Locknuts Catalog TABLE of CONTENTS

Total Page:16

File Type:pdf, Size:1020Kb

Locknuts Catalog TABLE of CONTENTS Shur-Lok Bearing Locknuts Catalog TABLE OF CONTENTS General Introduction 1-2 STA-LOK POSITIVE LOCKING SYSTEM Bearing Retaining Features And Benefits 3 SL60N Locknut, Sta-lok, Bearing Retaining 4-5 SL60W Lockwasher, Sta-Lok Bearing Retaining 6-7 SL61N Locknut, Sta-Lok, Bearing Retaining 8-10 SL61W Lockwasher, Sta-Lok Bearing Retaining 11-13 Detente Removal Provision SL61WT Lockwasher, Sta-Lok Bearing Retaining 14-15 Thread Removal Provision Snap-In Features And Benefits 16 SL7080 Locknut And Lockwasher, Sta-Lok Snap-In 17-18 Cotter Key Lock Features and Benefits 19 SL7458 Locknut, Sta-Lok, Precise Adjusting 20 Keyway Lock Features And Benefits 21 SL7620 Locknut Keyway Lock 22-23 Spiral Lock Features and Benefits 24 PREVAILING TORQUE LOCKNUTS Face Wrenching Features and Benefits 25 SL7500 Locknut Face Wrenching 26 - 27 SL7501 Locknut Face Wrenching 28 - 29 Vespel Lock Features and Benefits 30 SL7515 Locknut Vespel Lock External Wrenching 31 - 33 Crimp Lock Features and Benefits 34 SL7610 Locknut Crimp Lock External Slots 35 - 37 Segmented Lock Features and Benefits 38 International Specifications for Steels Appendix B TSB001 STA-LOK POSITIVE LOCKING SYSTEM Technical Sales Bulletin Contact Shur-Lok For a Copy LOCKNUTS INTRODUCTION Shur-Lok provides a variety of locknut types Installation and removal of this type of to meet almost any design challenge. Our locknut, requires a secondary locking Locknuts are used for many different component, such as a lockwasher. applications including turbo-machinery, gearboxes, transmissions, aircraft structure, The Shur-Lok positive locking systems aircraft landing gear and high vibration provide the most adaptable and balanced helicopter applications. positive locking systems available. The foundation of this family of parts, is our STA- Whether your design requirements include LOK system. The STA-LOK system uses high vibration, high RPM, superior strength, extremely small serrations in its design to reduced weight, high temperature or corrosion provide precise torque setting of the locknut protection, Shur-Lok can offer a design to this system has been the design standard, meet your needs. Our Product Engineering proven through out the years, in the rigorous Group can assist you with your special or operating conditions of helicopter gearboxes, custom designs, or you can select from our engine assemblies and aircraft landing gear. existing product series. Sizes ranging from .250 to 8.00 inches in diameter can be provided. Metric thread equivalents are also available. Locknuts can be produced from almost any commercially available materials. These include Alloys that offer weight, corrosion, strength and temperature benefits. Commonly used materials are Titanium, A286 CRES, Inconel, 300 series stainless steel and all alloy carbon steels. The 2 basic locknut types offered by Shur-Lok are positive lock and prevailing torque locknuts. Positive lock locknuts, compromise a family of parts that are designed to prevent any unthreading or backing off of the nut by utilizing a mechanical or positive stop. In order for a positively locked locknut to lose preload or locking function when installed, requires the shearing of metal. 1 LOCKNUTS Prevailing torque locknuts are exactly what This brochure illustrates standard series of the term implies. Unlike a positive lock, both positive and prevailing torque locknuts. prevailing torque locknuts provide a frictional We encourage the use of standard series when force or prevailing torque between the nut and possible as this eliminates the lead time the shaft. This frictional force is created associated with custom designs. In the event through interference between the nut locking that your application cannot be satisfied by a feature and the shaft thread. The resulting standard series, Shur-Lok welcomes the prevailing torque, resists unlocking of the submittal of your specific design criteria. threaded joint. In the event that an Shur-Lok has a comprehensive network of “untightening” force acts on the seated nut technical sales people that are available to that is higher than the nut’s prevailing torque work with you on your custom design. and seating torque, the nut will loosen only until the force is removed. When the