sandvik Kennametal SECO Tools ISCAR DX180 N01 DA1000 MD205 KPD001 PD1 CD05 KD1400 ID5 DA90 DX160 CD10 KPD001 HD100 N10 DA1000 MD205 KD1400 PCD05 ID5 MD220 DX140 KPD010 PD2 HD30 CD1810 DA150 KPD230 HD60 KD1425 PCD10

Non-Ferrous Metal HD100 N20 DA1000 MD220 DX120 KPD230 KD1400 PCD05 MD230 DX110 KPD250 PD2 HD30 DA2200 HD50 KD1425 PCD20 HD30,HD50 PCD05 For Turning / For Milling For Turning N30 DA1000 MD2030 DA2200 DX110 HD700 KD1400 PCD30 MD230 HD100 PCD30M

Note: The above data was collected from various published catalogues. The information may therefore not be up to date. A7 A A8 Insert Grades Chipbreaker ComparisonChart NegativeType Inserts ( )indicatesadiscontinueditem.*markCBN/PCDtoolbreaker Work Material Non-Ferrous Metal Exotic Alloy Exotic Cast Iron Stainless Steel Stainless Hardened Steel Steel Medium Cutting(WiperEdge) Finishing toLightCutting Carburised LayerRemoval Light toMediumCutting Medium Cutting Medium Cutting Medium Cutting Medium Cutting Heavy Cutting Light Cutting Light Cutting (Wiper Edge) Applications Fine Cutting Roughing Roughing Roughing Finishing Finishing Finishing Finishing Finishing Finishing Sumitomo Electric FL,FB SU EM,MU MX,MP M M HD* HM* BM* SV* LV GH,FV* MU,EM EG,EX EF AX GZ(UX),ME UZ HM GU EX,EG SU,EF HF HG MU,ME GUW GE,UX GU(UG) SE,SX LUW LU,FE FA HP HU,HW SEW F F HH*,HL* HF* BF* * Note: Theabovedata wascollectedfrom various publishedcatalogues.Theinformation maytherefore notbe up todate. SF NS,ZF FS,FY HT,S HQ TS,TSF SH A,TC NMR6 RN CH HAS,MT SF R FSFNTF3S NFT SF,SGF SMR RS,GJ SG,SX EM TF,VL HRF MS,MJ LS,FJ MM5 MF1,M1 DE MS 23 ZP SM PV WM MQ,GU MS,MU MM SF,SA SS GM,MS TUS SF LM,SH HCS WE FF1 TH,S FF ZP RP,GH AH MW QF DM,AM HS,PS CJ,XS MH,MP TM,TQ AS,ZM MA,MV LP NM GP SA,SY TF FH,FP GK,RK,GH LK,MA,MK RM,GH,HM ES,1M,2M,HL HH,HXD,HR HZ,HX,HL HV WAWS QW,M WWM2N FWS WF NF W-MF2 FW WF,WMX WQ ASW,SW SW isbsiTnao Kyocera Tungaloy Mitsubishi HMM,SA,HRM CH 33 Standard, TK CM,CF SH SA 65 THS,TRS HP* MS PAH W-FF2 WL,WP WP,WF AFW,FW VC,SK XP,XF,VF PH HT,GT PT,PG PQ,GS PP,XQ,CQ QVI SQ KG,KH ZS,GC Standard, C,KQ PX,Standard MOLDINO EW F P FA FP5 FF2 WM FE SE,MP,AB HX,HE QR TE,UE RE,AR FN AB,CT LC ZF1 CE,B,BH BE V,VA EA Z5 AE,AY Y,RE H U E F MF ZF1 G ZW1,WR UL,WV T Sandvik NTK PMC XM,QM KM,HM PM,SM KR PR,XMR SMR MM,MMC MR LF,33 PF,KF MF2 CT XF,MF MR,MRR RH TNM NR8 R7,MR7 RH HR,SR FU 4N5G MT GN NM5 M4 UN KF MSCM1 SM,SMC KRR KM,KR Kennametal ,GM U GN MU5 M3 P,MG PMF3,M3 MP FP,FS,LF RM,MR MW,RW MN,MP1 PM5,MR7 RP P SECO Tools R R 3 HZ R3P NRR RR9 F F,M 3 EA,SF F3M NF4,FM5 MF2 WT R4,R5,M6 WG NM W-M3 MR3,MR4 MF4,MF5 MR4 M5,MR3 R K,K RT RK5,RK7 MR7 NF3 MU5 NM4,MS3 RX NM NR6,NRF RP7 RP5,NM9 NM6 MP5,NM4 MP3,NS6 NRS NRT,HU5 NMT NMT,NMS NR4,RM5 HU5 ATRISCAR WALTER FFC NF PP M3M M3P,NR RF,LF F3P,TF VL M4MW MR,R3M TaeguTec ET FG SU VF HY HT,HD RT PC,MT MC ML,MP Insert Grades A A9 SA FA,FX FG,PC MT,PMR FA,FX MT,PMR MT FL SA TaeguTec SM,14 19 SM PC AS,AF ISCAR WALTER FV4,MV4 MP4,MM4 FP6,PM5 RP4,RM4 MM4,PS5 PM5,RM4 MK4,RK4 F1 MF2,R2 R3 FF1 FP4 PF F2,M3 M5 F2,M3 M5 M5 MF 11,UF,MF 11,UF,MF KF,XF MF FP,LF MF,MP MP MF2 LF Kennametal SECO Tools PM,UM XM PF,UF PF,UF MF,XF UM GT-F1 FM4 PR,UR,MMC MPC,XR UM,MR XR,UR WK,WM MW W-F2 WG AL HP AL PM2 NTK Sandvik AZ8,AM2 AM5 ZR AF1,CL AM3,AZ7 AMX,FG AZ7 MF,XF 11,UF FF1 FM4 PF AM2 JQ,MP JE MOLDINO GP,XP,PP GP,XP,PP MQ,DP CF,GF,VF CF,GF,VF P,PF CK,SKSGQ, SK,Standard YL,1L HQ,XQ GK XQ PSF,PF,23 PSF,PF,23 SS,JSS JS,CM,PSS 01,JRP,JTS PM PM PSF,PF SS,JSS CFHP* KF,XF 11,UF FK6 PS,TSF TM Mitsubishi Tungaloy Kyocera LM MQ F1 FP,FM FP,FM FV,SQ MM, MV, MM, MV, Blank MKFSLS,MS PSS PS,PM HQ,GK PP,MQ AF1,FM KM,UM,XR UM,PM WF,MF FJ,AM SWSMG MP,MM WPMK,MV FM,FV SMGSV WF FW HQ W-F1 PF YL,1L,CL UF WF AM5 WT MM LF,FP MP MF2 FG AZ AL,PP AH,AP SV,MQ LP,LM Note: The above data was collected from various published catalogues. The information may therefore not be up to date. various published catalogues. The information may therefore Note: The above data was collected from * BF* LB FB,LU (FP,FK) MU FC MU AG,AW,AY LD*,GD* FC,SI SU,GU FV* LV SI SC MU FC SI SU,GU FC SDW LUW SU,GU (SK,SF) LB Sumitomo Electric Cutting Cutting Cutting Cutting Cutting Finishing Finishing Finishing Finishing Finishing Finishing Finishing Applications (Wiper Edge) Light Cutting Medium Cutting Medium Cutting Light to Medium Light to Medium Light to Medium Light to Medium Cutting Finishing to Light Finishing to Light Finishing to Light Cutting

Steel Hardened Steel Stainless Steel Exotic Alloy Cast Iron Non-Ferrous Metal Work Material Work

( ) indicates a discontinued item. * mark indicates CBN/PCD tool breaker ( ) indicates a discontinued item. * mark indicates

Chipbreaker Comparison Chart Comparison Chipbreaker Inserts Type Positive A A10 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades D FineCuttingtoFinishing(Cermet) Vc (m/min) Fine Cutting Cutting Speed Work Negative Type Negative Type Depth of Cut ap (mm) 100 200 300 400 Material 0 Continuous 2 4 6 0 Steel Chipbreaker andGradeSelectionGuideforTurning High-speed Turning T1000A SU SE FE Type Type Feed Ratef Type . 0.4 0.2

Depth of Cut ap (mm) GU GE 2 3 1 . . 0.6 0.4 0.2 0 Type General-purpose Turning (mm/rev) Type MU ME FB Type Chipbreakers forSmallDepthofCut T1500A Type Type LU Feed Ratef Partially Interrupted Type Steel FL Interrupted toHeavyCutting High-speed toGeneral-purposeTurning Type

/ FA Depth of Cut ap (mm) Type 0.6 AC8035P (mm/rev) 2 4 6 T1500Z 0.2 0 FE SE Type Chipbreakers forHigh-efﬁciencyMachining Type FE Feed Ratef Type GE FE SE SU (Sharper Edge) GU (Emphasis oncraterwearresistance) GE ME MU ME 0.4 Type General-purpose to Interrupted Turning T2500Z Type Type Type Type Type Type Type Type (mm/rev) Main Chipbreakers Sub-Chipbreakers . 0.8 0.6 Interrupted

Depth of Cut ap (mm) Finishing 2 4 6 Grades . . 0.9 0.6 0.3 0 LUW Feed Rate D FinishingtoRoughing(CoatedCarbide) Wiper Insert SEW Vc (m/min) GUW Cutting Speed Type Positive Type 100 200 300 400 Finishing Type 0 Type f Continuous

( Depth of Cut a (mm) mm p FB For SmallLathes 1 2 3 Continuous/Light Turning a mm AC8015P Depth of Cut ( ) 0

p High-speed Turning /rev) AC6030M Type 2 4 6 . . 0.6 0.4 0.2 0 SU LB LU Strong CuttingEdgeChipbreakers Type Type Type AC1030U SX Feed Rate Feed Rate Type Turning General-purpose High-efﬁciency UX . 0.4 0.2 MX AC8025P Type General-purpose Turning GU f

a f

Depth of Cut mm ( p ( ) MU Type mm (mm/rev)

Partially Interrupted 10 15 Type

5 . . 1.2 0.8 0.4 0 /rev) Type MP AC8020P Chipbreakers forHeavyCutting Type Feed Rate Interrupted toHeavyTurning HW f ( mm Type HP AC8035P /rev) HF Type HU Type Type FB LU LB SU GU MU 1.6 Type Type Type Type Type Type Interrupted Roughing Stainless Hardened Non-ferrous For Small Insert Grades Steel Cast Iron Exotic Alloy

A Steel Steel Metal Lathes A11

ev, ev, ev, ev, (m/min) c -300 -300 -300 -250 -250 -250 -400 -400 v 0.1mm Wet 1.0mm Wet = = 1.0mm Wet = 1.50mm Wet = = 150m/min, = 260m/min = 230m/min, = 150m/min, p p p p c c c c = 0.20mm/r = 0.23mm/rev = 0.20mm/r = 0.12mm/r (Interrupted Cutting) Work Material: Work SNCM220H Insert: DNMG150408N-SU Cutting Conditions: v Material: Work SCM435 (Interrupted Cutting) Insert: CNMG120408N-SU Cutting Conditions: v Work Material: SCM435 Work Insert: CNMG120408N-SU Cutting Conditions: v Material: Work S45C Insert: DNMG150404N-LU Cutting Conditions: v f f a f a f a a 150 150 150 200 200 200 280 280 Min. - Optimum - Max. 5,000 (Cermet P20) Cutting Speed Beautiful glossy surface finishes when facing. 8,123 kage occurs (each corner) Provides excellent fracture and wear resistance. and excellent fracture Provides 8,000 10,000 (Coated Cermet P20) Competitor's Product F Competitor's Product At least twice the fracture resistance -0.35 150- -0.35 100- -0.35 50- -0.25 150- -0.25 100- -0.25 50- -0.50 100- -0.50 50- Competitor's Product D Competitor's Product (mm/rev) 6,000 f 0.15 0.15 0.15 0.20 0.20 0.20 0.25 0.25 Reduces cloudy finish on machined surfaces. 4,000 3,888 Feed Rate Cutting Conditions 2,000 68 1 pact can be sustained before brea , 1 0 1,000 2,000 3,000 4,000 0 Number of times impact can be sustained before breakage occurs (each corner) breakage Number of times impact can be sustained before ool T1500A T1500Z Tool (mm) p Product B Product a (Cermet P10) -1.0 0.05- -1.0-1.0 0.05- 0.05- -1.8 0.08- -4.0 0.15- -4.0 0.15- -2.0 0.08- -2.0 0.08- T2500Z Number of times im T2500Z T1000A Conventional Competitor's D Machined Surface Quality Fracture Resistance D Fracture D Machined Surface Quality Fracture Resistance D Fracture 0.5 0.5 0.5 1.0 1.0 1.0 2.2 2.2 (Coated Cermet P30) Competitor's Product H Conventional T ev, ev, ev, T1500Z T2500Z T1000A T1500A Depth of Cut 1.0mm Wet = = 1.5mm Dry = 320m/min, = 230m/min,

