Journal of Catalysis 341 (2016) 136–148
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Journal of Catalysis
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Alkanal transfer hydrogenation catalyzed by solid Brønsted acid sites ⇑ Fan Lin, Ya-Huei (Cathy) Chin
Department of Chemical Engineering and Applied Chemistry, University of Toronto, Toronto M5S 3E5, Canada article info abstract
Article history: Catalytic pathway and requirements for transfer hydrogenation of n-alkanals (CnH2nO, n = 3–6) on Received 10 January 2016 Brønsted acid sites (H+) immobilized in microporous MFI and FAU crystalline structures or dispersed Revised 29 April 2016 on H4SiW12O40 polyoxometalate clusters are established by isolating its rates from those of the various Accepted 15 June 2016 concomitant catalytic cycles. Transfer hydrogenation of alkanals involves a kinetically-relevant, inter- molecular hydride transfer step from substituted tetralins or cyclohexadienes produced from the parallel 0 alkanal coupling and ring closure reactions as the hydride donor (R H2) to protonated alkanals Keywords: (RCH CHOH+) as the hydride acceptor, via a bi-molecular transition state with a shared hydride ion, Alkanal 2 (RCH CHOH+--H --R0H+)à. The rate constants for the inter-molecular hydride transfer step correlate Deoxygenation 2 0 + Brønsted acid site directly to the hydride ion affinity difference between the carbenium ions of the H-donors (R H ) and + Zeolite the protonated alkanals (RCH2CHOH ). As a result, smaller alkanals with higher hydride ion affinities Transfer hydrogenation are more effective in abstracting hydride ions and in transfer hydrogenation (C4 >C5 >C6). Propanal is Hydride transfer an exception, as it is less effective in transfer hydrogenation than butanal. The deviation of propanal from Hydride ion affinity the reactivity trend is apparently caused by its smaller transition state for hydride transfer, which is sol- vated to a lesser extent in FAU cages. The transfer hydrogenation occurs much more effectively on par- + tially confined H sites in FAU structures than in smaller pore MFI or unconfined H4SiW12O40 polyoxometalate clusters, an indication that FAU solvates and stabilizes the bulky transition state of hydride transfer via van der Waals interactions. These effects of local site structures and the thermo- chemical properties of reactant determine the reactivity of alkanal transfer hydrogenation and thus selec- tivity ratio of alkenes, dienes, aromatics, and larger oxygenates during deoxygenation catalysis. Ó 2016 Elsevier Inc. All rights reserved.
1. Introduction hydrogenation events, their mechanism and site requirements have not been clearly established. Brønsted acid sites (H+) immobilized on solid matrixes catalyze Brønsted acid catalyzed hydride transfer has been studied the deoxygenation of light alkanals (RCH2CHO, R = CH3,C2H5,or extensively with density functional theory (DFT) calculations for C3H7) in steps that involve inter-molecular or intra-molecular the transfer from alkanes to alkenes on H3SiAOHAAlH2AOASiH3 C@C bond formation, isomerization, dehydration, ring closure, clusters [7–9], from alkanes (e.g., propane and t-butane) to alkox- and transalkylation reactions and form alkenes, dienes, alkenals, ides (e.g., propyl and t-butyl alkoxides) in mordenite zeolite [10], and aromatics at moderate temperatures (473–673 K) and ambient and from alkanes (e.g., methane and ethane) to their corresponding pressure, as established on H-MFI [1–4], H-Y [5], and H4SiW12O40 carbenium ions (e.g., methyl and ethyl carbenium ions) in the gas polyoxometalate clusters [6]. Contained within these concurrent phase [11]. It has also been probed experimentally between isobu- catalytic steps is the direct alkanal deoxygenation, which converts tane and cyclohexene on beta and ZSM-5 zeolites and on sulfated an alkanal reactant to the corresponding alkene (RCH2CHO + 2H ? zirconia [12], during alkane crackings in zeolites (e.g., SAPO-41, RCHCH2 +H2O) [1]. This reaction, in the absence of external hydro- ZSM-5, and Y) [13], and during dimethyl ether homologation on gen sources, must involve inter-molecular shuffling of hydrogen H4SiW12O40 cluster, FAU zeolite, and mesoporous SiO2-Al2O3 cata- from reaction products to alkanal reactants, as required by the lysts [14]. Hydride transfer on Brønsted acid occurs when a hydride reaction stoichiometry. Despite the obvious involvement of reac- ion donor (H-donor) donates a hydride ion to the hydride ion tion products as the hydrogen donors in these ubiquitous transfer acceptor (H-acceptor) via the formation of a carbonium ion transi- tion state sharing the hydride ion. An example of the H-donor is an alkane and of H-acceptor is either an adsorbed carbenium ion at + ⇑ Corresponding author. Fax: +1 (416) 978 8605. the H site [7,8,11,15] or an alkoxide [9,10,15] at the ground state E-mail address: [email protected] (Y.