force is Locknut Styles available within the removed, the locknut’s frictional or prevailing Categories of Prevailing and Positive Lock torque will prevent the nut from further Types: coming off the shaft or the bolt. This example describes prevailing torque function for an Various styles and designs of locknuts are internally threaded locknut. An externally available within the categories of Prevailing threaded locknut functions in an identical Torque and Positive Lock. Those designs are manner, with the exception that it is typically listed below. See indicated pages for a threaded into a housing or an internal shaft detailed description of applications and thread. benefits. 2 Locknut - Positive Lock STA-LOK, BEARING, RETAINING FEATURES AND BENEFITS APPLICATIONS Positive mechanical lock that is not dependent on Interference type - where there is high RPM lubricants or plating for repeatability and/or load reversals. Achieves precise preload - serrations provide Where achieving precise preload is critical and adjustment that eliminates back-off or over- existing nuts cannot provide adequate torque. adjustment. Maintains fatigue strength at reduced weight. Where vibration is present. External serrations in the nonload carryingportion Where weight reduction is a priority and shaft of the thread eliminates keyways allowing wall thickness or diameter can be reduced. reduction of shaft wall thickness or diameter. Where a positive mechanical lock is required. Key way stress concentrations are eliminated. Internal serrations of washer mates with serrated shaft SL60 series nut and washer supplied as separate SERRATIONS - CLEARANCE OR components under NAS 1493 and NAS 1443 part INTERFERENCE FIT numbers. Interference fit is provided by Shur-Lok. SL61 series washer incorporates an additional removal feature. THREAD SIZE .391 through 4.325 inch. SHAFT/BOLT SERRATIONS Broaching serrations on shaft/bolt is required. For installation and removal of locknuts and lockwashers refer to Technical Sales Bulletin - TSB 0001. Metric sizes available on request. 3 LOCKNUT SL60N LOCKNUT, STA-LOK BEARING RETAINING ( NAS 1493 ) LOCKNUT SL60N LOCKNUT, STA-LOK BEARING RETAINING (NAS 1493) 5 LOCKWASHER SL60W LOCKWASHER STA-LOK BEARING LOCKNUT. RETAINING (NAS 1443) 7 LOCKNUT — STA–LOK SL61N LOCKNUT,STA–LOK BEARING RETAINING LOCKNUT — STA–LOK SL61N LOCKNUT,STA–LOK BEARING RETAINING LOCKWASHER SL60W LOCKWASHER STA-LOK BEARING LOCKNUT, RETAINING (NAS 1443) LOCKNUT — STA–LOK SL61N LOCKNUT, STA–LOK BEARING RETAINING LOCKNUT — STA–LOK SL61W LOCKWASHER, RETAINING STA–LOK BEARING LOCKNUT, SAE SERIES LOCKWASHER STA–LOK SL61W LOCKWASHER RETAINING STA–LOK BEARING LOCKNUT, SAE SERIES 12 LOCKNUT SL61W LOCKWASHER, RETAINING STA–LOK BEARING LOCKNUT, SAE SERIES LOCKWASHER STA–LOK SL61WT LOCKWASHER, RETAINING REMOVAL– THREADED STA–LOK, SAE SERIES LOCKWASHER STA–LOK SL61WT LOCKWASHER, RETAINING REMOVAL– THREADED, STA–LOK, SAE SERIES Locknut - Positive Lock STA-LOK, SNAP-IN FEATURES AND BENEFITS APPLICATIONS Positive mechanical lock that is not dependent Where ease of installation is preferred. on lubricants or plating for repeatability. Non-rotating applications where positive Achieves precise preload - serrations provide retention is desired. adjustment that eliminates back-off or over- Where achieving precise preload is critical and torque. existing nuts cannot provide adequate Maintains fatigue strength at reduced weight. adjustment. External serrations in the nonload carrying Where weight reduction is a priority and shaft portion of the thread eliminates keyways wall thickness or diameter can be reduced. allowing reduction of shaft wall thickness or For example: where keyway can be diameter. eliminated. Key way stress concentrations are eliminated. Allows for better shaft balance than Internal serrations of washer mates with conventional positive locks. serrated shaft. Serration clearance for ease of washer installation and removal. SERRATION CLEARANCE OR External lugs of serrated washer engages slots of nut. INTERFERENCE FIT Internal groove of nut accepts retaining ring of Clearance fit is provided by Shur-Lok for ease of washer. installation. Can be designed in various wrenching configurations. THREAD SIZE .250 inch and larger. SHAFT/BOLT SERRATIONS Broaching is required on shaft or bolt. For installation and removal of locknuts and lockwashers, refer to Technical Sales Bulletin - TSB 0001. Metric sizes available on request. 