p p c c = 0.20mm/r = 0.20mm/r f a f a Work Material: Work SCM435 Insert: CNMG120408N-SU Cutting Conditions: v Material: Work SCM435 Insert: CNMG120408N-SU Cutting Conditions: v Coated Cermet ev, ev, ev Grade 25 25 = 1.5mm Wet = 1.0mm Wet = 230m/min, = 260m/min T1000A p p c c Conventional Tool = 0.20mm/r = 0.23mm/r f a f a Cutting Conditions: v Work Material: Work SCM435 Insert: CNMG120408N-SU Work Material: Work SCM435 Insert: CNMG120408N-SU Cutting Conditions: v 20 20 (Cermet P20) 50 FB/FL T1500Z 0.2- FB/FA T1500AFB/FA 0.2- T1000A 0.2- Chipbreaker D T1500A Exhibits excellent wear resistance. 15 15 Conventional Tool 40 T1500Z D T2500Z Steel tool life Conventional Tool Conventional Tool 1.5 times the D 30 Cutting Time (min) 1.5 times better wear resistance! Competitor's Product C Competitor's Product 10 10 Cutting Time (min) Medium GUMedium T1500Z GU 0.8- T1500Z 0.8- Finishing FE/LU T2500Z 0.3- Finishing FE/SU T1500AFinishing FE/SU 0.5- T1500Z 0.5- Uncoated Cermet / / T1500A / T1500Z T1000A Fine Finishing Fine Finishing Fine Finishing Application D 20 D Cutting Time (min) 5 5 Machining Time (min) Competitor's Product A Competitor's Product (Cermet P10) 10 D (Coated Cermet P30) D G Competitor's Product Competitor's Product E Competitor's Product (Coated Cermet P20) D 0102030 High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of Sintered Alloy or cast iron. accuracy for continuous steel machining Realises high dimensional and toughness. or finishing of Sintered resistance cermet with outstanding wear High-hardness Also achieves good surface finish quality. and toughness. an excellent balance of wear resistance that provides grain sizes, delivering functionality with different grains hard General-purpose cermet made from Chipbreaker and Grade Selection Guide for Turning for Guide Selection Grade and Chipbreaker Steel Steel 0 0 0

(SS400, etc.) Mild Steel Alloy Steel Alloy Steel Hard Steel Hard

0.05 0.10 0.15 0.25 0.20

Grades

0.20 0.15 0.10 0.05

Flank Wear Width Width Wear Flank (SCM440H, etc.) Flank Wear Width Width Wear Flank

Cutting Performance Width Wear Flank ) ( ) ( ) ( mm Carbon Steel mm

mm Recommended Cutting Conditions Work Material Work ) mm ( idth W ear W k Flan

Material (S45C, SCM435, etc.)

T1000A: T1500A: carbon steel. or low of small products low-speed cutting applications such as machining and consistent surface finishes in better wear resistance with excellent lubricity to provide Employs Brilliant Coat PVD coating T1500Z: Also has excellent lubricity. uses Brilliant Coat, which crack resistance. excellent thermal conductivity is used to achieve outstanding thermal T2500Z: A new cermet substrate with Wear Resistance D Wear Wear Resistance D Wear Wear Resistance D Wear Wear Resistance D Wear Work Work A A12 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades Work D Alumina crystalgrainorientationcontrol technology D AC8020P AC1030U AC8015P Covers awiderangeofmachiningapplicationsfrom high-speedtointerruptedcuttingandsmalllathes AC8035P AC8025P Conventional Tool Conventional Tool Material Cutting Conditions:v Insert: CNMG120408N-GU Work Continuous) Material:SUJ2(External Cutting Conditions:v Insert: CNMG120408N-GU Work Material: SCM415(Face) Crater damageprogressiondueto Surface smoothingtreatment significantlysuppresses adhesionandchipping suppresses craterdamageduetochipabrasion Cutting Performance Steel Grades Chipbreaker andGradeSelectionGuideforTurning : : : : : peeling ofaluminalayer 70min

2min Alumina coatingwithevenhigherstrength balancesoutstandingstabilityandwearresistance inmill-scaleworkonforged Gold-color material. Development ofcraterdamageissuppressed bycontrollingtool lifeduringhigh-speedandhighfeedcutting. theorientationofaluminacrystalgrains.Achieveslong,stable Tensile stress removal ofthecoatinglayergreatly improves fracture resistance.interrupted cutting. Achieveslong,stabletoollifeduringheavy speeds andworkmaterials. Our 1strecommended steel.Surfacesmoothingtechnologysignificantlysuppresses Achieveslong,stabletoollifewithvariouscutting gradeforturning adhesionofworkmaterialcomponents. Employs anewPVDcoating,anddedicatedtoughcarbidesubstrate.High-qualitycuttingedgegradesuppresses adhesionandmicr TiCN layerexposed Unable tocontinue a Adhesion Chipping p c a Tool life =1.5mm Wet =100 to300m/min,f=0.3mm/rev, p c =300m/min, f=0.3mm/rev, =1.5mm Wet 14min 5min AC8015P / AC8025P AC8015P Steel Minor damageonly, abletocontinue Minor damageonly, abletocontinue with ultra-smoothsurface Suppresses adhesion due tochipabrasion Suppresses craterdamage AC8025P AC8015P 120min 70min 2min TiCN layerexposed AC8020P /AC8025PAC8035PAC1030U Normal wear Minor wear Tool life adhesion/fracture resistance At leasttwicethe wear resistance Twice thecrater 29min 17min 5min D D Alumina coatingwithevenhigherstrength Conventional Tool Conventional Tool Cutting Conditions:v Insert: CNMG120408N-GU Work Material:SCM435(IncludesIntermittentForged Sections) Cutting Conditions:v Insert: CNMG120408N-GU Work Interrupted) Material: SCM435(External Feed Rate f (mm) the coatinglayer, significantlysuppressing breakages Special surfacetreatment reduces tensilestress in suppresses chipping 0.30 0.20 0.25 02 Unable tocontinue Minimal chipping a a Chipping No. ofImpacts Tool life p p c c =160m/min, f=0.2to0.3mm/rev =2.0mm Dry =250m/min, f=0.3mm/rev, =1.5mm Wet 1600 impacts 400 impacts 5 05 AC8020P AC8035P o-chipping, realizing excellentmachinedsurfacequality. 0 0 , ed coating makes used corners easilyidentifiable. ed coatingmakesusedcorners resistance andstability Balance ofhighwear breakages byreducingtensilestress Suppresses crackgrowthand Feed Rate f (mm) AC8035P AC8020P 0.30 0.20 0.25 All corners abletocontinue All corners 02 Minimal chipping Minor damage Minor damage No. ofImpacts 4000 impacts 1600 impacts 400 impacts improved 2.5timesormore Chipping resistance 5 fracture resistance At leasttwicethe 05 0 0 Stainless Hardened Non-ferrous For Small Insert Grades Steel Cast Iron Exotic Alloy

A Steel Steel Metal Lathes A13 ° kers (m/min) 20 c v 2.3 2.0 15° 0.4 15° 1.35 2.0 25° ° 15° 3° 2.05 -15 0.2 0.2 0.25 Min. - Optimum - Max. 7° Cutting Speed 25° 0.25 0.25 Type Type Type 2.05 g Cutting Edge ChipbreaStron Type 7° Type UX MX SX 25° 0.25 2.05 (mm/rev) GU UX ° f 7° 20 Type 0.25 kers 25° 2.5 AC8035P 13° ged material 2.05 1.3 GU 0.2-0.35-0.5 200-260-320 0.2-0.35-0.5 150-235-290 (Red text indicates 1st recommendation.) ° Feed Rate 7° 4 Cutting Conditions 0.3 0.25 ve reaker Type Chipb ve tool life (mm) Interrupted Machining Type Type Type p Main Chipbrea a o impro 1st T 1st Recommendation SU GU MU Recommendation o impro GU machining stability T ing stability For heavy interrupted cutting emphasiz o increase 1.0-2.5-4.0 1.0-2.5-4.0 T cutting speed ° Depth of Cut 17 1. 5 ° 5 0.1 AC8020P 23° 2.0 Type 23° 2.4 2.0 ficiency Machining 0.25 0.25 SE 20° 3° 3° 4° 0.3 ° High Efficiency 20° 17 1. 5 1.40 0.70 Type Type ° Type 5 1.40 FB, FE T1500Z 0.2-0.6-1.0FB, FE 0.05-0.15-0.25 T1500Z 100-250-400 0.2-0.6-1.0 0.05-0.15-0.25 50-200-300 0.1 GU, GE AC8025P GU, GE AC8020P MU, ME AC8035P 1.5-4.0-6.0 0.3- 0.45-0.6 90-135-160 MU, ME AC8035P 1.5-4.0-6.0 0.3- 0.45-0.6 140-150-220 steel and for ficiency machining of hardened 0.70 kers for High-ef GE ME GE Type Type AC8025P FE SE Type Chipbrea Grade 1st Recommended Steel For high-ef AC8015P FE Interrupted GU, GE AC8025P 1.0-2.5-4.0 0.2-0.35-0.5 130-165-230 Continuous GU, GE AC8015P 1.0-2.5-4.0 0.1- 0.25-0.4350-440 260- Heavy Interrupted Heavy Interrupted General to Interrupted Continuous to General Fine Finishing Fine Finishing ge cut

e of Small feed rate ve v o increase Cut at T ro ths of life High-speed Machining th imp ﬁciency

dep ﬁnishing o ef o impro tool Recommended Cutting Conditions T T dep Depth of Cut General-purpose Finishing to small Roughing to Lar Mild Steel Alloy Steel Hard Steel Chipbreaker and Grade Selection Guide for Turning for Guide Selection Grade and Chipbreaker Steel Steel SCM440H, etc.) (S45C, SCM435, Work Material Application Chipbreaker Grade Guide Guide Application Application (SS400, S15C, etc.) g of mild steel For high-speed continuous machinin

Low Carbon Steel

Material Steel Medium to High Carbon Steel Work Work Chipbreaker and Grade Selection Guide for Turning

Work Work Stainless Steel Material Stainless Steel

Grades

200

High-speed/High-efﬁciency Cutting AC6020M (m/min)

c 150 V Insert Grades

Wide Cutting Range 100 A AC6030M Heavy Interrupted Cutting For Small Lathes Cutting Speed AC1030U AC6040M

Steel Finishing Roughing

Continuous Partially Interrupted Interrupted Steel Stainless

Chipbreakers

Negative Type Positive Type Cast Iron

EG Type EM Type MU Type 6.0 4.0

EM Type EX Type MU Type (MU Type) GU Type

Exotic Alloy Exotic ) ) 3.0 MU Type mm mm ( ( p 4.0 p GU Type SU Type Type

Steel 2.0 GU Hardened EG Type EF Type SU Type LB Type 2.0 EX Type LU Type Depth of Cut a GU Type Depth of Cut a LU Type 1.0 EF Type (SU Type) SU Type

Metal LB Type Non-ferrous Non-ferrous 0 0.2 0.4 0.6 0 0.2 0.4 Feed Rate f (mm/rev) Feed Rate f (mm/rev)

D7 Lathes Refer to the Tools for Small Lathes chapter for the Chipbreaker Selection Guide for ground (G Class) inserts. For Small

