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~™ mi mi ii ii mil ii in ii i ii (19) J European Patent Office

Office europeen des brevets (11) EP 0 467 007 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Date of publicationation and mention (51) |nt. CI.6: C07C 15/02 of the grant of the patent: 17.04.1996 Bulletin 1996/16

(21) Application number: 90870113.9

(22) Date of filing: 18.07.1990

(54) Transalkylation process Transalkylierungsverfahren Procede de transalkylation

(84) Designated Contracting States: (74) Representative: Leyder, Francis et al BE DE FR GB IT NL c/o Fina Research S.A. Zone Industrielle C (43) Date of publication of application: B-7181 Feluy (BE) 22.01.1992 Bulletin 1992/04 (56) References cited: (73) Proprietor: FIN A TECHNOLOGY, INC. DE-A-3 437 615 US-A-4169111 Dallas, Texas 75206 (US) US-A- 4 459 426 US-A- 4 555 311

(72) Inventor: Butler, James R. Remarks: Houston, Texas (US) The file contains technical information submitted after the application was filed and not included in this specification

CO r»- o o

CO Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in o a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. Q_ 99(1) European Patent Convention). LU Printed by Rank Xerox (UK) Business Services 2.11.2/3.4 1 EP 0 467 007 B1 2

Description Another portion containing principally , cumene, propane and di-and tri-isopropylbenzene is supplied to FIELD OF THE INVENTION a separation zone. In the separation zone a di- and tri- isopropylbenzene rich stream is separated and supplied This invention relates to the transalkylation of poly- s to a transalkylation zone along with benzene. The alkylated aromatic compounds and more particularly to transalkylation zone also contains a solid phosphoric -transalkylation processes involving alkylation acid catalyst. A cumene rich effluent is withdrawn from of a benzene feed stock with a C2-C4 alkylating agent the transalkylation zone and recycled to the separation and liquid phase transalkylation of resulting polyalkyl- zone. , treatment of the alkylation product in a sepa- 10 U.S. Patent No. 4,169,111 to Wight discloses an ration zone, and recycle of at least a portion of the alkylation-transalkylation process for the manufacture of transalkylation product to the separation zone. ethylbenzene employing crystalline aluminosilicates in the alkylation and transalkylation reactors. The catalysts BACKGROUND OF THE INVENTION in the alkylation and transalkylation reactors may be the 15 same or different and include low sodium content zeo- Processes for the alkylation of aromatic feedstocks lites, preferably less than 0.5 weight percent Na^, hav- and the use of zeolite molecular sieve catalysts in aro- ing silica/alumina mole ratios between 2 and 80 and matic alkylation processes are well known in the art. preferably between 4-12. Exemplary zeolites include Such alkylation processes may be carried out in the molecular sieves of the X, Y, L, B, ZSM-5 and Omega vapor phase, in the liquid phase, or under conditions in 20 crystal types with steam stabilized Y zeolite containing which both liquid and vapor phases exist. about 0.2% Na20 being preferred. The alkylation reactor An example of vapor phase alkylation is found in is operated in a down flow mode and under temperature U.S. Patent No. 4,107,224 to Dwyer. Here, vapor phase and pressure conditions in which some liquid phase is ethylation of benzene over a zeolite catalyst is accom- present. The transalkylation reactor, which is described plished in a down flow reactor. The output from the reac- 25 as generally requiring higher temperatures than the opti- tor is passed to a separation system in which mum temperature for alkylation in order to achieve max- ethylbenzene product is recovered, with the recycle of imum transalkylation efficiency, is also operated in a polyethylbenzenes to the alkylation reactor where they down flow mode. In the Wight procedure, the output from undergo transalkylation reactions with benzene. the alkylation reactor is cooled and supplied to a ben- An example of an alkylation-transalkylation process 30 zene column from which benzene is recovered overhead in which the output from the alkylation reaction zone is and recycled to the alkylation reactor. The bottoms frac- passed directly to the transalkylation zone is disclosed tion from the benzene column is supplied to an ethylben- in U.S. Patent No. 3,551,510 to Pollitzer et al. In the Pol- zene column from which ethylbenzene is recovered as litzer process, alkylation is carried out using an alkylating the process product. The bottoms product from the ethyl- agent, characterized as an olefin acting compound, over 35 benzene column is supplied to a third column which is a solid phosphoric acid alkylation catalyst. The olefin act- operated to provide a substantially pure diethylbenzene ing compound may be selected from materials such as overhead fraction which contains from 1 0 to 90% prefer- monoolefins, diolefins, polyolefins, actylenic hydrocar- ably 20 to 60% of the total diethylbenzene feed to the bons, halides, alcohols, and . The out- column. The diethylbenzene overhead fraction is recy- put from the alkylation reaction zone, which includes 40 cled to the alkylation reactor while a side cut containing polyethylbenzenes, is supplied to a transalkylation reac- the remaining diethylbenzene and triethylbenzene and tion zone along with an aromatic substrate, e.g., ben- higher molecular weight compounds is supplied to the zene. The transalkylation zone is loaded with an acid transalkylation reactor along with benzene. The effluent extracted crystalline aluminosilicate catalyst, specifically from the transalkylation reactor is recycled to the ben- mordenite, and is operated in a upf low mode. Exemplary 45 zene column. transalkylation conditions including a liquid hourly space U.S. Patent No. 4,774,377 to Barger et al. discloses velocity of 1 .0, a pressure of 3447 kPa (500 psig) and a an alkylation/transalkylation process which, like the temperature of 250°C. The output from the transalkyla- above-described Wight process, involves the use of sep- tion zone is supplied to a separation zone from which a arate alkylation and transalkylation reaction zones, with polyalkylaromatic, e.g., polyethylbenzene, is withdrawn so recycle of the transalkylated product to an intermediate and recycled to the alkylation reaction zone. separation zone. In the Barger process, the temperature Another alkylation transalkylation process is dis- and pressure conditions are adjusted so that the alkyla- closed in U.S. Patent No. 4,008,290 to Ward. Ward, like tion and transalkylation reactions take place in essen- the patent to Pollitzer, discloses the use of a solid phos- tially the liquid phase. The transalkylation catalyst is an phoric acid catalyst in the alkylation zone. In the Ward 55 aluminosilicate molecular sieve including X-type, Y-type, process, benzene is reacted with propylene to produce ultrastable-Y, L-type, omega type and mordenite type cumene. The output from the alkylation reactor in Ward zeolites with the latter being preferred. The catalyst is split so that a portion, containing principally benzene employed in the alkylation reaction zone is a solid phos- and cumene, is recycled to the alkylation reactor. phoric acid containing material. Aluminosilicate alkyla-