16 POSITIVE LOCK LOCKNUT SL7080 LOCKNUT AND LOCKWASHER STA–LOK, SNAP–IN POSITIVE LOCK LOCKNUT SL7080 LOCKNUT AND LOCKWASHER STA–LOK, SNAP–IN Locknut - Positive Lock STA-LOK, COTTER KEY FEATURES AND BENEFITS INSTALLATION Positive Mechanical Lock that is not SHAFT/BOLT SERRATIONS dependent on lubricants or plating for repeatability. Hex-cap is first used to thread and wrench Achieves precise preload - serrations serrated nut, then remounted to align it’s slots provide adjustment that eliminates back-off with keyhole in shaft Cotter key is then fitted to or over-torque. lock assembly. Broaching serrations on shaft not Typically interchangeable with most required, as nut is locked with cotter pins. For castellated nuts. installation & removal refer to TSB0005. External serrations on nut mates with internal serrations of cap. Serration clearance for ease of cap SERRATIONS
Recommended publications
  • Bimetallic Corrosion Stainless Steel Fixing
    Technical Data Sheet Bimetallic Corrosion Stainless Steel Fixing Nylon ‘Top Hat’ Washer Mild Steel Frame Neoprene Isolation Pad Stainless Steel Support Technical Data Bimetallic (galvanic) corrosion may occur when dissimilar metals are in contact in a common electrolyte (e.g. rain, condensation etc.), forming a galvanic corrosion cell. Current can then flow through the solution from the anodic or baser material to the cathodic or nobler material. If this reaction occurs the less noble material (the anode) corrodes at a faster rate than would have occurred if the metals were not in contact. Where contact in unavoidable in instances where moisture is likely to be Zinc Copper Copper Cast Iron Mild Steel present, the two metals should be isolated from one another with a non- Aluminium Stainless Steel Steel Stainless Phosphor Bronze Bronze Phosphor metal barrier. Aluminium Bronze The degree and rate of corrosion is dependant of a number of contributory Stainless Steel factors, including Mild Steel • The relative areas of the of the metals in contact Aluminium Bronze The differential in nobility of the anode and cathode Phosphor Bronze • Copper • The temperature and composition of the electrolyte Cast Iron The time that the galvanic corrosion cell remains wet/moist • Aluminium Avoidance & Prevention Zinc Prevention is possible by excluding water from the bimetallic interface by Key painting, taping or otherwise coating the joint. Alternatively the two Can be used in direct contact in all conditions materials should be isolated from one another by painting the contact Can be used in direct contact in dry conditions (e.g. above d.p.c.
    [Show full text]
  • Installation Instructions and Parts List Model 571346 Mega Steps Vehicle Application: 2003 and Newer 155” Wb Chevrolet Express and Gmc Savana Vans
    INSTALLATION INSTRUCTIONS AND PARTS LIST MODEL 571346 MEGA STEPS VEHICLE APPLICATION: 2003 AND NEWER 155” WB CHEVROLET EXPRESS AND GMC SAVANA VANS READ INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL REQUIRED PARTS (LISTED ON SERVICE PARTS LIST) ARE ON HAND BEFORE STARTING THE INSTALLATION 1. ON THE LEFT SIDE OF THE VEHICLE, REMOVE THE FRONT BODY MOUNTING BOLT. THE BOLT, STEEL WASHER AND RUBBER CUSHION WILL BE REUSED. 2. INSTALL THE MULTI-THREAD U-NUT (ITEM #11) ON THE FRONT MOUNTING BRACKET (ITEM #2). (NOTE: INSTALL IN THE TOP HOLE FOR 1500 VANS. INSTALL IN THE BOTTOM HOLE FOR 2500 & 3500 VANS.) 3. INSTALL THE FRONT MOUNTING BRACKET (ITEM #2) TO THE FRONT BODY MOUNT WITH THE WASHER AND THE RUBBER CUSHION BETWEEN THE MOUNTING BRACKET AND THE BODY MOUNT. THE STEP END OF THE BRACKET SHOULD BE PERPENDICULAR TO THE OUTSIDE BODY. TIGHTEN THE BOLT TO 65 LB. FT 4. INSTALL A 3/8”-16 SERRATED FLANGE NUT (ITEM #10) ON THE 3/8”-16 X 5” HEX BOLT (ITEM #9) WITH THE FLANGE FACING TOWARD THE END OF THE BOLT AND TURN ON JUST SHORT OF THE HEAD. SCREW THE BOLT INTO THE U-NUT AND WHEN IT COMES THROUGH THE OTHER SIDE START ANOTHER FLANGE NUT FACING THE AS THE FIRST NUT. TURN THE NUT ON UNTIL THERE IS 3/4” PROTRUDING FROM THE FACE OF THE NUT, INSTALL A 3/8” FLAT WASHER (ITEM #18) AND THE .354 X 1.00 X .748 RUBBER WASHER (ITEM #14) INTO THE END OF THE BOLT. ADJUST THE LOAD REACTION BOLT ASSEMBLY SO THAT THE RUBBER CUSHION IS SNUG AGAINST THE FRAME AND TIGHTEN DOWN THE OUTSIDE FLANGE NUT.