-H. Chin). [16–18]. The transition state decomposes when the H-acceptor http://dx.doi.org/10.1016/j.jcat.2016.06.008 0021-9517/Ó 2016 Elsevier Inc. All rights reserved. F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148 137 desorbs while the H-donor becomes a carbenium ion and then 673 K for 5 h) via incipient wetness impregnation with a solution donates its proton back to the catalyst surfaces, thus regenerating of H4SiW12O40 and ethanol (Sigma-Aldrich, >99.5%, anhydrous). + the H site and completing the catalytic cycle [7,8]. Local confine- The impregnated H4SiW12O40/SiO2 samples were held in closed ment of the H+ site appears to influence the hydride transfer reac- vials for 24 h and then treated in flowing dry air (Linde, zero grade, + + 3 1 1 1 tivity [13,14]: hydride transfer from n-C5H12 to C2H5,C3H7, and 0.1 cm g s ) at 323 K (0.0167 K s heating rate) for 24 h. The + + + 1 C4H9 carbenium ions is most effective when occurring inside zeo- H site densities on these catalysts (mol H gcat.) were measured lites with cavity volumes of 0.2 nm3 [e.g., CIT-1 (0.211 nm3) by pyridine titration at 473 K, as described in our previous work and MCM-68 (0.182 nm3)] than those with either larger [e.g., [1]. MCM-22 (0.467 nm3) and Y (0.731 nm3)] or smaller [e.g., SAPO- 41 (0.081 nm3) and ZSM-5 (0.131 nm3)] cavity volumes [13]. The 2.2. Rate and selectivity assessments reaction apparently requires its bi-molecular transition state to be at comparable dimensions with those of the zeolite cavities. Alkanal conversion rates and site-time-yields of alkenes, dienes, In fact, the sums of the volumes for (C H+-n-C H ), (C H+-n- 2 5 5 10 3 7 oxygenates, and aromatics were measured in a fixed bed microcat- C H ), and (C H+-n-C H ) fragments are estimated to be 0.182, 5 10 4 9 5 10 alytic quartz reactor (9.5 mm inner diameter), which was loaded 0.203, and 0.224 nm3, respectively, in similar magnitudes with with 100 mg H-MFI or H-FAU zeolites or 50 mg H4SiW12O40/SiO2 the cavities in CIT-1 and MCM-68 zeolites [13]. powders supported on a coarse quartz frit. Catalysts were treated Large-pore FAU and BEA zeolites exhibit higher selectivities 3 1 1 in-situ under flowing He (Linde, Grade 5.0, 8.3–16.7 cm gcat. s ) toward triptane than mesoporous SiO -Al O and medium-pore 2 2 3 at 0.0167 K s 1 to the reaction temperature (573 K) prior to rate MFI zeolites during solid acid catalyzed dimethyl ether homologa- measurements. Alkanal or butanol reactant [butanal (Sigma tion [14], because confinement within the larger pores preferen- Aldrich, puriss grade, P99%, CAS# 123-72-8), propanal (Sigma tially solvates the larger transition states for hydride transfer and Aldrich, 97%, CAS# 123-38-6), pentanal (Sigma Aldrich, 97%, methylation and terminates the chain growth at C products (trip- 7 CAS# 110-62-3), hexanal (Sigma Aldrich, 98%, CAS# 66-25-1), or tane). Despite these extensive studies on the hydride transfer butanol (Sigma Aldrich, 99%, CAS# 71-36-3)] was introduced via between alkanes and alkenes, few studies have addressed the a gas tight syringe (either 5 cm3 Hamilton Model 1005 or 1 cm3 hydride transfer to protonated carbonyl species. A recent study SGE Model 008025), which was mounted on a syringe infusion on hydrogen transfer and sequential dehydration of naphthols on pump (KD Scientific, LEGATO 100), into a vaporization zone heated H-Y zeolites has reported an increase in hydrogen transfer rates to the boiling points of the respective reactants at atmospheric in the presence of hydrocarbons (e.g., tetralin and 1,5- pressure, within which liquid alkanals were evaporated and mixed dimethyltetralin), as these hydrocarbons may act as the hydrogen 3 1 1 with He (Linde, Grade 5.0, 8.3–16.7 cm gcat. s )orH2 (Linde, donors [19]. It is hypothesized that a hydride ion is being trans- 3 1 1 Grade 5.0, 8.3 cm gcat. s ) purge stream. The mixture was fed to ferred from the H-donor to the keto tautomer of naphthol and the reactor via heated transfer lines held isothermally at 473 K. the hydride ion dissociation energy of the H-donor influences the Tetralin (Sigma Aldrich, 99%, CAS# 119-64-2), tetralin- rate [19]. Little mechanistic details are available for the transfer adamantane mixture with a molar ratio of 20:1 (adamantane, hydrogenation of n-alkanals, despite the clear kinetic evidence of Sigma Aldrich, 99%, CAS# 281-23-2), or cyclohexadiene (Sigma their predominant occurrences during their deoxygenation on Aldrich, 97%, CAS# 592-57-4) was introduced into a second vapor- solid Brønsted acid catalysts. ization zone, which was located downstream of the zone