2 3 EP 0 467 007 B1 4 tion catalysts may also be employed and water varying alkylated product comprising a mixture of monoalkyl and from 0.01 to 6 volume percent is supplied to the alkylation polyalkyl benzenes. In this embodiment of the invention reaction zone. The output from the alkylation reaction the alkylation zone may be operated under liquid phase zone is supplied to first and second separation zones. In or vapor phase conditions with the output from the alkyla- the second reaction zone intermediate aromatic prod- 5 tion zone being subjected to separation steps as ucts and trialkylaromatic and heavier products are sep- described above. The transalkylation reaction zone is arated to provide an input to the transalkylation reaction operated at an average temperature below the average zone having only dialkyl aromatic components, or temperature of the alkylation reaction zone and under diethylbenzene in the case of an ethylbenzene manufac- conditions to maintain the benzene in the liquid phase. turing procedure or diisopropylbenzene in the case of w In a specific application of this embodiment of the inven- cumene production. A benzene substrate is also sup- tion to a procedure employing vapor phase ethylation of plied to the transalkylation zone for the transalkylation benzene followed by liquid phase transalkylation, the reaction and the output from the transalkylation zone is average temperature of the transalkylation reaction zone recycled to the first separation zone. The alkylation and is at least 100°C less than the average temperature of transalkylation zones may be operated in a downflow, 15 the alkylation reaction zone. upf low or horizontal flow configurations. In yet a further aspect of the invention involving the alkylation of a benzene feed stock with a C2-C4 alkylating SUMMARY OF THE INVENTION agent, the alkylation catalyst is selected from the group consisting of zeolite beta, zeolite omega, and zeolite Y In accordance with the present invention there is 20 and the alkylation reactor is operated under conditions provided an alkylation-transalkylation process involving to maintain the benzene feed stock in the liquid phase alkylation of an aromatic substrate with a C2-C4 alkylat- as described previously. The effluent from the alkylation ing agent coupled with separation to recover a reactor is subjected to separation steps along the lines monoalkylated aromatic product and liquid phase described above and subsequent to separation to transalkylation of a polyalkylated product. In one aspect 25 recover the desired monoalkylbenzene product, e.g., of the invention, both the alkylation and transalkylation ethylbenzene or cumene, at least a portion of the poly- reactions are carried out in the liquid phase over molec- alkylbenzene fraction including substantially all of the ular sieve aromatic alkylation and transalkylation cata- dialkylbenzene content and a predominant portion of the lysts. The output from the alkylation reaction zone is trialkylbenzene content is supplied to the transalkylation supplied to a separation zone which is operated to pro- 30 zone containing a transalkylation catalyst selected from duce a lower boiling fraction comprising the aromatic a group consisting of a zeolite Y and zeolite omega. Pref- substrate, which may be recycled to the alkylation reac- erably the alkylation catalyst comprises zeolite beta. It is tion zone, and a higher boiling fraction comprising a mix- also preferred that the transalkylation catalyst comprise ture of monoalkylated and polyalkylated aromatics. The zeolite omega. higher boiling fraction is supplied to a second separation 35 In a further embodiment of the invention directed zone to produce a second lower boiling fraction compris- specifically to the production of ethylbenzene, in which ing the desired monoalkylated product and a higher boil- the alkylation reaction takes place over an aromatic ing fraction comprising polyalkylated product. alkylation catalyst selected from the group consisting of At least a portion of the polyalkylated fraction includ- zeolite beta and zeolite omega, the output from the ing substantially all dialkylated and trialkylated aromatics 40 alkylation reaction zone is supplied to a benzene sepa- is supplied, along with the aromatic substrate, to a ration zone. A higher boiling fraction comprising an ethyl- transalkylation reaction zone containing a molecular benzene/polyethylbenzene mixtures is supplied from the sieve transalkylation catalyst. The transalkylation zone benzene separation zone to an ethylbenzene separation is operated under liquid phase conditions to cause dis- zone. This zone is operated to produce a lower boiling proportionation of the polyalkylated fraction to arrive at 45 product fraction comprising ethylbenzene and a higher a disproportionation product having a reduced poly- boiling fraction comprising polyethylbenzene containing alkylated aromatic content and an enhanced no more than 5 wt. % ethylbenzene. The polyethylben- monoalkylated aromatic content. At least a portion of the zene fraction is supplied along with benzene to a disproportionation product is supplied to the first sepa- transalkylation reaction zone which preferably contains ration zone. In a specific application of the invention so50 a transalkylation catalyst selected from the group con- directed to the production of ethylbenzene or cumene, sisting of zeolite Y and zeolite omega. the output from the transalkylation zone is supplied to a third separation zone from which benzene and a BRIEF DESCRIPTION OF THE DRAWINGS monoalkyl benzene fraction (ethylbenzene or cumene) is recovered and recycled to the separation zone. 55 FIGURES 1a-1c and 2a-2c are graphs illustrating In another embodiment of the invention, a benzene the results of transalkylation experiments carried out feed stock and a C2-C4 alkylating agent are supplied to using two different zeolite Y catalysts. an alkylation reaction zone containing a molecular sieve alkylation catalyst and which is operated to produce an