Stainless Steel Recommended Cutting Conditions (Red text indicates 1st recommendation.) Cutting Cutting Conditions Min. - Optimum - Max. Work Material Chipbreaker Grade Range Depth of Cut ap (mm) Feed Rate f (mm/rev) Cutting Speed vc (m/min) SUS405, SUS410L, Finishing EF(SU) AC6020M 0.5-1.5-2.0 0.05-0.15-0.25 170-230-300 Ferritic SUS430, SUS430F, Medium EG/GU/EX AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 140-170-250 SUS434, SUS447FJ1 Roughing EM AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 140-170-200 SUS403, SUS410, Finishing EF(SU) AC6020M 0.5-1.5-2.0 0.05-0.15-0.25 120-180-240 Cr-based Martensitic SUS420J2,SUS420F, Medium EG/GU/EX AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 100-150-200 SUS440F Roughing EM AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 80-130-180 SUS304, SUS304L, Finishing EF(SU) AC6020M 0.5-1.5-2.0 0.05-0.15-0.25 120-180-240 Austenitic SUS316, SUS316L, Medium EG/GU/EX AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 100-150-200 SUS303, SUS321 Roughing EM AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 80-130-180 Duplex SUS329J1, Finishing EF(SU) AC6020M 0.5-1.5-2.0 0.05-0.15-0.25 100-145-180 (Austenitic/ SUS329J3L, Medium EG/GU/EX AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 80-120-160 Ferritic) SUS329J4L Roughing EM AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 70-100-140 Cr/Ni-based Deposition SUS630, Finishing EF(SU) AC6020M 0.5-1.5-2.0 0.05-0.15-0.25 90-115-140 Hardened SUS631, Medium EG/GU/EX AC6030M 1.0-2.5-4.0 0.10-0.25-0.40 70- 90-130 Structures SUS632J1 Roughing EM AC6040M 1.5-3.5-6.0 0.20-0.35-0.60 50- 80-120 A14 Chipbreaker and Grade Selection Guide for Turning

Work Work Stainless Steel Material Stainless Steel

Grades AC6020M / AC6030M / AC6040M / AC1030U AC6020M: Combines a high-hardness carbide substrate with excellent wear resistance and a new CVD coating with improved coating strength to achieve both excellent wear resistance and fracture resistance. Achieves long, stable tool life during high-speed cutting. AC6030M: Our 1st recommended grade for turning of stainless steel, achieving long and stable machining. Grades Insert Drastically reduces the abnormal damage common in stainless steel machining, thanks to the improved coating strength and excellent adhesion. AC6040M: Drastically improves the reliability in the unstable cutting range, thanks to the excellent adhesion and peel-off resistance of the new PVD coating, as well as the improved fracture resistance of the dedicated carbide substrate. AC1030U: High-quality cutting edge grade suppresses adhesion and micro-chipping, realizing excellent machined surface quality. Cutting Performance A AC6020M

D Continuous Cutting (Medium Speed) D Continuous Cutting (High Speed) Steel 0.50 0.25

0.40 D 0.20

Competitor's Competitor's Stainless Conventional AC6020M Product A Product B Steel Tool D (CVD M20) (CVD M20) D 0.30 0.15 D D D AC6020M D 0.20 D 0.10 D D D Alloy Exotic Cast Iron D Notch Wear (mm) D D Conventional Tool 0.10 Flank Wear Width (mm) 0.05 D D D D 0 0 10 20 30 10 20 30 Cutting Time (min) Cutting Time (min) Work Material: SUS316L Insert: CNMG120408N-GU Work Material: SUS316L Insert: CNMG120408N-GU Cutting Conditions: vc= 150m/min, f= 0.3mm/rev, ap= 2.0mm Wet Cutting Conditions: vc= 200m/min, f= 0.3mm/rev, ap= 2.0mm Wet

AC6030M Hardened D Continuous Cutting D Interrupted Cutting Steel 0.30 Competitor's 0.25 Product C AC6030M

(CVD M30) Non-ferrous

Conventional Tool Metal 0.20

0.15 Conventional Tool

0.10 For Small Small For

AC6030M Lathes Competitor's Flank Wear Width (mm) 0.05 Product D (CVD M30) 0 10 20 30 40 50 0 500 1,000 1,500 2,000 2,500 Cutting Time (min) No. of Impacts until Breakage Work Material: SUS316 Insert: CNMG120408N-EX Work Material: SUS316 Insert: CNMG120408N-GU Cutting Conditions: vc=200m/min, f=0.2mm/rev, ap=2.0mm Wet Cutting Conditions: vc=100m/min, f=0.1mm/rev, ap=1.0mm Wet AC6040M D Continuous Cutting D Interrupted Cutting 0.30 Competitor's Product E (PVD M40) 0.25 AC6040M

0.20 Conventional Tool 0.15 Conventional Tool

0.10 AC6040M Competitor's Flank Wear Width (mm) 0.05 Product F (PVD M40) 0 10 20 30 40 50 0 1,000 2,000 3,000 4,000 5,000 6,000 Cutting Time (min) No. of Impacts until Breakage Work Material: SUS316 Insert: CNMG120408N-GU Work Material: SUS316 Insert: CNMG120408N-GU Cutting Conditions: vc=150m/min, f=0.2mm/rev, ap=2.0mm Wet Cutting Conditions: vc=230m/min, f=0.23mm/rev, ap=0.8mm Dry

A15 A A16 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades

Cast Iron Depth of Cut ap (mm) High-strength Ductile

2.0 4.0 6.0 Work Cutting Speed Vc (m/min) Negative Type 1,000 2,000 2,500 0 Ductile CastIron D FC(GrayCastIron) 100 200 300 500 Finishing Material Gray CastIron (FCD450, etc.) (FCD700, etc.) okMtra plcto Grade Application Work Material (FC250, etc.) Continuous Cast Iron Chipbreaker andGradeSelectionGuideforTurning UZ Cast Iron Feed Rate AC4010K Type 0.2 Continuous Cutting BN7000 Recommended CuttingConditions Our 1stre No Chipbreaker High-speed for machiningastiron GU AC4015K TType f 0.4 y (mm/rev) p commended grade e GGZ Z MME

TType y E 0.6 p

e TType y Continuous toGeneral Continuous toGeneral Continuous toGeneral Heavy Interrupted Heavy Interrupted Heavy Interrupted p BNC8115 BNS8125 e ihsedBC0 0.1 - BNC500 High-speed ihsedB70 0.1 - BN7000 High-speed ihsedBC0 0.1 - BNC500 High-speed Interrupted Interrupted Interrupted AC4015K 0.5 - 0.5 AC4015K Interrupted Partially Interrupted UZ GU GZ ME Type Type Type Type

Depth of Cut Large Cast Iron Interrupted Cutting AC420KAC420KAC420K Finishing Medium CuttingRoughing Mill-scale W AC4015K AC4015K AC4010K Sharp Edge AC4010K 0.5 - 0.5 AC4010K - 0.5 AC4010K GU AC420K 0.5 - 0.5 AC420K - 0.5 AC420K - 0.5 AC420K ME UZ Type AC8025P Type ork/ Type GZ Chipbreakers Interrupted Strong CuttingEdge Type Chipbreaker Roughing Grades No Depth ofCut 0.5 -2.00.5 -2.00.5 - 0.5 . 0.10 - -6.0 2.0 2.0 2.0 0.100.30 - -6.0 2.0 2.0 2.0 0.2 0.2 0.3 2.0 Depth of Cut ap (mm) V (m/min) D FCD(DuctileCastIron)

Positive Type Cutting Speed c 2.0 4.0 6.0 -050.10 -0.20 -0.5 -050.10 -0.20 -0.5 -100.10 -0.20 -1.0 -600.10 - -6.0 -600.10 - -6.0 -600.10 - -6.0 -600.10 - -6.0 0.10 - -6.0 0.10 - -6.0 -600.10 - -6.0 a 0 100 200 300 500 Finishing p BNC500 Coated SUMIBORON (mm) Continuous MU AC4010K BNC500 Continuous Cutting Feed Rate Chipbreaker No 0.2 Type High-speed Cutting Conditions f BN7000 SUMIBORON 0.4 Feed Rate (mm/rev) AC4015K 0.6 0.30 0.30 0.30 0.30 0.30 0.25 0.25 0.25 0.25 (Red textindicates1strecommendation.) Our 1stre for machiningastiron f (mm/rev) BNC8115 Solid SUMIBORON Partially Interrupted -06 150 - -0.60 - 0.60 80 - 80 -0.60 120 - -0.60 -05 140 -200 -0.50 160 -250 -0.50 -05 180 - -0.50 -0.50 -04 160 - -0.40 -0.40 - 0.40 200 - 200 -0.40 Mill-scale W .0180 -300 - 0.40 .0150 -350 - 0.40 commended grade MU Type AC420K ork/Interrupted Cutting Depth of Cut Large Cutting Speed 500 - 500 BNS8125 Solid SUMIBORON

200 -400 200 Finishing Medium CuttingRoughing Sharp Edge MU 1,500 1,500 Min. -OptimumMax. 300 -450 300 AC8025P 200 250 350 170 170 150 150 Type No Chipbreaker v -500 -300 -400 -400 -350 -450 -500 - 250 - 220 - 2,000 - 700 c Strong CuttingEdge (m/min) Interrupted

L7 Roughing Stainless Hardened Non-ferrous For Small Insert Grades Steel Cast Iron Exotic Alloy

A Steel Steel Metal Lathes A17 (K10) After 12 minutes (K20) D D (K15) D D (K15) B D Competitor's Product B Competitor's Product roduct Competitor's Product AC4010K = 1.5mm Wet = 1.5mm Wet D D p p F Competitor's Product =1.5mm Wet p ool T AC4015K AC4015K D D Conventional After 240 seconds After 240 seconds Competitor's Product (K10) After 12 minutes (K15) D D Time (min) Competitor's Product D Competitor's Product g D D Cuttin AC4015K AC4015K D D D D = 0.3mm/rev, a = 450m/min, f= 0.3mm/rev, = 0.3mm/rev, a = 140m/min, f= 0.3mm/rev, c c E Competitor's Product After 150s) =0.25mm/rev, a =350m/min, f=0.25mm/rev, c D D AC4010K AC4010K D D 0 After 240 seconds After 240 seconds

Conventional Tool DD 0 5 10 15 20 25 30

100 After 12 minutes 400 300 200

g in pp Chi until ime T g Cuttin ) s 0.4 0.3 0.2 0.1 (

idth W ear W Flank ) mm ( AC4010K Work Material: FCD450 Interrupted Insert: CNMG120408N-GZ Work Cutting Conditions: v AC420K Work Material: FCD700 Continuous Insert: CNMG120408N-GZ Work Cutting Conditions: v Work Material: FCD450 Interrupted Insert: CNMG120408N-GZ Work Cutting Conditions: v D Ductile Cast Iron D Ductile Cast Iron Edge Wear Comparison ( (K10) Fracture Resistance Fracture (K15) ool D = 700m/min ultra-high-speed machining. = 700m/min ultra-high-speed C AC420K Competitor's Product A Competitor's Product AC4010K AC4010K/AC4015K Wear Resistance Wear AC4010K/AC4015K D = 2.0mm Wet = 2.0mm Dry Cast Iron AC4015K p p AC4010K/AC4015K Chipping Resistance Conventional T Minor Chipping Fracture Resistance Chipping on Rake Face After 10 minutes After 10 minutes Drastically Improved ) Competitor's Product C Competitor's Product D s Time (min) ( (K10) g A 200 300 Cuttin ool Life 150 D T Conventional Tool AC4010K / AC4015K / AC420K / AC4015K AC4010K 246810 100 = 0.3mm/rev, a = 400m/min, f= 0.3mm/rev, a = 600m/min, f= 0.4mm/rev, c c D roduct Competitor's Product D 0 AC4010K 0.4 0.3 0.2 0.1

Our 1st recommended grade for machining gray cast iron. gray cast iron. grade for machining Our 1st recommended enables V New ultra-thick CVD coating New high-adhesion, high-strength CVD coating realises both wear resistance and chipping resistance. both wear resistance CVD coating realises New high-adhesion, high-strength unstable cutting and when cutting mill-scale work. excellent stability in interrupted providing resistance, Superior fracture Our 1st recommended grade for ductile cast iron. for ductile cast iron. grade Our 1st recommended

Minor Chipping idth idth W ear W Flank ) mm ( Conventional Tool Chipping on Flank After 6 minutes After 10 minutes (K15) (K20) Chipbreaker and Grade Selection Guide for Turning for Guide Selection Grade and Chipbreaker Cast Iron Iron Cast AC4010K Product F Product E Grades

AC420K Work Material: FC250 Interrupted Insert: CNMG120408N-GZ Work Cutting Conditions: v Work Material: FC250 Continuous Insert: CNMG120408N-GZ Work Cutting Conditions: v Competitor's Competitor's

Cutting Performance FCD450 Grooved (Heavy Interrupted Acceleration Test) Material

AC4010K: AC4010K: AC420K: D Gray Cast Iron D Gray Cast Iron AC4015K: Work Work A A18 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades Exotic Alloy Exotic Heat-Resistant Alloy