    [Show full text]
  • Finishing Workshop Columbus, Ohio May 16-17, 2017
    Finishing Workshop Columbus, Ohio May 16-17, 2017 Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Types of Multi- Stage Washers Pretreatment washers are designed and built to meet specification requirements produced in collaboration between chemical experts, finishing coaters and experience of the equipment builder. Tank 2 Return Pump Tank 1 Return Pump Multi- Stage Washer 1 Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Types of Multi-Stage Washers Various designs of washers with different types of application methods are available. The most common are: Spray – (Vertical, Horizontal, Chain Drive, Other.) Tank 2 Return Pump Tank 1 Return Pump Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Types of Multi-Stage Washers Various designs of washers with different types of application methods are available. The most common are: Immersion – Dip Tanks Tank 2 Return Pump Tank 1 Return Pump Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Application Methods for Multi-Stage Pretreatment Washer • Spray • Immersion • Waterfall • Combined Each method can be supplied by the equipment manufacturer and each has some advantages and disadvantages. The type of application typically chosen by the paint shop is based on many factors such as type of parts to be processed, throughput required, available space, project cost, etc.. 2 Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Application Methods for Multi-Stage Pretreatment Washer Spray Immersion Waterfall Design & Maintenance of Pretreatment Washers for Non-Ferrous Metal Types of Application: Listed below are a few advantages and disadvantages of different types of application methods of pretreatment: Type Advantages Disadvantages Impingement (Spray) Aggressive cleaning Atomization can Good coverage facilitate: Control of flow Cross contamination (Direction & Target Areas) between stages.
    [Show full text]
  • Fastener Identification Guide • 4.13 KM • Printed in the USA
    HEAD STYLES Hex Cap Screw Bugle Hex cap screws feature a washer face on the Button Washer bearing surface, a chamfered point, and tighter body tolerances than hex bolts. Pan Binding Undercut Hex Bolt Similar to hex cap screw, hex bolts do not require a washer face or a pointed end and have a greater tolerance range in the body. Round Head Fillister Socket Head Cap Screw Socket heads feature an internal hexagonal drive DRIVES socket and close tolerances for precision assembly. Flat 82° Cross Recess Button Head Socket Cap Screw Type I FASTENER (Phillips) Button heads feature a dome shaped head, though Flat 100° this feature reduces the tensile capacity. Cross Recess Flat Head Socket Cap Screw Type IA Flat heads feature an 82° countersunk head for Flat Undercut (Pozidriv®) IDENTIFICATION flush connections. Like the button heads, this feature reduces the tensile capacity. Cross Recess Type II (Frearson) Low Head Socket Cap Screw Indented Hex Low heads are similar to standard socket heads, but with a shorter head for applications where clearance Cross Recess Square GUIDE is an issue. This head configuration also reduces the Combo strength capacity. Indented Hex Washer (Quadrex®) NUTS Carriage Bolt A round head bolt with a square neck under the Slotted head. These must be tightened with a nut. Serrated Hex Finished Hex Nuts: Hex Coupling Nuts: Washer Hexagonal shaped nuts with internal screw Designed to join two externally threaded Plow Bolt threads. Finished hex nuts are one of the most objects, usually threaded rod, together. Combination Similar to a carriage bolt, these have a flat head common nuts used.