3 5 EP 0 467 007 B1 6

FIGURES 3a-3c are graphs illustrating the results of As noted previously, a conventional process for the experimental work carried out in the transalkylation of production of ethylbenzene involves recycling polyethyl- diethylbenzene using zeolite omega. benzenes, separated from the ethylbenzene product, to FIGURES 4a-4c are a series of graphs showing the alkylation reactor where they undergo transalkylation experimental work carried out with a rare earth zeolite, s to yield ethylbenzene. A byproduct of this procedure is FIGURES 5a, 5b and 6 are graphs illustrating further increased yield in the effluent from the alkylation experimental work employing a zeolite Y catalyst. reactor. The presence of complicates down- FIGURE 7 is a simplified schematic flow diagram stream processing and separation steps. A particular illustrating one embodiment of the invention in which a impact of a significant xylene content in the product polyethylbenzene fraction is subjected to a residue 10 stream is that it often mandates operation of the distilla- extraction step prior to transalkylation. tion column from which the ethylbenzene is taken over- FIGURE 8 is a schematic illustration of a modifica- head in a manner to provide a substantial ethylbenzene tion of the process of FIGURE 7 in which the output from content, oftentimes 15-20% or more, in the bottom pol- the transalkylation reactor is subjected to a separation yethylbenzene fraction. For example, ethylbenzene pro- step prior to recycle. is duced in accordance with the present invention can be FIGURE 9 is a simplified schematic illustration of yet employed in the production of by catalytic dehy- another embodiment of the invention in which the bot- drogenation. The boiling points of ortho xylene and sty- toms fraction from an ethylbenzene column is supplied rene are very close, within 1°C of one another. As a directly to a transalkylation reactor with the output of the practical matter, the ethylbenzene specifications will call transalkylation reactor being supplied to a downstream 20 for a very low xylene content, normally less than 2000 separation zone. ppm. In order to meet this specification, it is normally FIGURE 10 is a schematic flow diagram showing a necessary to operate the ethylbenzene column under modification of the embodiment of FIGURE 9. moderate distillation conditions resulting in a high ethyl- benzene content in the bottoms fraction as described DETAILED DESCRIPTION 25 above. The present invention, by carrying out polyethyl- benzene transalkylation in a separate reactor under rel- The preferred application of the invention involves atively mild liquid phase conditions, minimizes the xylene liquid phase alkylation over a molecular sieve alkylation make in the manufacturing process. This enables ethyl- catalyst selected from the group consisting of zeolite benzene recirculation to be reduced by limiting the ethyl- beta and zeolite omega coupled with liquid phase 30 benzene content in the polyethylbenzene fraction to 5 transalkylation over a molecular sieve transalkylating wt.% or less and, where preferred catalysts are used to catalyst selected from the group consisting of zeolite Y further minimize xylene make, down to about 2 wt.% or and zeolite omega. An especially preferred embodiment less ethylbenzene. of the invention involves the use of zeolite beta as an A preferred aspect of the present invention involves alkylation catalyst and zeolite omega as a transalkylation 35 supplying the polyethylbenzene fraction, including both catalyst. However, as will appear below, other molecular diethylbenzene and the triethylbenzene and higher sieve catalysts can be employed in carrying out the molecular weight compounds to the transalkylation reac- present invention. Moreover, while a preferred applica- tor as contrasted with separating out a substantial por- tion of the invention is in the use of liquid-phase tion of the diethylbenzene for recycle to the alkylation transalkylation in conjunction with liquid-phase alkyla- 40 zone, as disclosed in the aforementioned patent to tion, the invention can be carried out employing vapor- Wight, or separating out trialkylaromatics with phase alkylation, as disclosed, for example, in the afore- transalkylation only of dialkylbenzene, as disclosed in mentioned patent to Dwyer, coupled with liquid-phase the aforementioned patent to Barger. In this respect, transalkylation and appropriate recycle of the depending upon the configuration of the interface of the transalkylated product to a separation zone. 45 transalkylation reactor and polyethylbenzene or other In its more general aspects, the invention involves separation zones, substantially all of the diethylbenzene transalkylation coupled with aromatic alkylation employ- and substantially all or most of the triethylbenzene con- ing C2-C4 alkylating agents which, broadly stated, can tent will be supplied to the transalkylation reactor. In be alkylating agents of the type disclosed in the afore- either case, the practical effect of this embodiment of the mentioned patent to Pollitzer et al., such as olefins, so invention is that recycle to the alkylation reactor is limited , alkyl halides, alcohols, ethers and esters. The to benzene and lighter components, e.g., ethylene, while most widely used alkylating agents are ethylene and pro- most, if not all of the triethylbenzenes together with pylene applied in the production of ethylbenzene and diethylbenzenes are retained in the system ultimately for cumene, respectively. The invention is especially appli- conversion to benzene and ethylbenzene. This offers cable to the ethylation of benzene under conditions in a ss significant advantages over the prior art processes, not manner in which byproduct xylene yields are reduced only in terms of reduced xylene make as described pre- and the invention will be described specifically by refer- viously, but also in terms of ultimate product yield. ence to the production of ethylbenzene together with the In the transalkylation zone the LHSV (liquid hourly attendant transalkylation of polyethylbenzenes. space velocity) based upon benzene and alkylbenzenes