( Work Pure Titanium(99.5%) Negative Type ( Co-basedMaterial Fe-basedMaterial a Material Titanium Alloy (mm) okMtra Application Work Material Ni-based Material Depth of Cut p Exotic Alloy D +EAlloy Chipbreaker andGradeSelectionGuideforTurning 2.0 4.0 0 Recommended CuttingConditions ( EX EF SU UP Type Type Type Type) EG 0.1 Cutting Speed vc (m/min) Type Feed Rate ) )

100 150 300 Finishing 50 0 . . 0.4 0.3 0.2 Continuous Roughing Roughing Finishing Finishing Medium Medium Light Light BN7000 f ( AC5005S mm CBN Coated Carbid /rev) MU EM Chipbreaker Type Type MU/EM MU/EM EF EG EG EF EX EX ( SU ) AC5015S Partially Interruptd Exotic Alloy Exotic (AC5005S, (AC5005S, AC5005S, AC5015S) AC5015S) Cemntd Carbid AC5015S AC5025S AC5015S AC5005S AC5025S AC5025S AC5015S AC5025S AC5015S AC5005S AC5025S AC5015S AC5005S EH510 Coated Carbid EH510 EH510 Grade Chipbreakers EF SU EX UP EG MU EM Type Type Type Type Type Type Type WX120 Grades Ceramic Depth ofCut 0.5- 0.5- 1.0- 1.0- 0.5- 0.2- 0.2- 0.5- AC5025S

ap (mm) Cemntd Carbid Coated Carbid

Depth of Cut EH520 2.0 2.0 2.0 2.0 1.0 1.0 0.5 0.5 2.0 4.0 FC 300.10- -3.0 250.1- -2.5 350.2- -3.5 400.20- -4.0 350.15- -3.5 400.15- -4.0 150.1- -1.5 0.10- -1.5 0 a Type p (mm) Interruptd SI Positive Type Type . . 0.4 0.3 0.1 Roughing SU Feed Rate Cutting Conditions Feed Rate Type GU 0.2 (Red textindicates1strecommendation.) Type 0.20 0.25 0.20 0.25 0.25 0.15 0.25 0.12 f ( mm f (mm/rev) 0250- -0.2 02 50- -0.20 02 40- -0.25 03 40- -0.30 03 40- -0.30 0340- -0.3 0330- -0.3 04 30- -0.40 /rev) FX/FY WX120 isonlysoldinJapan. Type Cutting Speed BN7000 SUMIBORON Min. -OptimumMax. 70 55 65 60 60 40 55 55 -110 -80 -80 -90 -90 -50 -70 -70 v c

(m/min) FC FY FX SI SU GU L10 Type Type Type Type Type Type Stainless Hardened Non-ferrous For Small Insert Grades Steel Cast Iron Exotic Alloy

A Steel Steel Metal Lathes A19 x Cutting for 11 minutes x 1.5 1.5 AC5005S x = 1.2mm, Wet p = 1.5mm Wet p = 1.5mm Wet p 1.5 Compared to Conventional Compared Fracture Resistance Fracture Resistance Compared to Conventional Compared Fracture Resistance Fracture Machining Time at Fracture (min) Machining Time (min) Machining Time at Fracture (min) Wear Cutting for 11 minutes (PVD S05) 0 102030405060 = 0.25mm/rev, a = 50m/min, f= 0.25mm/rev, a = 50m/min, f= 0.1mm/rev, c c 0 5 10 15 20 25 = 0.1mm/rev, a = 50m/min, f= 0.1mm/rev, c Tool B Competitor's Product Tool 0 5 10 15 20 (PVD S20) 0 (PVD S10) General-purpose grade for titanium machining that General-purpose grade For excellent wear and thermal resistance. features to finishing. roughing applications from machining with excellent grade for titanium Tough and thermal resistance. fracture cutting and mill-scaled work. Perfect for interrupted

0.3 0.2 0.1 Product F

AC5025S

(mm) Width Wear Flank Product D AC5015S Competitor's Conventional Dedicated Cemented Carbide grades with excellent thermal, Dedicated Cemented for machining titanium alloys resistance wear and fracture Work Material: Inconel 718 (44HRC) Insert: CNMG120408N-EG Work Cutting Conditions: v Material: Hastelloy (22HRC) Insert: CNMG120408N-EX Work Cutting Conditions: v Fracture Resistance D Fracture Fracture Resistance D Fracture Wear Resistance (High-feed) D Wear Competitor's Conventional Work Material: Hastelloy (22HRC) Insert: CNMG120408N-EX Work Cutting Conditions: v D EH510: EH520: AC5015S AC5025S AC5005S Cutting for 12 minutes Cutting for 13 minutes Cutting for 9 minutes 35 Exotic Alloy x x x D D 2 2 2.5 AC5015SA AC5025SA D AC5005S D = 0.5mm, Wet p = 1.5mm Wet = 1.5mm Wet Resistance D p p Wear D Wear Resistance Wear D Cutting for 9 minutes Cutting for 13 minutes Compared to Conventional Compared Wear Resistance Wear Compared to Conventional Compared AC5005S / AC5015S / AC5025S / EH510 / EH520 / AC5025S / EH510 / AC5015S AC5005S D D Machining Time (min) Machining Time (min) Machining Time (min) D Cutting for 12 minutes D = 0.1mm/rev, a = 40m/min, f= 0.1mm/rev, = 0.1mm/rev, a = 40m/min, f= 0.1mm/rev, = 0.15mm/rev, a = 100m/min, f= 0.15mm/rev, c c c (PVD S05) D (PVD S10) (PVD S20) High-speed, high-efficiency grade with great high-temperature strength, strength, high-temperature grade with great High-speed, high-efficiency machining. in high-efficiency wear resistance excellent which realises grade for turning alloys as it exotic Our 1st recommended machining. high-efficiency stable tool life in high-speed, realises stable tool life for for realising High-toughness grade or mill-scaled work. interrupted cutting machining D A Competitor's Product Competitor's Product E Competitor's Product D Competitor's Product C Competitor's Product 0 5 10 15 20 25 0 5 10 15 20 25 30 D D 0 5 10 15 20 25 Chipbreaker and Grade Selection Guide for Turning for Guide Selection Grade and Chipbreaker 0 Exotic Alloy Alloy Exotic Grades

0.1 0.2 0.3 0.4 0.5 0.4 0.3 0.2 0.1 0.3 0.2 0.1

Cutting Performance

Grade and Thermal Resistance PVD New Coating Excellent Wear

(mm) Width Wear Flank Flank Wear Width (mm) Width Wear Flank Flank Wear Width (mm) Width Wear Flank

Material Material: Inconel 718 (44HRC) Insert: CNMG120408N-EX Work Cutting Conditions: v Work Material: Inconel 718 (44HRC) Insert: CNMG120408N-EX Work Cutting Conditions: v Work Material: Inconel 718 (44HRC) Insert: DNMG150408N-EF Work Cutting Conditions: v

Wear Resistance D Wear Wear Resistance (High-speed) D Wear Resistance D Wear D AC5005S: AC5015S: AC5025S: Work Work Chipbreaker and Grade Selection Guide for Turning

Work Work Hardened Steel Material Hardened Steel

Grades

D Coated SUMIBORON, Coated Carbide D Uncoated SUMIBORON

300 BNC100 300

High-precision Machining 1st Recommendation BN1000

(m/min) BNC2115 BNC2125 (m/min) Insert Grades

c c BNX20

V 200 V 200 BNC160 BNC200

General-purpose Cutting Finishing General Machining A 100 Interrupted Cutting 100 BN2000 BNC2010 BNC2020 BNC300 Interrupted Cutting

Cutting Speed Cutting Speed BN350

0 AC503U (Coated Carbide) 0 Finishing Roughing Finishing Roughing Steel

Continuous Partially Interrupted Interrupted Continuous Partially Interrupted Interrupted

SUMIBORON L2 Steel Stainless Chipbreakers

LV Type/FV Type Chipbreaker: For chip evacuation during hardened steel finishing

Cast Iron SV Type Chipbreaker: For chip evacuation during carburised layer removal

0.7

SV Type 0.6 Exotic Alloy Exotic ) 0.5 SV Type mm ( p a 0.4 LV Type Steel

Hardened 0.3

LV Type

Depth of Cut 0.2 FV Type FV Type 0.1 Metal Non-ferrous Non-ferrous

0 0.1 0.2 0.3 SUMIBORON Feed Rate f (mm/rev) BREAK MASTER L28

Lathes Hardened Steel Recommended Cutting Conditions For Small (Red text indicates 1st recommendation.)

Cutting Conditions Min. - Optimum - Max. Process Grade Depth of Cut ap (mm) Feed Rate f (mm/rev) Cutting Speed vc (m/min) BNC2115 0.03-0.20-0.35 0.03-0.10-0.20 110-180-300 BNC2010 0.03-0.20-0.35 0.03-0.10-0.20 50-140-180 Continuous BNC100 0.03-0.15-0.20 0.03-0.10-0.20 80-200-300 Cutting BN1000 0.03-0.15-0.20 0.03-0.10-0.15 120-180-300 AC503U 0.03-0.50-1.00 0.02-0.05-0.10 40- 70-100 (Coated Carbide) BNC2125 0.05-0.30-0.50 0.05-0.20-0.40 110-160-300 BNC2020 0.05-0.30-0.50 0.03-0.20-0.40 50-120-180 BNC160 0.03-0.20-0.35 0.03-0.10-0.20 80-160-270 General Cutting BNC200 0.05-0.30-0.50 0.05-0.10-0.35 80-140-270 BN2000 0.03-0.20-0.30 0.03-0.10-0.20 30-100-200 BNX20 0.03-0.30-0.50 0.03-0.15-0.30 70-130-170 BNC300 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150 Interrupted Cutting BN350 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150

A20 Chipbreaker and Grade Selection Guide for Turning

Work Work Hardened Steel Material Hardened Steel

Grades BNC2115 / BNC2125 / BN1000 / BN2000

BNC2115: High-precision grade realizing long tool life with excellent surface roughness and stable machining. Insert Grades Insert Maintains excellent surface roughness thanks to a high notch-wear resistant coating and tough CBN substrate. BNC2125: 1st recommended grade, balancing excellent wear resistance and fracture resistance in hardened steel machining. Along with a tough CBN substrate, the coating combines wear resistance and toughness to achieve long, stable tool life even in high-efﬁciency and interrupted machining. BN1000: For high-speed machining, BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades, improving fracture resistance while maintaining an emphasis on wear resistance. BNC2115 / BNC2125 A BN2000: General-purpose grade for general hardened steel machining with a high degree of fracture and wear resistance.

Cutting Performance Steel BNC2115 BNC2125

D Continuous Cutting of Hardened Steel D Interrupted Cutting of Hardened Steel Stainless Steel 5.0 Stable Tool Life Competitor's Coated CBN 4.0

BNC2125 Alloy Exotic Cast Iron 3.0 BNC2115 2.0 Conventional Coated CBN Conventional Surface Finish Rz (μm) Rz Finish Surface 1.0 Coated CBN

02 46810 0 200 400 600 800 1,000 1,200 1,400

Cutting Distance (km) No. of Passes until Tool Breakage Hardened Steel Work Material: SCM415H (58 to 62HRC) Work Material: SUJ2 (58 to 62HRC) Tool Cat. No.: 4NC-DNGA150408 Tool Cat. No.: 4NC-DNGA150408 v f a Cutting Conditions: vc= 200m/min, f= 0.1mm/rev, ap= 0.15mm Wet Cutting Conditions: c= 150m/min, = 0.15mm/rev, p= 0.5mm, 63m/times Wet Non-ferrous BN1000 / BN2000 Metal

D Wear Resistance (Continuous Cutting) D Chipping Resistance (Interrupted Cutting) (Conventional Tool A as 100%) For Small Small For

0.25 Lathes Competitor's Product B Breakage Cannot Continue BN2000 (mm) 0.20 Compared to Conventional Tools, Approx. x! Able to Continue BN2000 1.4 0.15 Breakage caused by crater wear Competitor's BN2000 Conventional 0.10 Product B Product A 0.05 Breakage Life Improved Competitor's Flank Wear Width Flank Wear 0 2 4 6 810 Product D Cutting Distance (km)

Work Material: SCM415H Round Bar (58 to 62HRC) Insert: 2NU-CNGA120408 BN1000 Compared to Conventional Tools, Approx. 2x! Cutting Conditions: v =100m/min, f=0.1mm/rev, a =0.2mm Dry c p Conventional 0.16 Competitor's Product B Competitor's Product C Product C Competitor's 0.12 BN1000 Unacceptable Amount of Wear Product E 0.08 BN1000 050 100 150 0.04 Tool Life Ratio (%) Excellent wear resistance! Flank Wear Width (mm) Flank Wear 0 1 2 3 Cutting Distance (km)

