Thermal Insulation from Wood for Buildings: Effects of Moisture and Its Control Abstract
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U.S.D.A. FOREST SERVICE RESEARCH PAPER FPL 86 JULY 1968 U.S. DEPARTMENT OF AGRICULTURE FOREST SERVICE FOREST PRODUCTS LABORATORY MADISON, WIS. THERMAL INSULATION FROM WOOD FOR BUILDINGS: EFFECTS OF MOISTURE AND ITS CONTROL ABSTRACT Thermal insulation is an important component of modern homes and other buildings. It provides for the comfort required for livability and, when properly designed for and installed, pays �or itself in fuel savings during winter heating and power savings during summer cooling. Various kinds of thermal insulation made from wood are described. Consider ations required for proper design are discussed. Design values for wood and wood-base materials are presented. Methods are presented for estimating heat flow, fuel savings, and temperatures on surfaces and within typical con structions. The effects of moisture as influenced by insulation and cold weather are discussed. Proper vapor barrier practice for good results are presented. This Paper is a revision of U.S. Forest Products Laboratory Report 1740, “Thermal Insulation Made of Wood-Base Materials-- Its Application and Use in Houses, ” originally prepared by L. V. Teesdale in 1949. FOREWORD Wood and wood-base materials are by nature relatively good heat insulators. The natural fiber of wood is in itself a hollow cell which provides a minute air space, hence an insulating unit. Thermal insulations, usually considered to be materials with a unit conductivity of less than are frequently made from wood and wood fiber. The need for factual information on the heat flow factors of materials is more important today because of higher fuel and power costs for winter heat- ing and summer cooling (air conditioning), greater overall comfort demands by the user, and the cost of the equipment needed to maintain this desired comfort. The Forest Products Laboratory, during the course of its engineering investi- gations and allied studies extending over the past 57 years, has obtained much basic information on the thermal insulation of wood and wood-base materials, including their influence on fuel economy, comfort of occupants, attic ventilation, vapor barriers, and cold weather condensation. It is the purpose of this publica- tion to present such information, together with procedures necessary for calculating the thickness of insulation required for a specified installation and the influence of the other components of a building. The fullest efficiency to be derived from the use of insulation, as with any material, is in large part dependent on how it is used. The selection of the wrong materials, the use of improper thicknesses of materials, or faulty installation methods can constitute a severe drain on the owner’s income as well as on the Nation’s resources. This publication is intended to aid in independent judgment regarding insula- tion. To prudent buyers, a knowledge of the fact that they are using insulation is insufficient. Accordingly, this publication aims to assist in a careful estima- tion of where, when, and why insulation is needed; to show how the different wood-base materials meet specific requirements; and to emphasize some of the principles frequently overlooked that should be followed in the proper installa- tion of insulation. CONTENTS Page Introduction . 1 Fundamentals for heating and cooling . 2 Methods of heat transfer . 2 Thermal properties of materials . 3 Method of computing thermal conductivities . 10 Type of window . 14 Inside surface temperatures . 14 Why insulate and where . 16 Influence of insulation on comfort . 16 Relation of climate to insulation . Insulation requirements . 17 Using tables of calculated coefficients of transmission . 20 Where to insulate . 20 Reducing heat loss in existing buildings . 22 Fuel savings from insulation . 23 Influence of insulation on dirt pattern development . 25 Wood and wood-base insulations . 26 Rigid insulation . 26 Flexible insulation . 28 Fill insulation . 28 Reflective insulation . 28 Miscellaneous insulating materials . 29 Cold weather and other condensation as influenced by insulation . 29 Condensation within walls and roofs . 29 Effect of insulation on condensation . 32 Vapor pressure-permeability relationships . 33 Vapor barriers . 35 Ventilation in attics and roofs . 37 Crawl space condensation control . 39 Condensation on interior wall surfaces . 41 Effect of humidity on comfort and health . 