4 7 EP 0 467 007 B1 8 is less than the LHSV in the primary reaction zone based along with the production of various other components upon benzene - preferably less than one half thereof - including xylenes. the value itself being within the range 1-10. In a first test run, the catalyst used was a commer- In experimental work relative to the invention a cially available zeolite Y (identified herein as Catalyst A) number of catalysts were employed in transalkylation s in which the inlet temperature was progressively tests carried out in an upflow, flooded-bed reactor, that increased up to about 235°C and stabilized there with an is, only a liquid phase was in contact with the catalyst. average temperature increase through the reactor of The feed employed in this experimental work was an only 1 0 or 2°C. The results of this experimental work are approximate 1 :1 mixture of benzene and the polyethyl- illustrated in FIGURES 1a-1c in which percent diethyl- benzene overheads fraction from a commercial opera- n benzene conversion C, percent selectivity to ethylben- tion employing vapor-phase alkylation of benzene to zene, S, ortho xylene production O, in ppm, and produce ethylbenzene. A typical feed employed in the temperature, T, °C are plotted as curves 11, 12, 14 and experimental work had the composition as shown below 16, respectively versus the catalyst age A, in hours, on in Table I. the abscissa. As can be seen from an examination of the 15 data presented in FIGURE 1, the diethylbenzene con- TABLE I version stabilized in about the 32-37% range for a reactor Component Wt.% temperature of about 237°C with the catalyst showing very little deactivation over the duration of the run. The Non-aromatics 0.032 selectivity to ethylbenzene was virtually 100%. During Benzene 50.241 20 the run, O-xylene production stabilized at about 400 to 500 Toluene 0.000 ppm. Another test run was carried out using an experi- Ethylbenzene 6.117 mental zeolite Y identified herein as catalyst B. The results of this run are set forth in FIGURES 2a-2C in p + M-Xylene 0.000 25 which curves 18, 19,21 and 22 are graphs of diethylben- Styrene 0.063 zene conversion, C, selectivity to ethylbenzene, S, parts o-Xylene 0.066 per million o-xylene, O, and temperature, T, respectively plotted as a function of catalyst Age A. In this experiment, Cumene 3.973 the catalyst was run for nearly 400 hours with the tem- n Propylbenzene 7.816 30 perature, after initialization, increasing slightly with time to a final value of about 240°C. As can be seen diethyl- 2.053 m + p Ethyltoluene benzene conversion was relatively good, mostly in the 1 ,3,5-Trimethylbenzene 0. 1 28 30-40% range at relatively moderate temperatures. Selectivity to ethylbenzene was greater than 90% and o-Ethyltoluene 0.356 35 during most of the run was virtually at 100%. The o- 1 ,2,4-Trimethylbenzene 0.536 xylene content of the product stream stabilized at about 900 1 ,2,3-Trimethylbenzene 0.401 ppm. Yet another test run was carried out employing a m-Diethylbenzene 14.808 zeolite omega catalyst identified herein as catalyst C. o + p-Diethylbenzene 7.328 40 The results here in terms of diethylbenzene conversion, selectivity and as a function of time and temperature are Butylbenzenes 1.653 set forth in FIGURES 3a-3c. In FIGURE 3 curves 24, 25, Heavies 4.429 27 and 28 are graphs of diethylbenzene conversion, selectivity to ethylbenzene, o-xylene content (ppm), O, and temperature, T, °C as a function of catalyst age on the abscissa. As shown in FIGURE 3, diethylbenzene In the experimental work, the average pressure was conversion was, on balance, slightly better than for cat- about 2068 kPa (300 psia) with a pressure drop across alysts A and B, and fell generally into the 40-50% range the reactor ranging from about 34 to 1 03 kPa (5 to 15 at reactor temperatures ranging from about 2 1 0° to about psi). The temperature profile across the reactor was rel- so 236°C. Selectivity to ethylbenzene was more than 90% atively constant with an endotherm from the inlet to the over much of the run at virtually 1 00%. O-xylene content outlet of less than 10°C and usually less than 5°C. The stabilized at about 800-900 ppm. The catalyst showed experimental runs were initiated at relatively low temper- very little deactivation over the life of the run. atures, usually less than 100°C and progressively A rare earth zeolite Y identified herein as catalyst D increased as described later. The space velocity was ss was employed in yet another test. The results for catalyst maintained relatively constant at a value of 6 hr"1 (LHSV) D are set forth in FIGURES 4a-4c with curves 30, 32, 33 based on the total hydrocarbon feed. Diethylbenzene and 35 representing graphs of diethylbenzene conver- conversions and selectivity to ethylbenzene were meas- sion, selectivity to ethylbenzene, ppm o-xylene and tem- ured as a function of catalyst age (duration of the run) perature, respectively, as a function of catalyst age.

5 9 EP 0 467 007 B1 10

Catalyst D showed relatively good results including mixed in approximately equal parts with benzene. Unlike diethylbenzene conversion in the 40-50% range. Initial the feed stock employed in the experiment work of FIG- selectivity was about 100%, with selectivity falling off URES 1 through 4, the pure diethylbenzene feed stock slightly to about 90% toward the end of the run. While contained only very small amounts of material suscepti- good conversion and selectivity were achieved, the reac- 5 ble to cracking or other conversion reactions, e.g., tion temperature was substantially higher than for the deethylation, to produce xylenes and was also free of zeolites Y and omega, rising to about 270°C at the con- xylenes. The make up of the feed stock in this experi- clusion of the run, about 210 hours. mental work is set forth below in Table II. The feeds for the experimental workdepicted in FIG- TABLE II URES 1-4 conformed generally to the composition shown in Table I. However, the feed for the first test run Components Wt.% (catalyst A) was free of ortho xylene and the feed for the Non Aromatics 0.01 second run (catalyst B) contained about 0.02% para and meta xylene. Benzene 56.58 Additional experimental work under the above-iden- 15 Toluene 0.09 tified conditions were carried out employing three addi- tional catalysts; catalyst E, a cation exchange resin Ethylbenzene 0.01 available from Rohm and Haas under the designation Xylenes 0.0000 Amberlyst 1 5, catalyst E a superacidic alumina available from Harshaw-Filtrol under the designation 3998 and 20 n-PR-BZ 0.02 catalyst G a nickel modified mordenite available from m,p-ethyltoluene 0.03 Union Carbide under the designation Ni-Cn9040. Cata- o-ethyltoluene 0.01 lyst E showed little diethylbenzene conversion and no ethylbenzene production up to the time the experiment 124 trimethylbenzene terminated, at about 50 hours and of 25 was a temperature sec-BU-BZ 0.47 155°C, due to experimental difficulties. Catalyst F pro- duced diethylbenzene conversions ranging from about 123 Trimethylbenzene 10 to 20% at temperatures ranging from about 300°- m.Diethylbenzene 27.62 450°C with selectivity to ethylbenzene for the most part being less than 50%. Catalyst G was run for 100 hours 30 o,p-diethylbenzene 14.27 at temperatures ranging up to 350°C and showed almost n-BU-BZ 0.35 no diethylbenzene conversion. The zeolite Y catalysts identified above as Catalyst Heavies 0.54 A and B were also used in down flow trickle bed reactors where a substantial gas phase was present. Fresh and regenerated catalysts were used. This experimental work was carried out at pressures of about 2275 kPa In this test run, the inlet and outlet pressures were (330 psig), nominal space velocities of about 10hr"1 held at 2137 and 2103 kPa (310 and 305 psig), respec- (LHSV) and average reactor temperatures of about tively. The average temperature of the reactor was 300°C in the case of fresh catalyst A, about 300°-400°C 40 increased approximately linearly with time from an initial in the case of fresh catalyst B and about 200°C in the value of about 198° to a final value of about 298°C. The case of the regenerated catalysts. For fresh catalyst A, space velocity was generally held within the range of initial diethylbenzene conversion was about 24% but this about 5.8-6.0hr"i (LHSV) with the exception of about fell off rapidly after a few hours. The catalyst was then two-thirds of the way through the test where it fell to about regenerated and under the less severe temperature con- 45 5.1 before recovering to the higher value. ditions of about 200°C, initial diethylbenzene conversion The results of this test run are set forth in FIGURES was high, about 60% but this, again, reduced to only a 5 and 6. In FIGURE 5a, curve 38 is a graph of tempera- few percent after about 24 hours. ture, T, versus catalyst age A in hours on the abscissa. When employing fresh catalyst B the initial diethyl- In FIGURE 5b curves 40 and 41 are graphs of percent benzene conversion was over 50%, but this fell to about so selectivity to ethylbenzene and percent ethylbenzene 20% after about 5 hours and then decreased further to conversion, respectively. Curve 42 is a graph of the total only a few percent. The regenerated catalyst B, when xylene make, X, expressed in ppm, based upon the run at the lower temperature of about 200°C, showed an amount of ethylbenzene produced. FIGURE 6, shows initial diethylbenzene conversion of about 58% which the relationship between ethylbenzene conversion and declined to about 27% after 29 hours, at which time the 55 temperature. Curve 43 is a graph of ethylbenzene con- run was terminated. version, C, on the ordinate versus temperature, T, on the Yet additional experimental work was carried out abscissa. employing the zeolite Y identified above as catalyst B in As indicated by the data set forth in FIGURE 5, which the feed was a relatively pure diethylbenzene xylene make remained low throughout the test run. No