    [Show full text]
  • Threaded Fasteners
    Threaded Fasteners Introduction If you are designing and building a Formula SAE vehicle, threaded fasteners will likely be used to join the various components and systems together and allow the vehicle to function as a unified machine. The reliability of your vehicle is key to realize your potential at the competition. Even though threaded fasteners have been in use for hundreds of years and are in products that we use every day, their performance is dependent on a wide range of factors. This chapter covers some of the main factors that can influence reliability and is intended as an aid in joint design, fastener selection, and installation. The first portion of this chapter covers several design and installation factors that can work together to improve the reliability of your vehicle’s bolted joints. These topics include, the importance of generating and maintaining clamp load, and how clamp load, along with joint stiffness, can work together to prevent self-loosening and improve fatigue performance. The second portion of this chapter reviews how installation method and torque are related to clamp load, and also includes a comparison between common fastener types to aid in selection. The chapter concludes with a short tutorial showing how to obtain Mil Spec information on fasteners and similar hardware. Disclaimer – Multiple factors on each component in a bolted joint affect its performance. Additionally, service requirements for every joint differ. Each joint must be evaluated and tested for its ability to perform the desired function. The information in this chapter provides general background and does not represent how a specific design or piece of hardware will perform.
    [Show full text]
  • Engineered Domestic Lock Nuts
    LOCK NUTS Engineered Domestic Lock Nuts Principal Products: Markets Collarlok® Nuts Aerospace ESlok® Nuts Automotive Brake, Exhaust, Fuel, Interior Trunk, Fuel, Strux® Nuts Power Steering, Power Train, Suspension Whiz Lock® Nuts Agriculture Wheel nuts Sickle Bar Guards, Wheel Fastening Nut & bracket assemblies Truck and Trailer Nut & washer assemblies Bearing Retention, Wheel Fastening Nylon nuts Industrial Fasteners used for assemblies All metal lock nuts Lawn and Garden Lawn Tractor Components, Shift Linkages Collarlok® The Collarlok prevailing torque hex or flange nut design offers the reuse characteristics of the proven ESNA insert type. A red nylon collar bonded into the head of the nut provides a prevailing torque type nut with the advantage of high speed assembly using automatic assembly tools. The non-galling collar offers superior vibration performance in standard or metric threads. ESlok® The ESlok red nylon locking patch type fastener has a controlled amount of red nylon permanently bonded to the threads of the standard hex nut and to the center threads of the nut permitting either end entry of the bolt for automatic machine assembly. Parts are easily removed with a wrench and may be reused up to five times. No metal is removed or distorted insuring the tensile strength and non-galling characteristics of an ESlok self-locking fastener. 2369 Schuetz Road Saint Louis, Missouri 63146 Phone 314/ 567-8585 Fax 314/567-7334 LOCK NUTS Strux® Nuts The Strux nuts system provides a completely automated, accurate and reliable method for installing fasteners, as well as eliminating expensive manual secondary operations and increasing productivity. The result is a precisely located threaded hole that becomes an integral part of the steel plate.
    [Show full text]
  • Owner's Manual
    OWNER’S MOUNTAIN BIKE MANUAL THIS MANUAL CONTAINS IMPORTANT SAFETY, PERFORMANCE AND MAINTENANCE INFORMATION. READ THE MANUAL BEFORE TAKING YOUR FIRST RIDE ON YOUR NEW BICYCLE, AND KEEP THE MANUAL HANDY OF FUTURE REFERENCE. DO NOT return this item to the store. Questions or comments? 1-800-551-0032 NOTE: Illustrations in this Manual are for reference purposes only and may not reflect the exact appearance of the actual product. Specifications are subject to change without notice. HELMET USE & GENERAL MANUAL DISCLAIMER NOTE: The illustrations in this manual are used simply to provide examples; the components of your bicycle might differ. In addition, some of the parts shown might be optional and not part your bicycle’s standard equipment. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your bicycle. If you are not comfortable, or lack the skills or tools to assemble the bicycle yourself, you should take it to a qualified mechanic at a bicycle shop. Additionally, you can write or call us concerning missing parts or assembly questions. WARNING/IMPORTANT: Take notice of this symbol throughout this manual and pay particular attention to the instructions blocked off and preceded by this symbol. Dynacraft 1-800-551-0032 89 South Kelly Road, American Canyon, CA 94503 2 www.dynacraftbike.com HELMETS SAVE LIVES! WARNING: Always wear a properly fitted helmet when you ride your bicycle. Do not ride at night. Avoid riding in wet conditions. Correct fitting Incorrect fitting Make sure your helmet covers Forehead is exposed and vulnerable your forehead.