Work Material: SUJ2 Round Bar (62HRC) Work Material: SCM415H 8V Grooved (58-62HRC) Insert: 2NU-CNGA120408 Insert: 2NU-CNGA120408

Cutting Conditions: vc=150m/min, f=0.1mm/rev, ap=0.2mm Dry Cutting Conditions: vc=150m/min, f=0.1mm/rev, ap=0.2mm Dry

A21 A A22 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades Non-Ferrous Metal Continuous Cutting Interrupted Cutting a Work General Cutting Depth of Cut p (mm) Negative Type

1.0 2.0 3.0 4.0 Material rcs Series Process . . . . 0.5 0.4 0.3 0.2 0.1 0 Non-ferrous Metal Chipbreaker andGradeSelectionGuideforTurning Recommended CuttingConditions Feed Rate Cemented Carbide AX Type SUMIDIA f (mm/rev)

Cutting Speed Vc (m/min) 1,000 1,500 2,000 500 Finishing AX 0 Continuous DA1000 Type Grade H1

Depth of Cut ap (mm) Positive Type 1.0 2.0 3.0 4.0 Main Chipbreakers . . . . 0.5 0.4 0.3 0.2 0.1 0 AY Type DA1000 Feed Rate Grades Depth ofCut Partiall AW AG SUMIDIA 0.3- 0.1- Type Type y Interrupted f 0.5 1.0 (mm/rev) Cemented Carbide 300.05- -3.0 -5.0 a H1 Non-Ferrous Metal p (mm) AY AY AW AG Cutting Conditions Type Type Type Feed Rate 0.1- Interru

Depth of Cut ap (mm) 0.20 0.10 Roughing p 0.5 1.0 1.5 2.0 ted Positive Type (PCD) f . . . 0.4 0.3 0.2 0.1 0 (mm/rev) -0.5 02 upto2,000 -0.20 Feed Rate GD LD Cutting Speed Type Type f DA1000 SUMIDIA (mm/rev) up to1,000 Min. -OptimumMax. v c (m/min)

LD GD M6 Type Type Stainless Hardened Non-ferrous For Small Insert Grades Steel Cast Iron Exotic Alloy

A Steel Steel Metal Lathes A23 ool tool life times the 2 Product C Product Competitor's 30 3.0mm Wet 0.2mm Wet 2.0mm Wet Conventional Tool = = = H1 p p p Conventional T DA1000 Excellent wear resistance 0

500 250 20 (pcs.) Workpieces of No. Bad Surface Finish Rough Edge 0.25mm/rev. a 0.25mm/rev. 0.15mm/rev, a 0.15mm/rev, 0.15mm/rev, a 0.15mm/rev, H1 = = = No. of Passes (Micro-grain PCD) Competitor's Product A 10 2,200m/min, f 2,000m/min, f 1,000m/min, f = = = c c c 0

0.05 0.04 0.03 0.02 0.01

(mm) Width r a We k an l DA1000 F Non-Ferrous Metal Wear Resistance in Milling Applications Resistance in Milling Wear Work Material: 17% Si-Al Alloy Work Insert: TPGW160308 Cutting Conditions: v Insert: VCGT160408N-AG Cutting Conditions: v Work Material: ADC12 (12% Si-Al Alloy) Work Insert: NF-SNEW1204ADFR Cutting Conditions: v D [ADC12 Aluminum Wheel] Excellent adhesion resistance. Longer tool life. Excellent Surface Finish Fine Cutting Edge Cutting Edge Surface Roughness Comparison D Cutting Edge Surface tool life times the 3 Product B Product Competitor's = 0.5mm Wet p (min) DA1000 6 0.5mm Wet 0.08mm Wet DA1000 = = p p 0

3,000 2,000 1,000

DA1000 50 100 4 Excellent wear resistance (pcs.) Workpieces of No. 0.12mm/rev, a 0.12mm/rev, 0.07mm/rev, a 0.07mm/rev, = = Conventional Tool DA1000 Cutting Distance (km) 2 DA1000 5 10 800m/min, f 300m/min, f = = 0.12mm/rev, a = 200 to 800m/min, f= 0.12mm/rev, = c c c 0 1 0.20 0.16 0.12 0.08 0.04 800 600 400 200 100

Chipbreaker and Grade Selection Guide for Turning for Guide Selection Grade and Chipbreaker (mm) Width r a We k an l Non-ferrous Metal Metal Non-ferrous F

Grades Flank Wear Width = Cutting Time until 0.1mm

Wear Resistance Wear Speed Speed ng Cutti ) n (m/mi Cutting Performance C

Application Examples V Wear Resistance in Turning Applications Resistance in Turning Wear

Material Material: 17% Si-Al Alloy Work Insert: TPGN160304 Cutting Conditions: v Work Material: 17% Si-Al Alloy Work Insert: TPGN160304 Cutting Conditions: v Insert: NF-TPGN160308 Cutting Conditions: v

D · Ultra-high-density sintered ultra-fine grained diamond ultra-fine grained sintered · Ultra-high-density on machined surfaces surface roughness · Significantly improved and strength resistance highest wear · World’s alloys wide variety of aluminum and non-ferrous · Suitable for use on a Stable surface roughness with no cutting edge breakage (3.2S). with no cutting edge breakage Stable surface roughness models. to 3 times that of conventional life improved Tool [Copper Alloy Bushing] D Work Work A A24 For Small Non-ferrous Hardened Stainless Exotic Alloy Cast Iron Steel Lathes Metal Steel Steel Insert Grades G 1stRecommendatioS2 D

Tool Grade a AC530U AC5025S AC5015S ACZ150 DA1000 BN7000 BN2000 BN1000 T1500Z T1500A T1000A AC1030U Depth of Cut p (mm)

M ClassFinishingtoLightCutting By 2.0 4.0 Recommended CuttingConditions Cemented Carbide

0 Application Uncoated Cermet Coated Crbide Work Material Coated Cermet (SUMIBORON) Insert Grade For SmallLathes Chipbreaker andGradeSelectionGuideforTurning (SUMIDA) SU Type FP Type FK Type (PVD) CBN PCD Feed Ratef(mm/rev) v 50 to200 50 to200 50 to200 50 to200 50 to200 50 to200 50 to200 50 to200 c P (m/min) 0.2 Free-Cutting Steel LU Type LUW Type 0.02 to0.15 0.02 to0.15 0.02 to0.15 0.02 to0.15 0.02 to0.15 0.02 to0.15 0.02 to0.15 0.02 to0.10 f (mm/rev) High-precision 0.4 BL130 v 50 to200 50 to200 50 to200 50 to150 50 to200 50 to200 50 to200 50 to150 c P (m/min) Carbon Steel

a D GClassGround Type

Depth of Cut p (mm) CZ150 A 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.01 to0.08 f (mm/rev) 2.0 4.0 0 FYS Type C5015S A A 1000 T Finishing toLight FX Type Application Range v 50 to150 50 to150 50 to150 50 to150 50 to200 50 to200 50 to200 50 to150 1000 DA M c Cutting (m/min) SD Type Feed Ratef(mm/rev) C1030U A C5025S A Stainless Steel FY Type W Type BN1000/BN2000 1500Z T / A 1500 T Chipbreakers 0.2 BN7000 H510 E SDW Type 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.02 to0.10 0.01 to0.05 f (mm/rev) C530U A H1 Grades v 50 to200 30 to100 30 to100 S c Medium Cutting (m/min) Heat-Resistant Alloy 0.4 (Red text:1stRecommendationBlue2nd) 0.05 to0.20 0.02 to0.10 0.02 to0.10 f (mm/rev) D GClassChipbreaker Depth of Cut ap (mm) 2.0 4.0 0 120 to300 v 50 to200 H c (m/min) Hardened Steel SI Type FC Type S S S G G G G S S G P

Feed Ratef(mm/rev) General Steel 0.03 to0.20 0.03 to0.15 f (mm/rev) Applicable Work Material S S S S S G G G G G M

0.2 Stainless Steel SC Type G S S S S G S S S S v 70 to300 70 to300 70 to300 70 to300 70 to300 KN N c (m/min) Cast Iron Aluminum Alloy S G S S G G Heat-ResistantSH 0.4 0.02 to0.10 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 f (mm/rev) Alloy

G Hardened Steel v 70 to300 70 to300 70 to300 70 to300 70 to300 70 to300 70 to300 70 to300 70 to300 c (m/min) G S G S S S S S S Non-ferrous

N Metal Brass 0.02 to0.10 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 0.05 to0.20 f (mm/rev) Chipbreaker and Grade Selection Guide for Turning By

Application For Small Lathes

Grades AC1030U

Employs a new PVD coating, and a dedicated tough carbide substrate. Insert Grades Insert High-quality cutting edge suppresses adhesion and micro-chipping, realizing excellent machined surface quality.

Cutting Performance

AC1030U A

100mm Steel Wear Resistance Machined Surface Roughness 0.045 2.5 Conventional Tool Competitor's Product

0.040 2.0 Stainless Competitor's Product 0.035 Conventional Tool Steel AC1030U 1.5 (mm) ø5mm

ø40mm 0.030 AC1030U

Rz 1.0 0.025 0.020 0.5 Cast Iron Exotic Alloy Exotic Cast Iron

Flank Wear Width (mm) 0.015 0 0 50 100 150 0 50 100 150 Work Material: SUS304 Insert: DCGT11T302R-FY Cutting Distance (No. of Passes) Cutting Distance (No. of Passes) Cutting Conditions: vc= 100m/min, f= 0.05mm/rev, ap=0.1mm Wet (oil-based)

Application Examples Hardened Hardened

[STKM12C-EC Pipe] [S45C Shaft Stator] Steel 200

AC1030U (1,700pcs.) Conventional Tool (1,650pcs.) 140 Non-ferrous

100 Metal 70 or kp ieces (p cs .)

Chipping Rz0.3 Rz > 0.45 0 No . of W AC1030U Conventional Tool For Small Small For Lathes

Insert: CCGT060201L-FX Insert: VCGT110302R-FX

Cutting Conditions: vc=196m/min, f=0.04mm/rev, ap=0.4mm Cutting Conditions: vc=195m/min, f=0.12mm/rev, ap=0.175 to 0.25mm Wet

[SUS304 Body Valve] [SUS430 Sensor Housing] 2,000 1,600 AC1030U (1,500pcs.) Competitor's Product (1,000pcs.)

1,000 800 or kp ieces (p cs .)

No Chips Clinging to Tool Chips Clinging to Tool 0 No . of W AC1030U Conventional Tool

Insert: VCGT110301R-FY Insert: DCGT11T304MN-FC

Cutting Conditions: vc=31.5m/min, f=0.025mm/rev, ap=0.2mm Wet Cutting Conditions: vc=50m/min, f=0.06mm/rev, ap=0.2mm

A25 A A26 Cemented Coated Ceramic PCD CBN Cermet Carbide Carbide Insert Grades

Features Grade ApplicableGrades:(ForSteelTurnin g) T1500Z,T2500 D D PVDcoatingwithexcellentwearresistance andlu Brilliant Coatpro ApplicableGrades(ForMilling) ApplicableGrades(forTurning) [ABSOTECH] ForCVDurning D Next-levelhighstrength andhihhardness coatin D Suppresses abnormaldamagesuchaschippinandadhesion. Brilliant Coat Suppresses reactions withwor Coated Carbide Brilliant Coat Stable machiningisachievedinarioussituations. Achieves long,stabletoollifeeeninhigh-efficiency machinin Cast Iron Stainless Steel Steel : Revolutionarycoatingtechnologythatrealises superbtoollife : Newcoatingtechnologythatrealises absolutestability vides excellentlubricityforhigherqualitymachinin Conventional coating 10nm CVD CVD and carb throug High AdhesionT Sig b Sig Hig controlling crystalrowth direction Significantly impro High Strength AluminaLayer: treatments appliedtosuitthelication significantly impro Chipping resistance andadhesionresistance are Special SurfaceT y using nificantly imp nificantly imp h Hardness Micro-G k materialandrealises Al Al h asmoothinterfaceb

0.9 0.5 aﬁneanduniformcrystalstructure ide sub : AC4010K,4015 : AC6020M,6030 : ACP2000,ACK2000 : Ti Ti AC8015P, 020P,025P,035P 0.1 0.5 N N Cutting Conditions: Insert: CNMG120408N-LU Work Material:STKM13A echnology: strate ro ro reatment: ved byspecialsurface ves thecoatingstrength by v v on av P Special SurfaceTreatment: and hig structure toachiev With pro Pure cubiccrystalAlTiNwithhighAlcontent: dev comp W the nanometre level. differently composedlayersofAlTiNare stackedat and thermalcrack es adhesionstreng es thecoating ro ith ahig p elop rietary surfacetreatment introduces hig rain T beautiful machinedsurfaces erag ression stress tothecoating,suppressing h hardness. ment ofcrack prietary structuralcontrol technolo e h-Al comp etween thecoating , bricity iCN Layer: italsomaintainsacub g isachieved. a f v = 0.15mm/rev p c = 1.0mmWet = 100m/min hardness resistance. e excellentthermalresistance

V osition containing astly imp th s .