6 11 EP 0 467 007 B1 12 xylene was produced until the temperature was no more than 5% as discussed previously, is supplied to increased to about 260°C (which generally corre- polyethylbenzene separation zone 68. The bottoms frac- sponded to the reduction in space velocity to about 5. 1 tion of column 68 comprises a residue. The overhead hours"1 as reported previously). Percent conversion fraction from column 68, containing polyethylbenzene, remained good until the temperature was increased 5 triethylbenzene (usually in relatively small quantities) above 280°C. As indicated in FIGURE 6, ethylbenzene and a minor amount of ethylbenzene is supplied to a conversion appears to remain above 50% over a temper- transalkylation reaction zone 72. By minimizing the ature range of about 200°-290°C with the optimum range amount of ethylbenzene recovered from the bottom of appearing to be about 210° to 280°C. column 65, the ethylbenzene content of the transalkyla- With further reference to the drawings, FIGURE 7 n tion feed stream is kept small in order to drive the through 10 illustrate schematic flow diagrams illustrating transalkylation reaction in the direction of ethylbenzene different embodiments of the invention. It will be production. The polyethylbenzene fraction withdrawn assumed for purposes of discussion that the invention is overhead through line 70 is mixed with benzene supplied applied in the production of ethylbenzene by reaction of via line 73 and then supplied to the transalkylation reac- ethylene with benzene and that the alkylation reaction n15 tor 72. The mol ratio of benzene to polyethylbenzenes as carried out in a flooded-bed liquid-phase alkylation should be at least 1:1 and preferably is within the range reactor employing zeolite beta, zeolite Y or zeolite of 1 :1 to 4:1 . The output from the transalkylation reactor omega as the alkylation catalyst. However, as noted pre- containing benzene, ethylbenzene and diminished viously and as discussed in greater detail below, the amounts of polyethylbenzenes is supplied via line 75 to alkylation step can be conducted as a vapor- phase reac- 2120 the benzene column 61 . tion employing a catalyst such as silicalite or ZSM-5. In the process depicted in FIGURE 7, the alkylation Referring first to FIGURE 7, a feed stream 50 con- reaction is carried out in the liquid phase with dehydra- taining ethylene and benzene supplied via lines 51 and tion of feed to the alkylation reactor. As noted previously, 52, respectively, is passed first to a dehydrator 54, where the invention may be carried out employing vapor-phase the water content is reduced to a level of about 1 00 ppm 2125 alkylation followed by liquid phase transalkylation and in or less, preferably about 50 ppm or less, and then to an such reactions, depending upon the catalyst employed, alkylation reaction zone 56. The alkylation reactor which significant quantities of water maybe included in the feed may comprise a plurality of series connected adiabatic to the alkylation reactor. In this case, it may be necessary reactors with interstage injection of ethylene and also to separately accomplish dehydration of the feed to the interstage cooling, normally will be operated at an aver- 3<30 transalkylation reactor. Such dehydration may take place age temperature of about 220°C and under sufficient at any point upstream of the transalkylation reactor, and pressure, about 4137 kPa (600 psia) or above, to main- if necessary, dehydration should be accomplished with tain the benzene in the liquid phase and at least about 2 respect to the fresh benzene feed supplied via line 73 as mole percent of ethylene solublized in the benzene. As well as with respect to the polyethylbenzne component an alternative to using adiabatic reactors, one or more 353; produced during the alkylation reaction. isothermal reactors can be employed with suitable cool- FIGURE 8 discloses a modification of the process ing means used to maintain a substantially constant tem- disclosed in FIGURE 7 in which the transalkylation reac- perature (little or no temperature differential) from the tor output is subjected to further treatment prior to recy- inlet to the outlet of the reactor. The effluent stream from cle to the separation system. The embodiment of the alkylation reactor is supplied to a prefractionation col- 4t40 FIGURE 8 is particularly useful in those cases in which umn 58 which is operated to provide a light overheads relatively high conversion is achieved in the transalkyla- fraction including benzene which is supplied via line 59 tion reactor. In the embodiment of FIGURE 8, the alkyla- to the alkylation reactor input and a heavier liquids frac- tion reactor and separation system is identical to that of tion containing benzene, ethylbenzene and polyethyl- FIGURE 7 and like components are indicated by the benzenes. 4!45 same reference characters. However, the output from the The output from the prefractionation zone 58 is sup- transalkylation reactor is supplied to a secondary sepa- plied via line 60 to a benzene separation zone 61 . The ration zone 77 which may take the form of a distillation overhead fraction from column 61 contains the remains column which is operated in a manner to produce a bot- benzene which is recycled via line 62 to the alkylation tom purge stream withdrawn via line 78 and a recycle reactor input. The heavier bottoms fraction from column 50st stream withdrawn via line 80 and supplied to the ben- 61 is supplied via line 64 to an ethylbenzene separation zene column. zone 65. The overheads fraction from column 65, of The purge stream containing heavy hydrocarbons is course, comprises ethylbenzene which is supplied to withdrawn from the system, thus providing a partially sin- storage or to any suitable product destination. By way of gle pass system in which high molecular weight hydro- example, the ethylbenzene may be used as a feed st carbons are not recirculated. stream to a styrene plant in which styrene is produced FIGURE 9 illustrates yet another embodiment of the by the dehydrogenation of ethylbenzene. The bottoms invention in which the polyethylbenzene fraction recov- fraction containing polyethylbenzenes, heavier aromat- ered from the ethylbenzene column is directly passed to ics and preferably only a small amount of ethylbenzene, a transalkylation reactor. In FIGURE 9, the same system