    [Show full text]
  • Self-Clinching Nuts Install Permanently in Aluminum, Steel Or Stainless Steel Sheets
    PEM® brand self-clinching nuts install permanently in aluminum, steel or stainless steel sheets. CL™ SELF-CLINCHING NUTS SELF-CLINCHING NUTS Self-clinching nuts are installed by placing them in properly sized holes in sheets and applying a parallel squeezing force to the head of the nut. The sheet metal surrounding the head cold flows into an undercut thereby making the fastener an integral part of the sheet. A serrated clinching ring prevents the fastener from rotating after installation. S™/SS™/CLA™/CLS™/CLSS™ nuts H™ (non-locking) and HNL™ (locking) provide load-bearing threads in thin nuts have threads that provide high sheets with high pushout and torque-out pushout and torque-out resistance - resistance - PAGES 4 and 5 PAGE 8 SP™, PEM 300® nuts provide strong SH™ hard panel nuts install into thin, load-bearing threads in stainless steel harder, high strength steel materials - sheets as thin as .030”/0.8 mm - PAGE 8 PAGES 4 and 5 SMPS™/SMPP™ nuts are for thinner PEM RT® free-running locknuts are sheet/close-to-edge applications - free-running until clamp load is induced. A PAGE 9 modified thread angle on the loaded flank provides the vibration resistant locking Material and finish specifications - PAGE 9 feature- PAGE 6 SL™ self-locking nuts are designed with Installation - PAGES 10 and 11 a unique and economical TRI-DENT® locking feature, meeting 3 cycle locking Performance data - PAGES 12 - 15 performance requirements - PAGE 7 Many PEM self-clinching nuts in this bulletin are dimensionally equivalent to nuts manufactured to NASM45938/1 specifications. Consult our Marketing department for a complete Military Specifications and National Aerospace Standards guide (Bulletin NASM) on our website.
    [Show full text]
  • Fastener Guide
    Experts in supplying Vendor Managed fasteners and industrial Inventory Programs products to manufacturers and sub-contract On-Site Parts assemblers. Kitting Department 763.535.0400 763.535.0400 Table of Contents Standard Fasteners.................................................................. 3 Hex Bolt Sizes and Thread Pitches Size Chart.............................................................. 4 Standard US Machine Screw Size Chart....................................................................... 7 Sheet Metal Screw Size Chart....................................................................................... 8 Shoulder Bolt Size Chart................................................................................................ 9 Socket Button Head Size Chart.................................................................................... 11 Socket Cap Size Chart................................................................................................. 12 Socket Flat Head Size Chart........................................................................................ 15 US Nuts Size Chart...................................................................................................... 17 SAE Flat Washer Size Chart........................................................................................ 20 USS Flat Washer Size Chart........................................................................................ 21 Screw Eye Size Chart.................................................................................................