G PVD reatly imp g. ro

v ed wearresistance. ic crystalline ro ApplicableGrades(ForMilling) ApplicableGrades(forTurning) [ABSOTECH] ForPVDurning/Milling D D Optimisedcoatingcomositionaccording toapplication.Achieves D D D ComparisonofCuttingEdeAdhesionafter a hydrogen-freeDLCcoatinthatisextremelyhard,flatandsmooth Using ourprorietaryPVDrocesstechnoloy,wehavedeeloed A v Significantly impro ed fracture Applicable Grades: stable machiningre strength. Stablemachininisrealised evenunderhighloadconditions. Can beusedforhigh-speed,h-efficiencycuttin Second onlytodiamondintermsofhardness,thisflatandsmoothcoatin g hasalowcoefficient ov of frictionandprovidesexcellentadhesionresistancetodeli ver betterqualitymachinedsurfaces URO er 80 AUROR Coat h gy R , % Al the For SmallLathes Exotic Alloy Stainless Steel A Coat Edge CoatinTEMStructure ves chippingresistance byimpro ApplicableGrades(forMilling):XCU2500,CK2000 [ABSOTECH X]ForCVDMilling D (For Drilling)L1300, DL1500 (For Milling)DL1000,2000Endmillin g) DL1000,1200 Cross SectionofCutting (DLC: Realisesextremelylongtoollifefor wear resistanceandfracture revolutionary technologycombinin high-efficiency machining,usin general machininthrouh gardless ofthewor PVD D iamondL 10 Aluminum Adhesion nm Uncoated

: AC1030U : AC5005S,50155025 : AC6040M : ACU2500, g ofaluminumalloys super thinfilm layeringonethousandlayersof alternately toughness are significantlyimpro Hardness, thermalresistance and (1 nanometre isonebillionthofametre). enables nanometre-level thickness structure: Advancednanotechnology Our pro coating andcarbidesustrate technology attheinterfaceof strength through advancedcontrol Significantly impro High AdhesionT i k e C arb k material. prietary suermulti-layered coating on) P3000, ACK3000 Cutting Conditions: Work Material:ADC12 , copp ving coatinadhesion echnology: ves adhesion er alloys,resinsandmore g ADC12 v a f a z c e ved by p PVD = 0.15mm/t = 300m/min = 5mm = 5mmDry Coated Cemented Insert Grades Cermet CBN PCD Ceramic

A Carbide Carbide A27 ̶ ̶ ̶ ̶ AC304 AC211 AC230 AC230 AC3000 AC2000 AC820P AC820P AC830P ACP100 AC810P AC410K AC405K AC415K AC410K ACK100 ACK200 AC700G AC700G AC610M AC630M Old Grades Old Grades = 700 m/min C V Features Features Stable long tool life in high-speed machining is realised by adopting a tough Stable long tool life in high-speed machining is realised carbide substrate and a new coating with excellent thermal resistance carbide substrate, the new coating combining wear and Along with a high-hardness to high-speed machining superb long tool life in medium-speed realises resistance fracture Drastically reduces the occurrence of abnormal damage in stainless steel the occurrence Drastically reduces coating machining and achieves long and stable tool life thanks to the new and wear General-purpose grade with a superior balance of fracture for stainless steel machining resistance speeds Supports continuous and light cutting of steel with low cutting milling For high-speed cast iron for high- to medium-speed cutting Grade emphasising wear resistance and high wear resistance coating realises New high-adhesion, high-strength for stable long tool life over a wide range of cutting conditions chipping resistance and chipping resistance, resistance Designed as a grade with emphasis on fracture in heavy interrupted cutting and unstable cutting of cast iron outstanding stability is realised Coating layer tensile stress removal technology greatly improves fracture fracture improves technology greatly removal Coating layer tensile stress cutting and achieves long, stable tool life during heavy interrupted resistance excellent wear carbide substrate and new coating to realise Adopts a high-hardness long tool life in high-speed machining in stable resulting resistance, and fracture resistance For high-speed cast iron milling For high-speed cast iron New thick coating realises stable long tool life even with ultra- New thick coating realises at high-speed machining of gray cast iron and General-purpose grade with a superior balance of fracture wear resistance realises resistance New coating combining wear and fracture long tool life in medium-speed to high-speed machining General-purpose grade with a superior balance of fracture and superior balance of fracture General-purpose grade with a wear resistance Adopts newly developed high-strength Cemented Carbide substrate with excellent wear resistance Cemented Carbide substrate with excellent wear resistance Adopts newly developed high-strength stainless steel outstanding stability when machining hardened realizing and thermal resistance, and thermal crack resistance Adopts a tough carbide substrate with excellent wear resistance Stable long tool life in high-speed machining is realised by adopting a tough Stable long tool life in high-speed machining is realised carbide substrate and a new coating with excellent thermal crack resistance and stainless steel General-purpose grade for a wide variety of materials such as steel, cast iron For high-speed and high-efficiency machining of steel For high-speed and high-efficiency high- to medium-speed cutting for Grade emphasising wear resistance the advancement technology is used to drastically suppress Crystal orientation control cutting achieving long, stable tool life during high-speed and high feed of crater wear, material grade for mill-scale work on forged Our 1st recommended balances outstanding strength Alumina coating with even higher in mill-scale work stability and wear resistance adhesion/chipping abnormal damage from suppresses Smooth surface treatment stable tool life over a wide range of work materials and cutting speeds while realizing · For high-speed cast iron milling · For high-speed cast iron substrate with high wear resistance · Adopts a high-hardness milling · For high-speed cast iron · milling · For high-speed cast iron · · · · Our 1st recommended grade for turning stainless steel · Our 1st recommended · · · · · grade for turning gray cast iron · Our 1st recommended milling · For high-speed cast iron · grade for turning ductile cast iron · Our 1st recommended · · · For interrupted machining of cast iron · · For high-speed machining of steel for high-speed cutting · Grade emphasising wear resistance · For high-speed machining of steel · · · stainless steel · For machining high-hardness · · · machining of steel · For high-speed and high-efficiency · · · · grade for turning steel · Our 1st recommended · · For interrupted machining of steel resistance grade with an emphasis on fracture · Tough · For interrupted machining of steel · · For high-speed machining of stainless steel machining for high-efficiency · Grade emphasising wear resistance · For high-speed machining of stainless steel · 6 6 6 6 6 8 5 5 6 18 12 10 10 14 18 18 Coating Thickness (μm) Coating Thickness (μm) Super Super Super Super Super Super Super Super Super Super Super Super FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat FF Coat ABSOTECH ABSOTECH ABSOTECH X ABSOTECH X 2.5 3.2 3.2 3.4 2.4 2.5 3.1 2.5 ABSOTECH2.5 20 ABSOTECH2.5 16 2.5 2.6 ABSOTECH2.2 9 2.3 ABSOTECH2.7 5 ABSOTECH2.7 5 2.4 2.3 ABSOTECH2.2 14 2.2 ABSOTECH2.3 18 ABSOTECH2.6 12 3.1 2.2 TRS (GPa) Coating Type TRS (GPa) Coating Type 91.7 89.5 89.5 89.8 92.0 91.7 91.7 91.1 91.1 91.1 91.1 89.4 91.0 90.1 89.5 89.5 92.0 91.0 90.1 90.5 90.1 89.4 89.3 91.0 Hardness (HRA) Hardness Hardness (HRA) Hardness Grades Grades AC630M ACK200 ACK2000 XCK2000 AC4015K AC415K AC420K AC405K AC4010K AC6020M AC6030M AC830P AC8035P AC610M XCU2500 ACM200 ACK100 ACP100 ACP2000 AC820P AC8020P AC8025P AC810P AC8015P Coated Carbide Coated For Milling (CVD) For Turning (CVD) For Turning

Steel Steel

Stainless Steel Cast Iron Stainless Steel Cast Iron Grade Material Work Work Material Work Characteristic Values Characteristic A A28 Cemented Coated Ceramic PCD CBN Cermet Carbide Carbide Insert Grades *Brilliant Coatmayappearaslightlydifferent colourorlustre duetolightinterference, butthesevariationsdonotaffectthe performance. Characteristic Values

Work Material Work Material Grade Lathes Non-Ferrous Metal Cast Iron Alloy Exotic Stainless Steel Stainless Stainless Steel Stainless Small Hardened Steel Steel Steel For Coated Carbide For Milling(PVD) For Turning (PVD) ACP300 ACP200 ACU2500 AC6040M AC530U DL1000 ACK3000 ACK300 ACM300 ACM100 ACP3000 AC5015S AC510U AC5005S DL2000 AC5025S AC520U ACZ150 AC1030U AC503U T2500Z T1500Z (Cermet) (Cermet) Grades Grades Hardness (HRA) Hardness (HRA) 1824BilatCa*3 BrilliantCoat* 3 2.4 BrilliantCoat* 2.2 91.8 92.0 89.5 89.3 89.5 91.6 91.4 91.6 93.2 91.8 91.7 92.7 92.6 93.1 91.6 91.4 91.6 92.9 91.7 91.4 89.8 91.4 R Ga CoatingType TRS (GPa) R Ga CoatingType TRS (GPa) . BOEH3 ABSOTECH 3.2 3.1 3 3.2 ABSOTECH 3.8 1 ZXCoat 2 3.3 ABSOTECH 3.8 5 1.7 ABSOTECH 3.6 5 3.0 ABSOTECH 3.2 5 2.6 ABSOTECH 3 2.8 ABSOTECH 3.8 3.3 . BOEH3 3.8 ABSOTECH 2.1 3.1 3.3 3.4 3.3 Coat (DLC) Coat (DLC) AURORA AURORA ZX Coat ZX Coat ZX Coat ZX Coat ZX Coat ZX Coat ZX Coat ZX Coat ZX Coat Super Super Super Super Super Super Super Super Super (New) (New) (New) (New) (New) Coating Thickness(μm) Coating Thickness(μm) 0.5 0.5 3 3 3 3 3 3 3 3 3 · · Forpartiallyinterruptedtomachiningofexoticalloy · Alsosuitableforinterruptedmachiningofstainlesssteel · · Forinterruptedmachiningofexoticalloy · · Our1strecommended exoticalloy gradeforturning · Canalsobeusedforinterruptedmachiningofcastiron · · Forcontinuoustopartiallyinterruptedmachiningofexoticalloy · · · · · · Forinterruptedmachiningofsteelandstainless · · Forfinishingofsteel · · Forfinishingofsteel · · · · · · · · · · · · · · · · · · · · · Forhigh-precision machining · · Our1strecommended gradeforhigh-precision machining · · Forroughing ofhardened steel Grade withanemphasisonfracture resistance forinterruptedmachiningofexoticalloy layered coatingtorealise outstandingfracture resistance Adopts amicro-grained toughcarbidesubstrateandsupermulti- surface quality Adopts BrilliantCoatforexcellentlubricityandhighermachined coefficient offriction andexcellentadhesionresistance Grade formillingnon-ferrous metal,utilisingDLCcoatwithalow coefficient offriction andexcellentadhesionresistance Grade formillingnon-ferrous metal,utilisingDLCcoatwithalow Our 1strecommended gradeformillingcastiron fracture resistance General-purpose gradewithanexcellentbalanceofwearand Our 1strecommended gradeformillingstainlesssteel For high-speedmachiningofstainlesssteel Our 1strecommended gradeformillingsteel Also suitableforinterruptedmachiningofstainlesssteel Tough gradewithanemphasisonfracture resistance For interruptedmachiningofsteel Also suitableformachiningstainlesssteel Our 1strecommended gradeforsteelapplications realizing stablelongtoollifeunderunstablecuttingconditions new coatingwithexcellentwearresistance andchippingresistance, Adopts acarbidesubstratewithexcellentfracture resistance anda resistance andchippingresistance, realizing stablelongtoollifeoverawiderangeofcuttingconditions Adopts acarbidesubstratewithexcellentthermalresistance andanewcoatingwithexcellentwear Grade withanemphasisonwearresistance andthermalresistance forcontinuousmachiningofexoticalloy realises excellentwearresistance inhigh-speed,high-efficiency machining The useofadedicatedcarbidesubstratewithgreat high-temperature strength Grade forhigh-speedandhigh-efficiency machiningofexoticalloys the toughcarbidesubstrate,realise stabletoollifeinheavyinterruptedmachining New coating withexcellentadhesionresistance andpeel-off resistance, togetherwith Our 1strecommended gradeforinterruptedmachiningofstainlesssteel substrate realises excellentmachinedsurface qualityandsuperbstability The useofBrilliantCoatwithexcellentlubricityandatoughcermet and chippingresistance, realizing stablelongtoollifeoverawiderangeofcastiron machiningoperations Adopts ahighthermalconductivitycarbidesubstrateandnewcoatingwithexcellentwearresistance layered coatingfornext-levelwearresistance andfracture resistance Adopts high-strength CementedCarbidesubstrateandsupermulti- super multi-layered coatingtorealise outstandingwearresistance Adopts high-hardness micro-grain CementedCarbidesubstrateand resistance andchippingresistance, realises stablelong tool lifeoverawiderangeofcuttingconditions Carbide substratewithexcellentthermalcrackresistance, plusanewcoatingwithexcellentwear General-purpose gradewithanexcellentbalanceofwearandfracture resistance resistance, realising stablelongtoollifeonvariousworkmaterials resistance, plusanewcoatingwithexcellentwearresistance andchipping Adopts acarbidesubstratewithexcellentfracture resistance andwear General-purpose gradesupportingsteel,stainlessandcastiron machining outstanding stabilityandmachinedsurfacequalityduetotheimproved cuttingedgequality Adopts anewcoatingwithexcellentadhesionresistance andpeel-off resistance whichrealises substrate torealise excellentmachinedsurfacequality Adopts anultra-thincoatingandmicro-grain toughcarbide layered coatingtorealise outstandingwearresistance Adopts ahigh-hardness carbidesubstrateandsupermulti- Features Features Old Grades Old Grades AC520U AC510U AC530U ACK300 ACP300 ACP200 ACZ310 ACZ310 ACZ310 ACZ350 ACZ330 EH520Z EH510Z T3000Z T2000Z EH20Z EH10Z ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ Coated Cemented Insert Grades Cermet CBN PCD Ceramic