7 13 EP 0 467 007 B1 14 components as shown in FIGURES 7 and 8 are desig- catalyst to produce an alkylated product com- nated by like reference numerals. As shown in FIGURE prising a mixture of monoalkylated and poly- 9, the output from the ethylbenzene column 65 is mixed alkylated aromatic products; with benzene supplied via line 82 and supplied to the transalkylation reactor 84. Here, the entire polyethylben- 5 d) recovering said alkylated product from said zene fraction is subjected to transalkylation. The condi- reaction zone and supplying said product from tions employed in reactor 84 may be the same as said reaction zone to a separation zone for the described above with the ratio of benzene to polyethyl- separation of said aromatic substrate; benzenes ranging from about 1 :1 to 4:1 . It will be recognized that the procedure depicted in 10 e) operating said separation zone to produce a FIGURE 9 is similar to that of FIGURE 8 except that the lower boiling fraction comprising said aromatic entire bottoms fraction from the ethylbenzene column is substrate and a higher boiling fraction compris- subjected to the transalkylation reaction. Limiting the ing a mixture of monoalkylated aromatic-poly- ethylbenzene content of the input to the transalkylation alkylated aromatic mixture; reactor to no more than 5%, preferably 2% or less is 15 especially significant here in establishing conditions pro- f) supplying said higher boiling fraction from said moting the transalkylation reaction. The output from the separation zone to a second separation zone; transalkylation reactor is applied via line 85 to a post transalkylation separation zone 86 which may take the g) operating said second separation zone to form of a distillation column operated to produce an over- 20 produce a second lower boiling fraction com- head fraction that is comprised predominantly of ben- prising monoalkylated aromatic product and a zene and ethylbenzene and a bottoms fraction, higher boiling fraction comprising heavier poly- composed predominantly of Cg and Cm hydrocarbons alkylated aromatic product; such as ethyltoluene, cumene, butylbenzene etc., which is eliminated from the recycle stream by purge line 88. 25 h) supplying at least a portion of said poly- The overheads fraction is recycled through line 89 to the alkylated aromatic product including substan- benzene column similarly as described above. tially all of the dialkylated and trialkylated The embodiment of FIGURE 10 is similar to that of aromatics in said polyalkylated product to a FIGURE 9 except that the transalkylation reactor output transalkylation reaction zone containing a is split, with a portion being directly supplied to the ben- 30 molecular sieve transalkylation catalyst; zene column 61 via line 92 and the remainder to the sep- aration zone 86 which is operated as described above. i) supplying said aromatic substrate to said The configuration of FIGURE 10 provides a means for transalkylation zone; maintaining a low concentration of Cg and C10 hydrocar- bons in the system and reduces the energy costs of oper- 35 j) operating said transalkylation reaction zone ating column 86. Typically about 60% or more of the under temperature and pressure conditions to transalkylation reactor output is recycled directly to the maintain said aromatic substrate in the liquid benzene column 61 with the remainder being directed to phase and effective to cause disproportionation the separation zone 86. of said polyalkylated aromatic fraction to arrive Having described specific embodiments of the 40 at a disproportionation product having a present invention, it will be understood that modification reduced polyalkylated aromatic content and an thereof may be suggested to those skilled in the art, and enhanced monoalkylated aromatic content; and it is intended to cover all such modifications as fall within the scope of the appended claims. k) supplying at least a portion of said dispropor- 45 tionation product to said first recited separation Claims zone.

1. In an alkylation-transalkylation process, the steps 2. Process according to Claim 1 wherein said aromatic comprising : substrate is benzene, said alkylating agent is an 50 ethylating or propylating agent, and further compris- a) supplying a feed stock containing an aromatic ing prior to step (k) in Claim 1 , supplying the output substrate into a reaction zone containing a from said transalkylation zone to a third separation molecular sieve aromatic alkylation catalyst; zone and operating said third separation zone to pro- duce a lower boiling fraction comprising a benzene- b) supplying a C2-C4 alkylating agent to said 55 monoalkylbenzene component and a higher boiling reaction zone; fraction comprising a polyalkylbenzene component and supplying said benzene-monoalkylbenzene c) causing alkylation of said aromatic substrate component to said first recited separation zone in by said alkylating agent in the presence of said accordance with step (k) of Claim 1 .

8 15 EP 0 467 007 B1 16

3. Process according to any of the preceding claims 16. Process according to claim 15 wherein said wherein said alkylation reaction zone is operated transalkylation zone space velocity is less than one under temperature and pressure conditions to cause half the space velocity of said primary alkylation vapor phase alkylation of said aromatic substrate. zone. 5 4. Process according to Claim 3 wherein said aromatic Patentanspruche substrate is benzene, said alkylating agent is ethyl- ene and said transalkylation reaction zone is oper- 1. In einem Alkylierungs-Transalkylierungs-Verfahren ated at an average temperature at least 1 00°C less umfassen die Schritte: than the average temperature of said alkylation w reaction zone. a) Zufiihren eines ein aromatisches Substrat enthaltenden Ausgangsmaterials in eine Reak- 5. Process according to any of Claims 1 to 2 wherein tionszone, die einen aromatischen Alkylie- the reaction zone at step (c) is operated at temper- rungs-Katalysator mit einem Molekularsieb ature and pressure conditions to maintain said aro- 15 enthalt; matic substrate in the liquid phase. b) Zufiihren eines C2-C4-Alkylierungsmittels in 6. Process according to Claim 1 wherein said aromatic die Reaktionszone; substrate is benzene, said alkylating agent is an ethylating agent, said alkylation catalyst is a zeolite 20 c) Durchfiihren der Alkylierung des aromati- beta or a zeolite omega and wherein at step (g) said schen Substrats mit dem Alkylierungsmittel in heavier polyalkylated aromatic product (polyethyl- der Gegenwart des Katalysators, urn ein alky- benzene) contains no more than 5 wt % liertes Produkt herzustellen, das ein Gemisch monoalkylated aromatic product (ethylbenzene). von monoalkylierten und polyalkylierten aroma- 25 tischen Produkten umfaBt; 7. Process according to any of the preceding claims wherein the aromatic substrate is benzene. d) Gewinnen des alkylierten Produktes aus der Reaktionszone und Zufiihren des Produktes 8. Process according to any of the preceding claims aus der Reaktionszone in eine Trennzone zur wherein said alkylating agent is an olefin. 30 Abtrennung des aromatischen Substrats;