for alka- Here, we report catalytic insights and kinetic requirements for nal or alkanol vaporization described above, through a gas tight the transfer hydrogenation events, which shuffle hydrogen from syringe (0.25 cm3 SGE Model 006230) mounted on a syringe infu- H-donors, identified to be aromatic species (e.g., alkyl tetralins) sion pump (KD Scientific, LEGATO 100). This vaporization zone was or precursors to aromatics (e.g. alkyl cyclohexadienes), to proto- maintained at 458 K for tetralin or tetralin-adamantane mixture nated alkanals at Brønsted acid sites (H+) in MFI and FAU zeolites infusion and 353 K for cyclohexadiene infusion. Chemical species or on polyoxometalate (H SiW O ) clusters. We show that trans- 4 12 40 in the reactor effluent stream were quantified with an online gas fer hydrogenation occurs in a direct, concerted step between sub- chromatograph (Agilent, Model 7890A) and mass spectrometer stituted tetralins or alkyl cyclohexadienes and protonated alkanals. (Agilent, Model 5975C) by chromatographic separation with HP-5 The hydride donors are products of inter-molecular C@C bond for- (Agilent, 19091J-413, 30 m, 0.32 mm ID) or HP-5MS (Agilent, mation, ring closure, and dehydrogenation reactions. The hydride 190091S-433, 30 m, 0.25 mm ID) capillary columns. The HP-5 col- transfer reactivity exhibits a clear correlation with the hydride umn was connected to thermal conductivity (TCD) and flame ion- ion affinity differences between the carbenium ions of the H- ization (FID) detectors installed in series and the HP-5MS column donor and the H-acceptor and is a strong function of the extent to the mass spectrometer (MS). For each data point, the carbon bal- of local structural confinements around the H+ sites. ance, defined by the difference between the molar flow rates of all carbon species contained in the feed and the reactor effluent stream, was less than 10%. 2. Experimental methods
2.1. Catalyst preparation 3. Results and discussion
H-MFI and H-FAU zeolite samples were prepared by treating 3.1. Alkanal deoxygenation pathways and the kinetic couplings of + 2 1 their NH4 form (Zeolyst, CBV2314, 425 m g , Si/Al atomic intra-molecular C@C bond formation in alkanals and dehydrogenation + ratio = 11.5, Na2O = 0.05 wt.%) and H form (Zeolyst, CBV720, of aromatic products at Brønsted acid sites 2 1 780 m g , Si/Al atomic ratio = 15, Na2O = 0.03 wt.%), respectively, 3 1 1 in flowing dry air (Linde, zero grade, 0.6 cm gcat. s ), by heating to Catalytic pathways for alkanal (propanal [1,2] and butanal [6]) 873 K at 0.0167 K s 1 and then holding isothermally at 873 K for deoxygenation on solid Brønsted acid sites (H-MFI [1,2] and 1 4h. H4SiW12O40/SiO2 catalysts (0.075 mmol H4SiW12O40 gSiO2) H4SiW12O40 [6]) shown in Scheme 1 have been previously were prepared by dispersing H4SiW12O40 (Sigma Aldrich, reagent established based on selectivity changes with residence time and grade, CAS #12027-43-9) on chromatographic SiO2 (GRACE, confirmed from reactions with the intermediates [2,6]. Butanal 2 1 3 1 + 330 m g , 0–75 lm, 1.2 cm g pore volume, treated in air at (C4H8O) deoxygenation occurs on Brønsted acid sites (H ) via a 138 F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148
Scheme 1. Reaction network for butanal deoxygenation on solid Brønsted acid catalysts (‘‘D” and ‘‘A” denote H-donor and H-acceptor, respectively; most of the intermediates and products shown in the scheme were detected in the experiment except crotyl alcohol and butanol because of their rapid dehydration). bi-molecular, aldol condensation-dehydration step (Step 1, confirmed from the proportional decrease in its rates with the H+ Scheme 1), which creates an inter-molecular C@C bond and forms site density. As the number of H+ sites goes to zero, the rates for
2-ethyl-2-hexenal (C8H14O), before its successive reactions with inter-molecular C@C bond formation approach zero as well, another butanal (Step 1.2) to evolve 2,4-diethyl-2,4-octadienal despite the increase in the basic site (Na+) density on a series of