41 FPL 86 ii THERMAL INSULATION FROM WOOD FOR BUILDINGS: EFFECTS OF MOISTURE AND ITS CONTROL By WAYNE C. LEWIS, Engineer 1 Forest Products Laboratory Forest Service U.S. Department of Agriculture INTRODUCTION added thermal insulation. These savings will in themselves return the added cost of the insulation in a relatively short time. One of the most important developments in Materials used in construction are selected to modern construction practices is the use of ther- suit the needs of the service they are expected mal insulation in all types of buildings and partic- to perform. For example, in a conventional ularly in the intermediate and low-cost dwellings. frame wall, the exterior may be wood sidingover Comfort is the basic objective establishing the wood or insulating board sheathing fastened to need for insulation, but fuel and power economy the studs, which act as structural supports for may often be the factors justifying the added first the wall. The inner wall surface may be gypsum cost involved in applying insulation. During cold lath and plaster or other suitable wall covering. weather, houses must be heated to maintain com- All these materials offer resistance to the trans- fortable indoor temperatures, and insulation plays mission of heat from one side to the other, and an important part in obtaining the uniformity of the heat transmission is proportional to the dif- temperature that establishes comfortable condi- ferences in temperature on opposite sides of the tions. During hot weather, insulation helps to wall. Stucco or brick or stone veneer may be keep indoor temperatures cooler than they would used in place of wood for exterior wall covering. be in an uninsulated building. Other materials may also be used for walls, Even these advantages would not necessarily such as brick, tile, concrete blocks, or stone, justify the use of insulation were it not for the with the interior surface furred, lathed, and fact that in cold climates there is a material plastered. Such walls, as commonly constructed saving in fuel, smaller heating plants can be used, in the usual thicknesses, will transmit more heat and cleaning and decorating expense may be than will conventional frame walls. Where pre- reduced; where summer conditioning is used, the fabricated construction is used, the wall panels power savings will further offset the cost of may be made of light framing members covered 1 Maintained at Madison, Wis., in cooperation with the University of Wisconsin. on both sides with plywood or other suitable a rate that bears some relation to the tempera- materials. ture differences and to the resistance to heat The heat transfer through any of the wall types flow of intervening materials. To maintain a con- described can be reduced by increasing the thick- stant inside temperature when outside tempera- ness of the basic materials. For example, two tures are constant and below inside temperatures thicknesses of wood sheathing could be used in will require a constant supply of heat, and the place of the one thickness generally used, or the heat supply or inflow in this case equals the heat thickness of a masonry wall could be increased loss or outflow. The amount of heat required at above that required for minimum strength. Gen- any fixed temperature depends upon the rate that erally speaking, however, this means of decreas- the heat will be transmitted through intervening ing heat loss is expensive without being very materials used on the construction of the enclos- effective, and there are better means of accom- ing units. plishing the desired purpose. The transfer of heat may take place by one or The materials used in construction are gener- more of three methods--conduction, convection, ally selected on a basis of initial cost, availabil- and radiation (fig. 1). ity, building code requirements, appearance, fire Heat is transmitted through solid materials by hazard, and similar factors. In some cases, the conduction. In a steam-heated radiator, the steam materials may be selected because they are heats the inner surface of the radiator walls, and more resistive to heat transfer than others. For this heat flows through the walls to the outer sur- example, insulating board products may be used face by conduction. in place of wood sheathing, as wall or ceiling Heat transfer by convection applies to heat surfacing materials, or in some applications as carried by air currents from a warm zone to a sound-deadening material in the wall or floor cold zone. Air in contact with the warm outer system where the thermal resistance is an added surface of a radiator becomes heated above the factor. temperature of the surrounding atmosphere, and Structural and finish materials vary widely in rises, being replaced by colder air. Thus a cir- thermal properties. Wood is much more resistive culation of air over the heated surface carries to heat transmission than is masonry. In this heat from the radiator to raise the temperature respect, 1 inch of Douglas-fir is equal in resist- of the surrounding atmosphere. ance to heat transmission to about 12 inches of Heat may be transmitted from a warm body to concrete or stone, but it would take about 2 inches a cold one by wave motion through space; the of the wood to equal 1 inch of insulating board. process is called radiation, as it represents radiant energy. The waves do not heat the space through which they move, but when they come in contact with a colder surface or object, a part of FUNDAMENTALS FOR the radiant energy is absorbed and converted into HEATING AND COOLING heat and part is reflected.