A Carbide Carbide A29 ̶ ̶ ̶ T110A T250A T1200A T1200A T2000Z T3000Z Old Grades Old Grades T2500ZT2500Z T1500Z to realise excellent to realise

Features Features PVD coating with excellent lubricity * Excellent balance of wear and fracture resistance, achieving excellent resistance, Excellent balance of wear and fracture machined surface quality over a wide range of cutting conditions General-purpose grade with an excellent balance of wear and fracture resistance, resistance, General-purpose grade with an excellent balance of wear and fracture achieving an excellent machined surface over a wide range of cutting conditions long toughness, realising improves greatly Fine, uniform grain structure tool life and excellent surface finishes even with interrupted cutting For finishing of steel and stainless steel For finishing of steel and stainless steel grade with enhanced crack development Tough resistance For finishing of steel and stainless steel toughness, improves greatly Fine, uniform grain structure long tool life and excellent surface finishes realising For finishing of steel and stainless steel and resistance grade with excellent fracture Tough thermal cracking reduced For continuous machining of steel grade with superior wear resistance High-hardness metals and sintered Supports finishing of cast iron cermet grade for turning steel Our 1st recommended For interrupted machining of steel Adopts Brilliant Coat for excellent lubricity and higher machined surface quality The use of Brilliant Coat with excellent lubricity and a excellent machined tough cermet substrate realises surface quality and superb stability · · · · · · · · · · · · · · · · · For finishing of steel · conductivity and realises stable, long tool life. stable, conductivity and realises machined surfaces. machined surface quality. T1500Z T2500Z Coated Coated · Fine, uniform grain structure greatly improves toughness. improves greatly · Fine, uniform grain structure due to the high thermal thermal crack resistance Improves · Uses Brilliant Coat*, with excellent lubricity · General-purpose coated grade that employs our proprietary grade that employs our proprietary General-purpose coated Brilliant Coat long tool life. provides · Excellent wear resistance finished Reduces adhesion of work material for beautiful · and thermal crack resistance resistance grade with excellent fracture Tough Coating Thickness (μm) Coating Thickness (μm) ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ T1000A T1500A 2.3 2.22.4 Brilliant Coat* 3 Brilliant Coat* 3 2.2 2.1 2.4 1.8 2.2 2.4 TRS (GPa) Coating Type TRS (GPa) Coating Type Various grades and expanded range of catalogue items items range of catalogue and expanded grades Various finishing needs. wide range of meet a , General- Grades T1500A T1000A, General-purpose Resistance Grades with Better Wear T2500Z in the Lineup. Toughness T1500Z, Grades with Better purpose Coated Grades applications. items for a wide variety of finishing Expanded lineup of catalogue 91.0 92.0 91.8 92.0 91.4 91.8 93.3 92.0 91.8 Hardness (HRA) Hardness Hardness (HRA) Hardness Grades Grades T250A T2500A T4500A T1500A T2500A T1500Z T2500Z T1000A T1500A Cermet For Milling For Turning

Steel Steel

Stainless Steel and Sintered Alloy. and Sintered Cast Iron Mixing hard phases of different functionality, grain size and functionality, different phases of Mixing hard resistance. balance of wear and fracture composition improves beautiful finished machined surfaces. Grade T1000A High-hardness grade with superior wear resistance grade with High-hardness resistance. wear and fracture · Improved with steel. reaction phase reduces · Solid solution hard of steel, cast iron, Perfect for high-speed continuous finishing · Work Material Work Work Material Work T1500A A general-purpose grade that provides both wear and A general-purpose grade that provides surface finishes with higher-quality resistance fracture · technology provides cutting edge treatment Improved · Uncoated Characteristic Values *Brilliant Coat may appear a slightly different colour or lustre due to light interference, but these variations do not affect the performance. but these variations do not affect due to light interference, or lustre colour *Brilliant Coat may appear a slightly different Uncoated Features Grade Cemented Carbide

IGETALLOY cemented carbides have a solid history and a wide variety of grades to suit many different applications. They are widely used and appreciated for their superior performance. The IGETALLOY range consists of cemented carbide grades with various characteristics that correspond to the cutting tool application. This is achieved by varying the carbide components: the WC structure (main component) and additives such as TiC, TaC, and Co (binder). The wide selection of IGETALLOY grades provides excellent wear resistance and toughness in various cutting conditions. Insert Grades D For Steel D For Stainless Steel D For Cast Iron A A30N EH510 H10E ide b Coated Coated Car Cermet Characteristic Values ide

b Work Hardness TRS Thermal Conductivity Young Modulus Compressive Strength Coefficient of Linear Expansion Grades Material (HRA) (GPa) (W/m/°C) (GPa) (GPa) (×10-6/°C) Car Cemented Cemented ST10P 92.1 1.9 25 470 4.9 6.2

ST20E 91.8 1.9 42 550 4.8 5.2 CBN A30 91.3 2.1 35 520 ̶ 5.2 Steel

A30N 91.2 2.2 35 520 ̶ ̶

ST40E 90.4 2.6 75 ̶ ̶ ̶ P C D

EH510 92.6 2.6 76 ̶ ̶ ̶

EH520 91.7 3.0 78 ̶ ̶ ̶

Stainless Steel 91.3 2.1 35 520 5.2 Ceramic A30 ̶

A30N 91.0 2.4 35 ̶ ̶ ̶

BL130 94.3 2.9 56 ̶ ̶ ̶

H2 93.2 1.8 105 600 6.1 4.4

H1 92.9 2.1 109 650 6.1 4.7

EH510 92.6 2.6 76 ̶ ̶ ̶ Cast Iron

H10E 92.3 2.0 67 ̶ ̶ ̶

EH520 91.7 3.0 78 ̶ ̶ ̶

G10E 91.1 2.2 105 620 5.7 ̶

H1 92.9 2.1 109 650 6.1 4.7

Non-Ferrous Metal H20 91.6 3.8 ̶ ̶ ̶ ̶

EH510 92.6 2.6 76 ̶ ̶ ̶

Exotic Alloy EH520 91.7 3.0 78 ̶ ̶ ̶

A30 Coated Cemented Insert Grades Cermet CBN PCD Ceramic

A Carbide Carbide A31 1.0μm) Microdrills, Very Small Diameter Drills Very Microdrills, Punches Mini-tools, Microdrills, Routers Microdrills, PCB Drills, Endmills for High-Hardness Materials Drills for Cast Iron, Endmills, Taps, Punches PCB Drills, Routers Molds/Dies, Drills, Endmills Molds/Dies and High-Hardness, Drills for Cast Iron Reamers Endmills, Drills for Steel PCB Drills Grain Size H1 ( Micro-grained Carbide D Micro-grained Features Applications World's smallest grain size ultra-fine World's grained carbide toughest ultra-fine grained World's carbide ultra-fine grained wear-resistant Tough, carbide ultra-fine grained carbide Wear-resistant grained carbide micro-fine Tough grained carbide with excellent Micro-fine and toughness wear resistance grained carbide with superior Micro-fine wear resistance carbide with excellent Micro-grained and toughness strength carbide micro-grained Tough, carbide with superior Micro-grained wear resistance micro- and chipping-resistant Wear- grained carbide for high-speed machining 0.5μm) (GPa) Hardness HV Hardness (HRA) Hardness Grain Size TRS (GPa) Properties AF0 ( (wt%) Co Content 1.0 6.0 3.5 93.0 18.6 0.50.5 10.00.7 8.0 4.10.7 13.0 3.8 93.00.7 18.0 10.0 3.2 93.61.0 19.4 5.0 4.0 91.41.0 15.6 10.0 2.0 92.41.0 17.2 13.0 3.3 93.6 20.1 5.0 3.5 91.4 15.2 2.1 90.4 13.6 92.9 17.7 0.20.5 9.0 12.0 4.0 4.4 93.5 19.2 92.5 17.3 (μm) K2 Grain Size

0.2μm)