(C12H20O). These larger alkenals (including 2-ethyl-2-hexenal and Na-exchanged H-MFI zeolites (Fig. S1a, Appendix). 2,4-diethyl-2,4-octadienal) undergo sequential cyclization- These reactions occur in sequence or parallel on H-MFI, H-FAU, dehydration (Steps 1.1.1 and 1.3.1) or cyclization-dehydration-de and H4SiW12O40/SiO2 catalysts. Their rates and carbon selectivities hydrogenation (Step 1.3.2) reaction that forms cycloalkadienes or are denoted as rj,m and Sj,m, respectively, where subscript j repre- aromatic species. Dehydrogenation of the cycloalkadienes and sub- sents the identity of reaction pathway (j = Inter, Intra, Dehy, or stituted tetralin species via Steps 1.1.2 and 1.3.3, respectively, Tish, which denote inter- or intra-molecular C@C bond formation, increases their extents of unsaturation and leads to substituted isomerization-dehydration, or Tishchenko esterification- benzenes (e.g., xylene) and naphthalenes (e.g., 1,3- ketonization, respectively) and m represents the reactant (e.g., m = dimethylnaphthalene), respectively, which upon transalkylation C4H8O). The rates of butanal conversion (rj;C4H8O) and selectivities A reactions evolve diverse aromatics (C7 C19, not shown in (Sj;C4H8O) to various pathways j on H-MFI, H-FAU, and H4SiW12O40 Scheme 1) [20,21]. Butanal may also undergo a primary, intra- were measured at 573 K and the amounts of H+ sites remaining molecular C@C bond formation, during which it accepts two H after the reaction at different time-on-streams were determined atoms followed by dehydration to evolve butene (Steps 2.1–2.2). by chemical titration with pyridine (as shown in Fig. S2, Appendix). An alternative, competitive isomerization-dehydration (Steps During the initial 125 min, butanal conversion rates (denoted as 3.1–3.2) of butanal leads to butadiene [22]. A small amount of basic roverall;C4H8O) on H-MFI and H-FAU decreased by >72% and >47%, sites in H-MFI and H-FAU zeolites (e.g., 0.05 and 0.03 wt.% Na2Oin respectively, and the carbon selectivities (Sj;C4H8O) commensurately H-MFI and H-FAU, respectively) catalyze Tishchenko esterification changed (Figs. S3a and S3b, Appendix), because of (1) the gradual reaction (Step 4.1), which transforms two butanals into butyl- occupation of the H+ sites by butanal and (2) the loss of H+ site butyrate and sequential ketonization (Step 4.2) and (Figs. S2a and S2b, Appendix) caused by the formation of heavier hydrogenation-dehydration (Step 4.3) evolve 3-heptene [5]. The products (e.g. larger aromatics and coke) inside the zeolitic pores. rates of Tishchenko esterification reaction (Step 4.1) increase pro- ; The rates of change for both the roverall;C4H8O and Sj C4H8O became sig- portionally with the number of basic sites (Fig. S1, Appendix), nificantly smaller above 125 min. Above 125 min, the changes in which include the bi-coordinated oxygen in the extra-framework D D 1 rate per unit time, defined as roverall;C4H8O( time-on-stream) , alumina [23] and, for Na-exchanged H-MFI zeolites, at the conju- were one order of magnitude smaller than the initial values and gated oxygen of Na+ ions [24]. Thus, this reaction occurs strictly D the changes in selectivity Sj;C4H8O were less than ±6% over the at the basic sites. These basic sites, however, are essentially inac- course of 240 min for H-MFI and H-FAU (Figs. S3a and S3b, @ tive for inter-molecular C C bond formation (Step 1) at 573 K, as Appendix). Similarly, the number of active H+ sites, butanal F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148 139
conversion rates, and carbon selectivities on H4SiW12O40 became molar ratios of CnH2n or CnH2n 2 over the total alkene and diene stable above 125 min (Figs. S2c and S3c, Appendix). Based on these fractions in the product, respectively. The selectivity values toward time-dependent results, we conclude that butanal reactions on all CnH2n were 0.95, 0.96, 0.95, and 0.92 for n equals 3, 4, 5, and 6 and three catalysts reached steady-state after 125 min. The overall toward CnH2n 2 were 0.97, 0.92, and 0.91 for n = 4, 5 and 6, respec- butanal conversion rates, together with the rates and selectivities tively (note that n of 3 is omitted here, because C3H6O reactions do for each primary pathway (Pathways 1, 2, 3, and 4 in Scheme 1) not form C3H4) on H-FAU zeolites at 573 K. In addition, negligible at 125 min are summarized in Table 1. In the following, the rate CO and CO2 were formed under all conditions relevant to deoxy- of a primary pathway was determined from the concentration of genation reactions. The carbon selectivities toward CO and CO2, the primary product as well as those of the secondary products defined by the molar ratio of carbon in CO and CO2 over the total resulting from the sequential reactions. carbon in the products, are <4% for C3AC6 alkanal reactions on These catalysts show different selectivity values toward the dif- H-FAU (573 K), <0.03% for butanal reactions on H4SiW12O40 (473– + ferent paths (Table 1). H sites on H4SiW12O40 clusters preferen- 673 K) [6], and <3% for butanal reactions on H-MFI (573 K) over tially catalyze the inter-molecular C@C bond formation (Pathway the entire operating range of our study. 