    [Show full text]
  • Onshape: Nut and Bolt Tutorial By: Matthew Jourden Brighton High School Brighton, MI
    OnShape: Nut and Bolt Tutorial By: Matthew Jourden Brighton High School Brighton, MI Objective: Design a Commercially Off Shelf (COTs) Nut and Bolt with a detailed thread. COTs Parts are considered to be standardized parts. Parts like nuts, bolts, screws, washers, cotter pins, woodruff keys, etc. are standardized based on one measurement. An engineering can gather the necessary resources from a variety of manuals like Machinery Handbook, ANSI or ISO manuals or Appendix on a Engineering Textbook (see below). The various measurements of fasteners will typically be a factor of the Major Diameter of the Thread. Utilizing reference charts (see below) will save the engineer time in having to calculate out the various measurements of a fastener. Thread Representation Parts to a Thread Thread Dimension Charts: Nut and Bolt Sizes Major Diameter 1. Navigate to brightonk12.onshape.com > Create a New Document > Rename Tutorial Nut and Bolt 2. Bolt Creation: ½-13UNC-2B a. Rename Part Studio 1 > Bolt: Detailed b. Bolt Body i. Select Sketch > Rename Sketch to Bolt Body > Select Top Workplane (Datum) > Draw the following circle > Green Check > Select Extrude Icon > Rename Bolt Length > Extrude Length 2 > Green Check to Accept c. Chamfer: Chamfers are used at the end of a fastener or top of a bolt ahead to make it easier for alignment into the mating feature (i.e. the bolt shaft into the threaded hole or align the sockets wrench) i. Select Chamfer Tool > Select the edge of the lower circle (bottom edge of part) > Set Value at .0625 > Green Check to Accept d. Bolt Hexagonal Head To create the bolt head designer will need to first draw a construction circle that will represent the distance between the corners of a hexagon the then circumscribe a hexagon on the inside of the circle.
    [Show full text]
  • Round Washer Head Screw General Purpose Self-Drilling Fastener for Metal Connection
    Round Washer Head Screw General purpose self-drilling fastener for metal connection Specifications: - Gauge: #8 -Length: 1.25” - 2” -Recess: #2 Square -Head: Pan w/ Washer -Point: Drill -Thread Type: 18 TPI #2 Square Pan w/ Drill -Finish: Clear Zinc Washer - Round washer head provides a low profile connection and strong holding power for many non-countersinking applications - Square recess provides excellent torque transmission for high torque applications - Forged and hardened drill point - Clear zinc finish - ICC approval information available in ESR- 3558 - Designed for a wide variety of - Use a screwdriver with a torque controlled applications including window installation or precise depth-sensitive clutch and speeds or any application where the screw is not of up to 2500 RPM to be countersunk - Overdriving may cause a weak connection - 20ga to 12ga steel applications or thread strip-out of the steel - Three full threads must extend past the base metal for an acceptable connection Drive Item Code Gauge Length Thread Finish Quantity Point Head Type Clear #2 Pan w/ 08X125CKADDS #8 1 ¼” 18 TPI 1000 Box Drill Zinc Square Washer Clear #2 Pan w/ 08X200CKADDS #8 2” 18 TPI 1000 Box Drill Zinc Square Washer Torsional Strength Ultimate Shear (lbs) Ultimate Tensile (lbs) (lbs-in) 1377 1927 58.8 Base Metal Lap Joint Shear (lbs)* Pull Out (lbs)* Pull Over (lbs)* Thickness (in) 0.04 632 273 1430 0.05 812 383 1754 0.06 1274 549 1463 0.07 1312 711 1640 0.1 1317 1209 1764 *Figures represent ultimate average test results from 3rd party ICC accredited laboratory.
    [Show full text]
  • Keeping It Together the Nuts and Bolts of Fasteners
    KEEPING IT TOGETHER THE NUTS AND BOLTS OF FASTENERS Presented by Jim Rowe October 2011 We take fasteners and the complex system we have for identifying them by type and usage for granted. Here is some information that may help you in choosing the proper fastener for all your repair/replacement needs. Starting at the beginning, the invention of the screw thread is attributed to Archimedes in the 3rd century BC. The Archimedes Screw consisted of a cylinder with an internal continuous screw thread. When the lower end was placed into water and the cylinder rotated, water was raised to a higher level. The principle was also applied for handling light, loose materials such as grain, sand and ashes. The screws that we have today use the same technique in that a mating threaded component, rather than water, is moved through the cylinder. Sir Joseph Whitworth, a British mechanical engineer, became known for his work on engineering standards. In 1841 he proposed the introduction of standard fastener sizes to the Institution of Civil Engineers. These comprised a universal set of specifications for the angle and pitch of screw threads, the Whitworth thread became the first standard thread system in the world. Threaded fasteners are classified by shape, material and finish, which are specified by industry standards. In the United States, the American Society for Testing Materials (ASTM) sets the standards. In Europe, the International Standards Organization (ISO) sets the standards. Types of Fasteners Unified National Coarse Threads (UNC) UNC threads are the most common general fastener thread. Their fit is deeper and more generic than that of a fine thread, allowing for easy removal.
    [Show full text]