Grades KH05 H1 ZF16 A1 KH12 F0 KH03 XF1 AF1 AF0 AFU

Carbide

Carbide Carbide

Cemented Carbide Cemented Grained

Micro-grained Micro-grained

Grain Size Grained Ultra-fine Micro-fine Micro-fine Grade Classification Characteristic Values Carbide Materials XF1 ( D Ultra-fine Grained Carbide IGETALLOY micro-fine grained cemented carbides feature a WC structure between 0.2 and 1μm and are extremely strong and hard. and hard. strong extremely 1μm and are between 0.2 and structure a WC feature cemented carbides grained micro-fine IGETALLOY machined surfaces. sharpness and superb surface quality on excellent They also provide and endmill materials ø0.1mm PCB drills of applications from excellent performance in a variety provide These features molds. and precision to thin-bladed slitters The IGETALLOY micro-fine grained carbide series performs at a world-class level to at a world-class performs carbide series grained micro-fine The IGETALLOY other tools. drills and in small superior performance deliver A A32 Cemented Coated Ceramic PCD CBN Cermet Carbide Carbide Insert Grades *Dedicated forDuctile CastIron Features Grade RangeMap Work Material Grade with abinder held together Mainly CBNgrains fused together Mainly CBNgrains ﬁrmly bonded particles, Purely CBN Sintered Cast Iron Exotic Alloy Exotic tutr etrsStructure Structure Features Hardened Steel Alloy CBN SUMIBORON SUMIBORON SUMIBORON SUMIBORON SUMIBORON SUMIBORON Uncoated Uncoated Uncoated Uncoated Classification Classification Classification Classification Coated Coated Series bonding CBNparticleswithoutabinderare newadditionstoourproduct lineup. SUMIBORON" withaspecialceramiccoatingand"SUMIBORONBINDERLESS"madebydirectly "SUMIBORON" wasfirstsuccessfullydevelopedinJapanbyourcompany1977."Coated High-speed finishingofgraycastiron withlongtoollifeisalsopossible. High hardness andthermalresistance formachininghardened steelandhard castiron. ihsedCtigFinishingtoLightCutting High-speed Cutting CBN Content BNX10 Low High ─ ─ ─ ─ Hardness (GPa) 27 54 NCB100 NCB100 BNC100 BN1000 BNC500 BN7115 BNC2010 BNC100/BNC160/BNC200/BNC500 BNC2010/BNC2020/BNC300 BNC2115 /BNC2125 BNX10/BNX20/BN500 BN1000/BN2000/BN350 BNS800 BNS8125 BNC8115 BN7115 BN7500 BN7000 NCB100 * 0 1 2 H30 H20 H10 H01 0 1 2 K30 K20 K10 K01 0 1 2 S30 S20 S10 S01 11 030 20 10 01 Grades BN7000 BN2000 BN7000 BNC2115 BN500 BNC160 Ductile CastIron Bearing Steel,Die Carbon ToolSteel, Case HardenedSteel, Alloy Steel, Cast Iron Heat-Resistant Alloy, Sintered FerrousAlloy, Ni-Hard CastIron, Chilled CastIron, Cemented Carbide, Cermet Cemented Carbide, Cobalt-chrome Alloy, Alloy, PureTitanium, Cast Iron,Titanium Work Materials/Applications BNC2020 BN7000 Medium Cutting BNC2125 BNS8125 BNC200 · · · · · with aspecialceramicbinder CBN grainsarefusedtogetherstrongly h alloy, cementedcarbideandother Suited tocuttingcastiron,heat-resistant strongly fusedCBNgrains High CBNcontent.Structureconsistsof and toughnesswhencuttinghardenedsteelcastiron Strong CBNbindingprovidessuperiorwearresistance alloys suchastitaniumandcobalt-chrome efﬁcient withalongertoollifewhenmachiningexotic high hardnessandthermalconductivity,makingithighly nano- tosub-micronCBNparticlesprovides Containing nobinder,itsstructureofdirectlybonded BNX20 igh-hardness materials BNS800 BNC8115 BNS8125 Features Rough toHeavyCutting BNC300 BN350 TRS measured withtestpieceequivalenttoinsertCBNlayer Characteristic Values Work Material Grade Sintered Cast Iron Exotic Alloy Exotic Hardened Steel Alloy SUMIBORON Coated SUMIBORONSeries CBN BNC100 BNC300 BNC2020 BNC2010 BNC2125 BNC2115 NCB100 BNC500 BN500 BN7000 BNS800 BNS8125 BNC8115 BN7000 BN7500 BN7115 BNX10 BN350 BNX20 BN2000 BN1000 BNC200 BNC160 (For Ductile Cast Iron) rdsBinder Grades Compound Compound Compound Compound lAly8 o9 9t 20.95to1.15 TiAlN 39to42 0.95to1.15 8 39to42 85to90 8 Al Alloy 85to90 Al Alloy lAly8 o9 9t 20.9to1.1 39to42 8 85to90 Al Alloy iN5 o5 0t 21.1to1.2 30to32 2 50to55 TiCN iN4 o4 7t 10.9to1.0 27to31 3 40to45 TiCN 0.9to1.0 27to31 1 40to45 TiCN i 0t 533 o3 1.3to1.4 31to33 3 60to65 TiN i 5t 043 o3 . o15TiAIN 3 1.4to1.5 TiAIN/TiCN 3 33to35 1.2to1.3 TiAIN/TiCN 4 31to33 1.0to1.1 TiAIN 65to70 3 29to32 1.5to1.6 TiN 60to65 1 33to35 1.4to1.5 TiN 40to45 1 34to36 TiN 60to65 5 1.5to1.6 TiN 70to75 33to35 TiN 4 65to70 TiN i 5t 063 o3 1.0to1.1 32to34 6 65to70 TiC 1.5to1.6 33to35 1.0to1.1 1 31to33 1.1to1.2 60to65 3 31to34 TiN 55to60 2 TiN 50to55 TiN i 0t 543 o3 . o12TAN3 TiAIN 1.1to1.2 32to34 4 60to65 TiC Co Co Co Co ̶ CBN Content(%) 0t 524 o4 1.8to1.9 41to44 2.0to2.1 2 41to44 2.2to2.3 90 to95 1 41to44 90 to95 1 90 to95 0t 524 o4 1.8to1.9 41to44 2 90 to95 0 o. 1t 41.8to 1.9 51to54 to0.5 100 Grain Size(μm) Hardness HV(GPa)

L2 on TRS (GPa) Main CoatingComponents layered Coating layered Coating TiAlN Multiple TiCN Multiple Super Multi- Super Multi- TiAlSiN TiAlBN Layers Layers ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ ̶̶ Coating Thickness(μm) 2 3 1 2 2 3 3 coating. substrate andhighlywear-resistant Provides longtoollifethankstotough hardened steel. Achieves stable,high-precision finishingof thanks tohighlywear-resistant coating. Grade suitableforhigh-speedfinishing cutting portions. a mixture ofcontinuousandinterrupted Suitable forfinishingofworkpieceswith consistent surfacefinish. and substrate,achievesexcellent Improved wearresistance from coating resistance. Provides superiorwearandfracture Grade optimisedforcastiron cutting. suitable forheavyinterruptedcutting. Grade withultimatecuttingedgestrength, and wearresistance. machining withahighdegree offracture General-purpose gradeforhardened steel high-speed continuouscutting. Highly wear-resistant grade,suitablefor resistance, suitableforhigh-speedcutting. Grade withultimatewearandfracture materials. fracture resistance inroughing ofsintered Grade exhibitingimproved wearand alloy sharpness, suitableforfinishingofsintered Grade maintaininggoodcuttingedge for finishingofsintered alloy sharpness withfracture resistance, suitable Grade balancingultimatecuttingedge alloys. resistance incuttingofcastiron and exotic Grade exhibitingwearandfracture resistance that exhibitsexcellentwearandfracture Grade with100%solidCBNstructure excellent thermalshockresistance Grade withsolidCBNstructure thathas resistant substrateandcoating. cut castiron, thankstothehighlywear- Grade suitableformachiningofhard-to- life ingeneral-purposetohigh-efficiency machining. resistant andadhesivecoatinglayer, toachievelongtool Utilising atoughsubstratealongwithhighlywear- achieve evenmore stablemachining combines wearresistance andtoughnessto Along withatoughCBNsubstrate,thecoating to enableroughing operations. PVD coatingwithexcellentwearresistance Grade with100%solidCBNstructure, using high-temperature conditions. suitable forhigh-efficiency cuttingunder Grade withexcellentcraterwearresistance, resistance andtoughCBNsubstrate thanks tocoatingwithhighnotchwear Maintains excellentsurfaceroughness alloys suchastitaniumalloyandcobalt-chrome alloys accuracy, andlongertoollife inmachiningofexotic Achieves highefficiency, improved machining Features

A33

Carbide Carbide A

Insert Grades Insert B C Ceramic PCD CBN Cermet

Cemented Cemented Coated Coated A A34 Cemented Coated Ceramic PCD CBN Cermet Carbide Carbide Insert Grades Structure Features Grade RangeMap Grade SUMIDIA BINDERLESS Hard Brittle Non-Ferrous Metal Material Material Work Polycrystalline Diamond Diamond particles NPD10 BINDERLESS Classification Classification SUMIDIA SUMIDIA SUMIDIA eisFnsigt ih utn eimCtigRoughtoHeavyCutting MediumCutting FinishingtoLightCutting Series 0.1μm D High densitysintered materialmadeofdiamondparticlesvariousparticlesizesrangingfrom sub-microns totensofmicrons. A00D20 A5 DA90 DA150 DA2200 DA1000 such ascementedcarbide. conventional polycrystallinediamondwhenmachininghard brittle materials In particular, itachievesextendedtoollifeandmachiningaccuracysuperiorto edge, demonstratingexcellentwearresistance andfracture resistance. SUMIDIA BINDERLESSusesnano-polycrystallinediamondforthecutting aluminum, copper, magnesiumandzincalloys. and highprecision machiningofnon-metalandnon-ferrous metalapplicationsincluding SUMIDIA’s superiorwearresistance achieveslongertoollifeinhighspeed,high-efficiency first created usingourproprietary technologyin1978. SUMIDIA isapolycrystallinediamondmaterialmadefrom sintered diamondpowderthatwas high-precision cuttingofnon-ferrous metalsandnon-metals. Excellent wearresistance, longertoollifeandhigh-speed,high-efficiency, DA90 N01 01 5μm NPD10 *Black areasinimagearediamondparticles DA150 N10 10 5μm SUMIDIA DA1000 DA90 DA2200 N20 20 5μm N30 30 5μm TRS measured withtestpieceequivalenttoinsertPCDlayer Characteristic Values Work Material

Hard Brittle Grade Non-Ferrous Metal Material SUMIDIA BINDERLESS SUMIDIA Series Polycrystalline Diamond DA90 DA150 DA2200 DA1000 NPD10 rdsBinder Grades o9 o9 50 90to95 5 Co 85to90 0.5 50to60 Co 85to90 upto0.5 Co 90to95 Co ̶

M2 CBN Content(%)

0 pt .510t 3 ≈3.15 120to130 upto0.05 100 M4 Grain Size(μm) Hardness HK(GPa) 50 to65 50 to60 45 to55 TRS (GPa) ≈ 2.60 ≈ 1.10 ≈ 1.95 ≈ 2.45 sharpness. wear andfracture resistance aswellthebestedge diamond particleswithhighstrength. Demonstratesoptimum 100% diamondstructure thatdirectly bindsnano-order excellent edgesharpness. that exhibitsoptimumwearandfracture resistance aswell High-density sintered materialmadeofultra-fine graindiamond for excellentwearresistance. Coarse sintered diamondparticles,with high diamondcontent machinability andwearresistance. Micro-grained sintered diamondparticleswithboth edge sharpness. demonstrates bothwearandfracture resistance andexcellent Sintered materialmadeofultra-finegraindiamondthat Features

A35

Carbide Carbide A

Insert Grades Insert B C Ceramic PCD CBN Cermet

Cemented Cemented Coated Coated Grade Ceramic

Superb wear resistance enables ultra-high-speed machining. Sumitomo Electric Hardmetal's Advanced Ceramic utilises a special process to produce extremely tough grades. This new development permits ultra-high-speed cutting of cast iron, heat-resistant alloy, and ultra-hard rolled material with stability. Insert Grades A Grade Range Map

For Turning

High-speed Cutting Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

Coated Coated For Turning Carbide ̶ 01 10 20 30 40

NB90S

Cermet Cast Iron

Carbide WX120 Cemented Cemented Exotic Alloy

CBN NB100C Hardened Steel PCD

Characteristic Values For Turning

Ceramic Work Material Grades Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (μm) Features

Al2O3+ carbon-based ceramics NB90S 94.8 0.9 ̶̶ Cast Iron Suitable for medium cutting to finishing of cast iron

Reinforced with SiC whiskers WX120 90.0 1.2 ̶̶ Exotic Alloy For heat-resistant alloy and ultra-hard roll cutting

Al2O3-based high strength ceramic with ZX Coat NB100C 95.0 1.0 TiAlN Type 2 Hardened Steel Low-speed/continuous light cutting of hardened steel

WX120 is only sold in Japan.

A36 Insert Grades A A37 (decomposes)

̶ ̶ ̶ ̶ ̶ ̶ (°C) 1,495 1,455 2,050 1,900 > Melting Point /°C) -6 5.0 5.0 6.0 3.1 8.5 3.0 11.0 12.3 13.3 (X 10 Coefficient of of Coefficient Linear Expansion 79 75 67 17 69 92 29 29 2,100 Thermal (W/m/°C) Conductivity 630 580 530 210 970 200 410 310 (GPa) 100 to 180 Young Modulus Young 8 ̶ ̶ 18 14 10 29 25 > 90 (GPa) Hardness (mHv) Hardness 8.2 20 340 17 6.8 3,500 8.7 8.9 8.9 5.43 20 260 29 9.2 2,950 4.94 31 450 17 7.6 3,200 3.48 44 700 1,300 4.7 3.52 3.98 3.17 14.5 18 280 21 6.6 3,800 15.0 14.6 13.5 15.6 21 690 126 5.1 2,900 Specific Gravity 3 4 O N 2 3 TiN Al NbC TiC TaC cBN C Co Ni Si WC WC-5% Co WC-10% Co WC-20% Co Material

High Speed Steel

Cemented Carbide Titanium Nitrate Aluminum Oxide Niobium Carbide Titanium Carbide Carbide Tantalum Cubic Boron Nitride Cubic Boron Diamond Cobalt Nickel Silicon Nitride Tungsten Carbide Tungsten

Material Properties Material Material Properties Material A

A38