1) with a carbon selectivity of 85%, whereas H-FAU and H-MFI zeo- The reaction stoichiometry for intra-molecular C@C bond for- lites favor the intra-molecular C@C bond formation (Pathway 2) mation (Pathway 2 of Scheme 1 and Eq. (1)) dictates that inter- and isomerization-dehydration (Pathway 3) reactions, both of molecular hydrogen transfer, which adds hydrogen atoms to the which involve the catalytic sojourn of a single alkanal. This is alkanals, must occur, before removal of the oxygen atom via dehy- caused in a large part by the difference in the extent of H+ site con- dration and the eventual alkene desorption. In the absence of finement (to be discussed in Section 3.3) and by the relative ratio of external hydrogen sources, hydrogen atoms are made available Brønsted acid and basic sites contained within these samples. from the cyclization-dehydration-dehydrogenation steps (Steps Both the intra-molecular C@C bond formation (Pathway 2) and 1.1.1–1.1.2, 1.3.2–1.3.3, Scheme 1). During steady state reaction, isomerization-dehydration (Pathway 3) reactions involve a single H+ sites are occupied by alkanals (in their protonated form) as butanal sojourn, during which butanal removes its oxygen het- the most abundant surface intermediates. This is confirmed from + eroatom by ejecting an H2O molecule while preserving its carbon the near stoichiometric butanal-to-H ratios of 1.0, 1.01, and 1.1 backbone, according to the respective chemical equations of on H-MFI (348 K), H-FAU (448 K), and H4SiW12O40 (348 K), respec- tively, measured with butanal chemical titrations. Butanal adsorp- C H CHO þ 2H ! C H CH@CH þ H O ðPathway 2 of Scheme 1Þ 3 7 2 5 2 2 tion and H+ site saturation are also confirmed with Fourier ð1Þ transform infrared spectroscopic studies on H-FAU zeolites at 348 K; the OAH stretching bands at 3625 cm 1 and 3563 cm 1, C3H7CHO ! CH2@CHCH@CH2 þ H2O ðPathway 3 of Scheme 1Þ which correspond to the H+ sites in the supercages and beta cages, ð2Þ respectively, disappear whereas the band at 1675–1685 cm 1
These H2O removal steps are the predominant pathways for alkene ascribed to the carbonyl stretching band of protonated butanal and diene formation, confirmed from the near exclusive formation appears concomitantly [25]. Similarly, the infrared absorption 1 of CnH2n and CnH2n 2 products from CnH2nO reactants. The selectiv- bands of protonated carbonyl group (1670–1690 cm ) were also ities of CnH2n or CnH2n 2 formation are expressed in terms of the observed during butanal adsorption on both H4SiW12O40 (348 K)
Table 1
Rates and selectivities for butanal deoxygenation and butanol dehydration on H-MFI, H-FAU, or H4SiW12O40 at 573 K.
f g h Reactant Reaction Rate H-FAU H-MFI H4SiW12O40 (Carbon selectivity) The rates are given in 10 2 mmol (mol H+ s) 1 b Butanal All pathways roverall;C4 H8 O 106 35.0 1530 (Overall conversion) (14.3%) (10.5%) (18.2%) a ? b Butanal Pathway 1 :2C4H8O C8H14O+H2O rInter;C4 H8 O 15.2 6.6 652 c (0.29) (0.38) (0.85) (SInter;C4 H8 O ) a ? b Butanal Pathway 2 :C4H8O+2H C4H8 +H2O rIntra;C4 H8 O 36.0 9.6 10.0 c (0.37) (0.27) (0.01) (SIntra;C4 H8 O ) a ? b Butanal Pathway 3 :C4H8O C4H6 +H2O rDehy;C4 H8 O 1.0 4.5 29.2 c (0.01) (0.13) (0.02) (SDehy;C4 H8 O ) a ? b, d Butanal Pathway 4 :2C4H8O C7H14 +CO+H2O rTish;C4 H8 O 7.4 0.9 1.2 5 1 in 10 mmol (gcat. s) c (0.27) (0.05) (0.01) (STish;C4 H8 O ) ? e 1-Butanol C4H9OH C4H8 +H2O rDehy;C4 H9 OH – >370 >4400 Rate ratio 1 ð ; Þ – >38 >440 rDehy;C4 H9 OH rIntra C4 H8 O
a Pathways 1, 2, 3, and 4 denote the reaction pathways (in Scheme 1) of inter-molecular C@C bond formation (Step 1), intra-molecular C@C bond formation (Steps 2.1–2.2), isomerization-dehydration (Steps 3.1–3.2), and Tishchenko esterification-ketonization (Steps 4.1–4.3), respectively. b roverall;C4 H8 O denotes the overall C4H8O conversion rate; rj;C4 H8 O represents the rate of reaction for pathway j during C4H8O deoxygenation (subscript j = Inter, Intra, Dehy, or Tish, which denote inter- or intra-molecular C@C bond formation, isomerization-dehydration, or Tishchenko esterification-ketonization, respectively). c Sj;C4 H8 O represents the selectivity to pathway j during C4H8O deoxygenation, defined as the rate of C4H8O consumption in reaction j divided by the overall C4H8O conversion rate (subscript j = Inter, Intra, Dehy, Tish, which denote inter- or intra-molecular C@C bond formation, isomerization-dehydration, or Tishchenko esterification- ketonization, respectively). d 5 1 Because Pathway 4 occurs on the basic sites, the unit for rTish;C4 H8 O is given in terms of 10 mmol (gcat. s) , cat. = H-MFI, H-FAU, or H4SiW12O40. e + 1 The rate of 1-butanol (C4H9OH) dehydration, rDehy;C4 H9 OH, was measured with 1.1 kPa 1-butanol, space velocity 0.0033 and 0.045 mol 1-butanol (mol H s) on H-MFI and H4SiW12O40, respectively. f Si/Al = 11.5, space velocity 0.0033 mol butanal (mol H+ s) 1, 1.1 kPa butanal, time-on-stream = 125 min. g Si/Al = 15, space velocity 0.0074 mol butanal (mol H+ s) 1, 1.1 kPa butanal, time-on-stream = 125 min. h 1 + 1 0.075 mmol H4SiW12O40 