9. Process according to claim 8 wherein said olefin is e) Betreiben der Trennzone zur Herstellung ethylene. einer tiefersiedenden Fraktion, die das aromati- sche Substrat enthalt, und einer hohersieden- 10. Process according to any of the preceding claims 35 den Fraktion, die ein Gemisch eines wherein said aromatic alkylation catalyst comprises monoalkylierten aromatischen-polyalkylierten a molecular sieve selected from the group consisting aromatischen Gemisches enthalt; of zeolite beta, zeolite omega and zeolite Y. f) Zufiihren der hohersiedenden Fraktion aus 11. Process according to any of the preceding claims 40 der Trennzone in eine zweite Trennzone; wherein said transalkylation catalyst comprises a molecular sieve selected from the group consisting g) Betreiben der zweiten Trennzone zur Herstel- of zeolite Y and zeolite omega. lung einer zweiten tiefersiedenden Fraktion, die ein monoalkyliertes aromatisches Produkt ent- 12. Process according to claim 10 wherein zeolite beta 45 halt, und einer hohersiedenden Fraktion, die ein is chosen. schwereres polyalkyliertes aromatisches Pro- dukt enthalt; 13. Process according to claim 11 wherein zeolite omega is chosen. h) Zufiihren von mindestens einem Teil des 50 polyalkylierten aromatischen Produkts, der im 14. Process according to claim 7 wherein said wesentlichen all die dialkylierten und trialkylier- transalkylation zone is operated at a space velocity ten Aromaten in dem polyalkylierten Produkt (LHSV) based upon benzene and alkyl benzenes enthalt, zu einer Transalkylierungsreaktions- which is less than the space velocity (LHSV) in said zone, die einen Molekularsieb-Transalkylie- primary reaction zone based upon benzene. 55 rungskatalysator enthalt;

1 5. Process according to claim 1 4 wherein said velocity i) Zufiihren des aromatischen Substrats in die in said transalkylation zone is within the range of 1 - Transalkylierungszone; 10 LHSV.

9 17 EP 0 467 007 B1 18

j) Betreiben der Transalkylierungsreaktions- 8. Verfahren nach einem der vorstehenden Ansprii- zone unter Temperatur- und Druckbedingun- che, wobei das Alkylierungsmittel ein Olefin ist. gen, urn das aromatische Substrat in der flussigen Phase zu halten, und die dazu wirk- 9. Verfahren nach Anspruch 8, wobei das Olefin Ethy- sam sind, eine Disproportionierung der polyal- 5 len ist. kylierten aromatischen Fraktion zu bewirken, urn ein Disproportionierungsprodukt mit einem 10. Verfahren nach einem der vorstehenden Ansprii- verringerten Gehalt an polyalkylierten Aroma- che, wobei der aromatische Alkylierungs-Katalysa- ten und einem erhohten Gehalt an monoalky- tor ein Molekularsieb enthalt, ausgewahlt aus der lierten Aromaten zu erhalten; und 10 Gruppe, die aus Zeolith beta, Zeolith omega und Zeolith Y besteht. k) Zufiihren von mindestens einem Teil des Dis- proportionierungsprodrnktes in die zuerst 11. Verfahren nach einem der vorstehenden Ansprii- genannte Trennzone. che, wobei der Transalkylierungs-Katalysator ein 15 Molekularsieb umfaBt, ausgewahlt aus der Gruppe, 2. Verfahren nach Anspruch 1 , wobei das aromatische die aus Zeolith Y und Zeolith omega besteht. Substrat Benzol ist, das Alkylierungsmittel ein Ethy- lierungs- Oder Propylierungsmittel ist, und das 12. Verfahren nach Anspruch 10, wobei Zeolith beta auBerdem vor dem Schritt (k) in Anspruch 1 das ausgewahlt wird. Zufiihren des AusstoBes der Transalkylierungszone 20 in eine dritte Trennzone und Betreiben der dritten 13. Verfahren nach Anspruch 11, wobei Zeolith omega Trennzone zur Herstellung einer tiefersiedenden ausgewahlt wird. Fraktion, die eine Benzol-Monoalkylbenzol-Kompo- nente umfaBt, und einer hohersiedenden Fraktion, 14. Verfahren nach Anspruch 7, wobei die Transalkylie- die eine Polyalkylbenzol-Komponente umfaBt, und 25 rungszone bei einer auf Benzol und Alkylbenzole Zufiihren der Benzol-Monoalkylbenzol-Kompo- bezogenen Raumgeschwindigkeit (LHSV) betrie- nente in die zuerst genannte Trennzone gemaB ben wird, die geringer ist, als die auf Benzol bezo- Schritt (k) von Anspruch 1 umfaBt. gene Raumgeschwindigkeit (LHSV) in der primaren Reaktionszone. 3. Verfahren nach einem der vorstehenden Ansprii- 30 che, wobei die Alkylierungsreaktionszone bei Tem- 15. Verfahren nach Anspruch 14, wobei die Geschwin- peratur- und Druckbedingungen betrieben wird, die digkeit in der Transalkylierungszone in dem Bereich eine Dampfphasenalkylierung des aromatischen von 1 bis 10 LHSV liegt. Substrats bewirken. 35 16. Verfahren nach Anspruch 15, wobei die Transalky- 4. Verfahren nach Anspruch 3, wobei das aromatische lierungszonen-Raumgeschwindigkeit weniger als Substrat Benzol ist, das Alkylierungsmittel Ethylen die Halfte der Raumgeschwindigkeit der primaren ist und die Transalkylierungsreaktionszone bei einer Alkylierungszone betragt. mindestens 100 °C unterhalbderdurchschnittlichen Temperatur der Alkylierungsreaktionszone liegen- 40 Revendications den durchschnittlichen Temperatur betrieben wird. 1 . Procede d'alkylation-transalkylation comprenant les 5. Verfahren nach einem der Anspriiche 1 bis 2, wobei etapes : die Reaktionszone im Schritt (c) bei Temperatur- und Druckbedingungen betrieben wird, bei denen 45 a) amener une charge contenant un substrat das aromatische Substrat in der flussigen Phase aromatique dans une zone de reaction conte- gehalten wird. nant un catalyseur d'alkylation aromatique a tamis moleculaire; 6. Verfahren nach Anspruch 1 , wobei das aromatische Substrat Benzol ist, das Alkylierungsmittel ein Ethy- so b) amener un agent d'alkylation C2-C4 dans la lierungsmittel ist, der Alkylierungs-Katalysator ein dite zonede reaction; Zeolith beta oder ein Zeolith omega ist und wobei im Schritt (g) das schwerere polyalkylierte aromatische c) provoquer I'alkylation du dit substrat aroma- Produkt (Polyethylbenzol) nicht mehr als 5 Gew.-% tique par le dit agent d'alkylation en presence monoalkyliertes aromatisches Produkt (Ethylben- 55 du dit catalyseur pour produire un produit alkyle zol) enthalt. comprenant un melange de produits aromati- ques monoalkyles et polyalkyles; 7. Verfahren nach einem der vorstehenden Ansprii- che, wobei das aromatische Substrat Benzol ist.