gSiO2, space velocity 0.045 mol butanal (mol H s) , 1.1 kPa butanal, time-on-stream = 125 min. 140 F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148 clusters and H-MFI zeolites (313 K), accompanied by the disap- hydrogenation, which shuffles a hydrogen atom from the pearance of the OAH bands [25]. On such surfaces, the rates of H-donor (denoted as D) to a protonated butanal (see derivation @ + intra-molecular C C bond formation (rIntra;C4H8O, per H site), which and full rate equation in Eqs. (S1.1)–(S1.7), Sec. S1 of Appendix). also equal the site-time-yields of butene, increase linearly with the The rate equation, upon simplification, shows that the rate for total pressure of the aromatic fraction (PAromatics), as shown in Fig. 1 butanal transfer hydrogenation, rTH;C4H8O—D, increases linearly with for butanal deoxygenation on H-MFI, H-FAU, and H4SiW12O40 at the hydrogen donor pressure, PD: 573 K. Butanal conversions and partial pressures did not influence r ; ¼ k ; P ð3Þ the rates for intra-molecular C@C bond formation and their depen- TH C4H8O—D TH C4H8O D D dences, because these changes on H+ sites that are saturated with where kTH;C4H8 O—D is the rate constant for transfer hydrogenation. either butanals or their isomers alter neither the identity nor the The linear relations in Fig. 1 suggest that either aromatics (e.g., coverages of the most abundant surface intermediates during methyl- or ethyl-substituted tetralins) or precursors to aromatics steady-state reactions. This dependence suggests the catalytic (e.g., 5,6-dimethyl-1,3-cyclohexadiene) act as the H-donors. The involvement of aromatic species as H-donors. The aromatic frac- transfer hydrogenation involves cooperative dehydrogenation tion contains alkyl benzenes and alkyl tetralins (e.g., C12H18 and (Steps 1.1.2 and 1.3.2–1.3.3) of the H-donors (labeled ‘‘D”in C12H16, respectively), produced from the cyclization-dehydration Scheme 1) and intra-molecular C@C bond formation (Steps 2.1– (Step 1.3.1) or cyclization-dehydration-dehydrogenation (Step 2.2) of butanal, the H-acceptor (labeled ‘‘A”inScheme 1). The reac- 1.3.2) of alkenal species. These alkyl benzenes and alkyl tetralins tion leads to alkyl naphthalenes (or alkyl benzenes) and butene. donate their hydrogen atoms and thus further increase their Only a portion of the aromatic products or precursors of aromatics extents of saturation, forming either alkenyl benzenes or alkyl can act as H-donors, and depending on their chemical identity, the naphthalenes. Figs. 2a and 2b shows the carbon distributions transfer hydrogenation rate constant kTH;C4H8O—D varies accordingly. among the aromatic products on H-FAU at different space veloci- b Assuming y is the fraction of a specific H-donor Dy within the aro- ties, whereas Figs. 2c and 2d depicts the carbon distributions on matic products (where subscript y denotes the chemical identity) H-MFI and H4SiW12O40, respectively. The different distributions and kTH;C4 H8O—Dy is the rate constant for transfer hydrogenation are results from the different extents in secondary dehydrogena- between Dy and butanal, the rate for intra-molecular C@C bond for- tion and transalkylation reactions. For example, dehydrogenation mation, rIntra;C4 H8O, is: of C8 alkyl cyclohexadienes (C8H12), C13 alkyl benzenes (C13H20), Xt and C16 alkyl tetralins (C16H24) forms xylenes (C8H10), alkyl naph- ; ¼ ; b ¼ ; ð Þ rIntra C4H8O kTH C4H8O—Dy yPAromatics kIntra C4H8OPAromatics 4a thalenes (C13H14), and C16 alkyl naphthalenes (C16H20), respec- y¼1 tively. As the space velocity decreases from 0.030 mol butanal + 1 + 1 (mol H s) to 0.0074 mol butanal (mol H s) , the fractions of Xt C8H10,C13H14, and C16H20 in the aromatic products increase from ; ¼ ; b ð Þ kIntra C4H8O kTH C4H8O—Dy y 4b 2.6%, 8.5%, and 8.3% to 6.3%, 10.5%, and 11.8%, (Figs. 2a and 2b) y¼1 because the lower space velocity and longer contact time favor According to Eq. (4a), r ; increases linearly with the total the secondary dehydrogenation reactions. The carbon distributions Intra C4H8O aromatic pressure (P ), consistent with the rate dependency also vary among the different catalysts (Figs. 2b–2d), because of Aromatics + shown in Fig. 1. k ; is the effective rate constant for intra- the different extents of H site confinement, to be discussed in Intra C4H8O @ Section 3.3. molecular C C bond formation, and it depends on the fraction of b The rate dependencies for intra-molecular C@C bond formation H-donors within the aromatics ( y) and the transfer hydrogenation + rate constants (kTH;C4H8O—Dy ) of the various H-donors (Dy, y =1,2, (rIntra;C4H8O)onH sites predominantly occupied by protonated butanals (Fig. 1) are consistent with kinetically-relevant transfer ...), as shown in Eq. (4b).
The slopes in Fig. 1 reflect the rate constants kIntra;C4H8O on differ- ent catalysts. The rate constant values were higher on H-FAU ; than on H-MFI and H4SiW12O40 [kIntra C4H8O = 13.6 ± 0.3 mmol (mol H+ s kPa) 1 on H-FAU vs. 5.8 ± 0.3 and 4.3 ± 0.2 mmol + 1 (mol H s kPa) on H-MFI and H4SiW12O40, respectively, 573 K], indicating that transfer hydrogenation events occur much more effectively on partially confined, large pore H-FAU zeolites and less so on medium pore H-MFI zeolites and unconfined structure of
H4SiW12O40 clusters. The different reactivities in transfer hydro- genation among the H-FAU, H-MFI, and H4SiW12O40 catalysts could be caused either by the difference in H+ site environments among the catalysts or in H-donor identities. In order to decouple these different contributions, we incorporated either tetralin or cyclo- hexadiene as the H-donor into the alkanal reactions and then iso- lated the rates for tetralin-to-alkanal or cyclohexadiene-to-alkanal transfer hydrogenation by subtracting the rate contributions of aromatic products from the total transfer hydrogenation rates, as discussed next in Sections 3.2 and 3.3.
3.2. Mechanism of transfer hydrogenation between tetralins or cyclohexadienes and protonated alkanals at Brønsted acid sites @ Fig. 1. Rates for intra-molecular C C bond formation (Pathway 2, rIntra;C4 H8 O)asa function of aromatic pressure (PAromatics) during butanal reactions on H-MFI The transfer hydrogenation between substituted tetralins or [j, Si/Al = 11.5, space velocity 0.0033–0.013 mol butanal (mol H+ s) 1], H-FAU [▲, Si/Al = 15, space velocity 0.0074–0.03 mol butanal (mol H+ s) 1], and cyclohexadienes and protonated butanals was probed and con- 1 H4SiW12O40 [d, 0.075 mmol H4SiW12O40 gSiO2, space velocity 0.045–0.18 mol firmed by incorporating tetralin, tetralin-adamantane mixture, or butanal (mol H+ s) 1] at 573 K. cyclohexadiene in the butanal feed during steady-state butanal F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148 141
Fig. 2. Carbon distributions of aromatic fraction produced in butanal reactions on (a and b) H-FAU with different space velocities, (c) H-MFI, and (d) H4SiW12O40 at 573 K at time-on-stream of 125 min. The distributions include aromatic molecules that do not lose any H ( ) or lose 2 ( ), 4 ( ), or 6 ( ) hydrogen atoms in dehydrogenation reactions (e.g., Steps 1.1.2 and 1.3.3, Scheme 1).
deoxygenation reactions. Tetralin (C10H12) and cyclohexadiene adamantane (denoted as ad) is used as a co-catalyst in the transfer (C6H8, denoted as chd) are known as effective hydrogen donors, hydrogenation reaction [27]. The rate of each reaction j (j = Inter, because of their strong thermodynamic tendencies toward dehy- Intra, Dehy, or Tish) was measured on H-FAU, H-MFI, and drogenation, leading to naphthalene and benzene, respectively, H4SiW12O40 at 573 K while incorporating tetralin (0.08–0.16 kPa), with more effective p-electron delocalization [26], whereas tetralin-adamantane (0.08–0.16 kPa tetralin and 4–8 Pa adaman- 142 F. Lin, Y.-H. Chin / Journal of Catalysis 341 (2016) 136–148
Table 2
The extent of promotion, aj;tetralin, aj;tetralin-ad,oraj;chd for the various reactions j (j = Inter, Intra, Dehy, or Tish) with tetralin, tetralin-adamantane, or cyclohexadiene incorporation during butanal deoxygenation, and the rate constant for cyclohexadiene-to-butanal transfer hydrogenation, kTH;C4 H8 O—chd, on H-FAU, H-MFI, and H4SiW12O40 at 573 K.