10 19 EP 0 467 007 B1 20

d) recuperer le dit produit alkyle de la dite zone monoalkylbenzene dans la dite zone de separation de reaction et amener le dit produit de la dite citee en premier lieu en accord avec I'etape (k) de zone de reaction dans une zone de separation la revendication 1 . pour la separation du dit substrat aromatique; 5 3. Procede selon une quelconque des revendications e) operer la dite zone de separation pour pro- precedentes dans lequel la dite zone de reaction duire une fraction a bas point d'ebullition com- d'alkylation est operee dans des conditions de tem- prenant le dit substrat aromatique et une perature etde pression afin de provoquer I'alkylation fraction a haut point d'ebullition comprenant un en phase vapeur du dit substrat aromatique. melange de produit aromatique monoalkyle et 10 de produit aromatique polyalkyle; 4. Procede selon la revendication 3 dans lequel le dit substrat aromatique est le benzene, le dit agent f) amener la dite fraction a haut point d'ebullition d'alkylation est I'ethylene, et la dite zone de reaction de la dite zone de separation dans une seconde de transalkylation est operee a une temperature zone de separation; 15 moyenne d'au moins 1 00°C inf erieure a la tempera- ture moyenne de la dite zone de reaction d'alkyla- g) operer la dite seconde zone de separation tion. pour produire une deuxieme fraction a bas point d'ebullition comprenant le produit aromatique 5. Procede selon une quelconque des revendications monoalkyle et une fraction a haut point d'ebulli- 20 1 et 2 dans lequel la zone de reaction a I'etape (c) tion comprenant le produit aromatique polyalk- est operee dans des conditions de temperature et yle plus lourd; de pression afin de maintenir le dit substrat aroma- tique en phase liquide. h) amener au moins une partie du dit produit aromatique polyalkyle comprenant substantiel- 25 6. Procede selon la revendication 1 dans lequel le dit lement tous les aromatiques dialkyles et trialk- substrat aromatique est le benzene, le dit agent yles du dit produit polyalkyle dans une zone de d'alkylation est un agent d'ethylation, le dit cataly- reaction de transalkylation contenant un cataly- seur d'alkylation est une zeolite beta ou une zeolite seur de transalkylation a tamis moleculaire ; omega, et dans lequel a I'etape (g) le dit produit aro- 30 matique polyalkyle plus lourd (polyethylbenzene) ne i) amener le dit substrat aromatique dans la dite contient pas plus de 5% en poids de produit aroma- zone de transalkylation; tique monoalkyle (ethylbenzene).

j) operer la dite zone de reaction de transalky- 7. Procede selon I'une quelconque des revendications lation dans des conditions de temperature et de 35 precedentes dans lequel le dit substrat aromatique pression af in de maintenir le dit substrat aroma- est le benzene. tique en phase liquide et afin de provoquer la dismutation de la dite fraction aromatique poly- 8. Procede selon I'une quelconque des revendications alkylee pour arriver a un produit de dismutation precedentes dans lequel le dit agent d'alkylation est ayant une teneur reduite en aromatique polyalk- 40 une define. ylee et une teneur accrue en aromatique monoalkylee; et 9. Procede selon la revendication 8 dans lequel la dite define est I'ethylene. k) amener au moins une partie du dit produit de dismutation dans la dite zone de separation 45 1 0. Procede selon I'une quelconque des revendications citee en premier lieu. precedentes dans lequel le dit catalyseur d'alkyla- tion aromatique comprend un tamis moleculaire 2. Procede selon la revendication 1 dans lequel le dit choisi dans le groupe constitue des zeolite beta, substrat aromatique est le benzene, le dit agent zeolite omega et zeolite Y. d'alkylation est un agent d'ethylation ou de propyla- so tion, et comprenant, en supplement, avant I'etape (k) 1 1 . Procede selon I'une quelconque des revendications de la revendication 1 , amener ce qui sort de la dite precedentes dans lequel le dit catalyseur de tran- zone de transalkylation dans une troisieme zone de salkylation comprend un tamis moleculaire choisi separation et operer la dite troisieme zone de sepa- dans le groupe constitue des zeolite Y et zeolite ration pour produire une fraction a bas point d'ebul- 55 omega. lition comprenant un constituant benzene- monoalkylbenzene et une fraction a plus haut point 12. Procede selon la revendication 10 dans lequel la d'ebullition comprenant un constituant polyalkylben- zeolite beta est choisie. zene, et amener le dit constituant benzene-

11 21 EP 0 467 007 B1

13. Procede selon la revendication 11 dans lequel la zeolite omega est choisie.

14. Procede selon la revendication 7 dans lequel la dit zone de transalkylation est operee a une vitesse s spatiale (LHSV), basee sur le benzene et les alkyl- benzenes, qui est inferieure a la vitesse spatiale (LHSV), basee sur le benzene, de la dite premiere zone de reaction. 10 1 5. Procede selon la revendication 1 4 dans lequel la dite vitesse dans la dite zone de transalkylation est dans la gammede 1-10 LHSV.

1 6. Procede selon la revendication 1 5 dans lequel la dite is vitesse spatiale de zone de transalkylation est infe- rieure a la moitie de la vitesse spatiale de la dite pre- miere zone d'alkylation.

55 EP 0 467 007 B1

FIG. 1a

^ 230

FIG. 1c 150 200 250 A (Hours)

13 EP 0 467 007 B1

FIG. 2 c 50 100 150 200 250 300 350 400 A (Hours)

14 EP 0 467 007 B1

FIG. 3 a

2000

0 (ppm)

FIG. 3 b

FIG. 3c 50 100 150 200 250 300 350 400 A (Hours)

15 EP 0 467 007 B1

60

A (Hours)

16 EP 0 467 007 B1

17 EP 0 467 007 B1

FIG. 7

SEP

71

FIG. 8 B0-> rKL5H B2 t^-78 PEB OH PURGE 73 RECYCLE STREAM EP 0 467 007 B1

FRESH B2 FIG. 9 3Z.EB

FRESH B2 FIG. 1 0 BZ.EB

19