Reaction H-FAU H-MFI H4SiW12O40 Extent of promotion kPa 1 a b Pathway 1 :2C4H8O ? C8H14O+H2O aInter;tetralin 0.4 ± 0.2 1.4 ± 0.1 0.4 ± 0.2 a b Inter;tetralin-ad 0.5 ± 0.3 – – b aInter;chd 1.2 ± 0.6 1.2 ± 0.7 0.9 ± 0.3 a ? a b Pathway 2 :C4H8O+2H C4H8 +H2O Intra;tetralin 16.1 ± 0.2 1.3 ± 0.2 0.7 ± 0.3 b aIntra;tetralin-ad 23.7 ± 0.6 – – a b Intra;chd 29.0 ± 2.0 14.4 ± 0.8 9.2 ± 0.3
a b Pathway 3 :C4H8O ? C4H6 +H2O aDehy;tetralin 8.3 ± 0.1 0.1 ± 0.1 0 ± 0.3 b aDehy;tetralin-ad 6.9 ± 0.1 – – b aDehy;chd 6.9 ± 0.4 28.6 ± 1.0 0.6 ± 0.3
a b Pathway 4 :2C4H8O ? C7H14 +CO+H2O aTish;tetralin 1.3 ± 0.3 0.4 ± 0.3 1.9 ± 0.4 a b Tish;tetralin-ad 0.6 ± 0.1 – – b aTish;chd 0 ± 0.3 1.1 ± 0.7 0.8 ± 0.8 Rate constant mmol (mol H+ s kPa) 1 C H O+C H ? C H +C H +H O c 6.8 ± 0.3 2.8 ± 0.4 0.52 ± 0.03 4 8 6 8 4 8 6 6 2 kTH;C4 H8 O chd
a Pathways 1, 2, 3, and 4 denote the reaction pathways (in Scheme 1) of inter-molecular C@C bond formation (Step 1), intra-molecular C@C bond formation (Steps 2.1–2.2), isomerization-dehydration (Steps 3.1–3.2), and Tishchenko esterification-ketonization (Steps 4.1–4.3), respectively. b The aj;m values (j = Inter, Intra, Dehy, or Tish; m = tetralin, tetralin-ad, or chd) are the slopes obtained by linear regression of the data points in Figs. 3a, 3b, or 3c against Eqs. (5a), (5b), or (5c), respectively. c The rate constants for cyclohexadiene-to-butanal transfer hydrogenation, kTH;C4 H8 O—chd, were measured on H-FAU, H-MFI, and H4SiW12O40 at 573 K, with space velocities of 0.0074, 0.0033, and 0.045 mol butanal (mol H+ s) 1, respectively.
tane), or cyclohexadiene (0.03–0.15 kPa) into the butanal feed. the extents of promotion for the various reactions j (j = Inter, Intra, These rates with tetralin, tetralin-adamantane, or cyclohexadiene Dehy, or Tish) with tetralin, tetralin-adamantane, or cyclohexadiene incorporation (rj;C4H8O—tetralin, rj;C4H8O—tetralin-ad,orrj;C4H8O—chd, respec- incorporation, as summarized in Table 2. For example, the positive a ; and negative a ; values of 16.1 ± 0.2 and tively), when divided by those in pure butanal feed (rj;C4H8O), give Intra tetralin Dehy tetralin 1 1 1 ð ; Þ ; ð ; Þ 8.3 ± 0.1 kPa , respectively, on H-FAU zeolites indicate that tetra- the rate ratios rj;C4H8O—tetralin rj C4H8O rj;C4H8O—tetralin-ad rj C4H8O ,or 1 lin promotes the rate for Pathway 2 (rIntra;C4H8 O) and inhibits the rate r ; r ; , respectively. These rate ratios are linear func- j C4H8O—chd j C4H8O a for Pathway 3 (rDehy;C4H8O). In contrast, smaller values of Inter;tetralin tions of either tetralin pressure (Ptetralin) or cyclohexadiene pressure 1 1 ( 0.4 ± 0.2 kPa ) and a ; ( 1.3 ± 0.3 kPa ) on H-FAU corre- (P ), as shown in Fig. 3 for H-FAU zeolites according to Tish tetralin chd spond to rate changes of less than 10%; these smaller alpha values r ; j C4H8O—tetralin indicate that Pathway 1 (rInter;C H O) and Pathway 4 (rTish;C H O) are ¼ 1 þ aj;tetralinPtetralin ð5aÞ 4 8 4 8 rj;C H O barely influenced by tetralin. 4 8 1 ; The rate ratio rIntra;C4H8O—tetralin rIntra C4H8O for intra-molecular ; rj C4H8O—tetralin-ad ¼ 1 þ aj;tetralin-adPtetralin ð5bÞ C@C bond formation on H-FAU zeolites increased with tetralin rj;C4H8O pressure, thus aIntra;tetralin acquired a positive value of 16.1 ± 0.2 kPa 1. Incorporation of 4–8 Pa adamantane at an rj;C4H8O—chd ¼ 1 þ aj;chdPchd ð5cÞ adamantane-to-tetralin ratio of 1:20 increased the transfer hydro- ; rj C4H8O genation events and the corresponding aIntra;tetralin-ad value further 1 where aj;tetralin, aj;tetralin-ad, and aj;chd are the proportionality constants to 23.7 ± 0.6 kPa , because adamantane acts as a H transfer co- and also the slopes of the data points in Fig. 3. Their values reflect catalyst that donates its tertiary H-atom to form an adamantyl