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Tools for Sawmills 2017

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Tools for Sawmills 2017 Tools for Sawmills 2017 SAWMILLING INDUSTRY Wood is the most important construction material and the oldest material used by the human. Currently it is a very valuable construction and finishing material. It characterizes with lightness and strength allowing using it for many applications. Wood is used as a material for floors, wainscot, roof framing, hard landscaping or furniture. Wastes generated during processing are carefully selected and used for construction of e.g. fibreboard, chipboard or plywood. Due to value of the material we cannot allow lack of precision during wood sawing process. Therefore, sawmill workers constantly and frequently are introducing modern solutions allowing achieving considerably better results during processing of wood (better than several years ago). Machinery manufacturers are adapting their processes to the specific operation conditions and constantly improve their equipment to meet the growing demands of their customers. Precise and durable tools are necessary for correct operation of the machinery. In our folder we present the highest quality tools for sawmilling designed to satisfy the needs of the woodworking plants operating modern and automated wood sawing lines and for the companies increasing their business volu- me by increase of raw material processing quality. The offer includes a wide range of machine cutting tools such as: MULTIX PRO saw blades for operation in multi rip saws arrangements, band saw blades for frame sawing machines, gang saw blades, saw blades for defects re- moving, saw blades for ripping and cross-cutting of wood, knives for planers, cutters for chippers and profile arbor tools for wood processing: cutterheads and cutters. Get QR code Check us out! WHICH TOOLS PRODUCTION PROCESSES WE USE? CUTTING PROCESS HARDENING AND TEMPERING DISCS GRINDING TENSIONING AND BALANCING OF DISKS An adequate delivered metal sheet Heat treatment of tool steel consists Grinding of planes aims to obtain Due to the specific character of the is inserted into a special cutter and of three stages: required thickness with maintain- manufactured disk tools, they are subjected to laser cutting process- Stage 1 – heating up the steel; ing minimum scattering and flat- required to maintain a definite rigid- ing, where the laser beam fulfils Stage 2 – quick cooling down of the ness of the disc. This part of pro- ity and stability during operation. the function of a “knife”. material; cess is implemented on automated Therefore the saw disks are sub- Stage 3 – tempering. grinding machine, which provide jected to tensioning and a dynamic precise grinding with accuracy up balancing process. to 0.0005 mm. SOLDERING OF SINTERED SHARPENING OF SINTERED DISCS MARKING QUALITY CONTROL CARBIDES CARBIDES – PACKAGING Soldering of sintered carbides is Sharpening of sintered carbides Laser marking is one of the most A marked tool is delivered to the executed on fully automated sol- is made in a modern, fully auto- advanced marking methods. Mark- inspection department, where it dering stations. Carbides are auto- mated line of highly-efficient pro- ing using this method is very quick is subjected to final acceptance matically segregated and arranged duction grinders with numerical- and aesthetic. by experienced specialists from in soldering position in vibrating ly-controlled axes serviced by an the quality department. drums. arm of robot. www.globus-wapienica.com 3 4 CUTTING IN SAWMILLING INDUSTRY PS050 Saw blades with HM tips with teeth grouping 6 for ripping of raw wood PT140 Ordinary saw blades WA 7 for ripping of wood HM saw blade MULTIX PRO Plus with /two/four/six knives PS113-133 8 for ripping of raw wood on multi rip saws with high speed PS124/134 HM saw blades MULTIX PRO Twin with four/six knives 9 for ripping of raw wood on multi-rip saws and circular frame sawing machines PS112/122 HM saw blades MULTIX PRO Standard with two knives/four knives 10 for ripping of raw wood on multi rip saws PS195 HM saw blades MULTIX PRO Slowrun 11 for ripping of raw wood on multi rip saws PR110 Gang saw blades 12 for cutting of raw wood on gang saws PS900 HM saw blades 13 for debarking of raw wood Band saw blades BARAKUDA PA5010 14 for raw wood cutting on band saws PA310/410 Band saw blades PIRANIA / ORKA 15 for raw wood cutting on band saws HM saw blades PS210/010 16 for ripping / cross-cutting of solid wood PS320 LL CUT line GS saw blades with HM tips 17 for cutting of hard wood PS320/390 HM saw blades LL CUT line 18 for defects removing on optimizing cross cut saw PT110/150 Ordinary circular saw blades LA / KB 19 for ripping / cross-cutting of wood HM saw blades PS015 20 for cutting of firewood on pendulum saws PS016/015 HM saw bladewith chip removal system or feed limiter 21 for cutting of solid wood Cutting in sawmilling industry recommended revolutions [rpm] EXPERT’S ADVICE: PS050 saw blades are designed for preliminary ripping of soft and wet wood. Especially recommended for ripping (cutting wood along the grain) of logs with large cross-sections. Used in single and twin disc cut off machines, often used in machinery installed on trolleys. Teeth grouping 9x3z (left, straight, right) is used for major cross sections of processed material contrary to 8x5z teeth grouping. values of revolutions [rpm] saw diameter [mm] Saw blades with HM tips with teeth grouping for ripping of raw wood saw blades with teeth properly selected teeth special grooves (type F) used in preliminary pro- grouping (“HANIBAL”) en- geometry and numer of compensate loads and cessing of wood flitch in able use of greater feed teeth (teeth grouping 8x5z) negative impact of tem- sawmilling for cutting-off values with respect to or- enable optimal chip remo- perature increase during the offcuts dinary LA teeth val from cutting space saw blades operation CATALOGUE Index PRICE mm mm mm mm ildo/dp eur/pc. PS050-0630-0001 630 30 6,0 4,0 8x5z 2x10/60 Type "F" 169,90 PS050-0710-0001 710 40 7,0 5,5 9x3z - Type "F" 218,95 PS050-0710-0003 710 40 7,0 5,5 8x5z - Type "F" 236,40 PS050-0710-0002 710 50 7,0 5,5 9x3z - Type "F" 218,95 PS050-0800-0001 800 40 6,0 4,0 8x5z - Type "F" 257,35 PS050-0800-0022 800 40 8,0 5,5 9x3z - Type "F" 376,75 PS050-0800-0023 800 50 8,0 5,5 9x3z - Type "F" 376,75 o PS050-0900-0010 900 50 8,0 5,5 9x3z - Type "F" o PS050-1000-0007 1000 50 8,0 5,5 9x3z - Type "F" o - per order * see the website for more products do - driving holes diameter dp - pitch diameter of holes 6 Cutting in sawmilling industry recommended revolutions [rpm] EXPERT’S ADVICE: Properly selected teeth geometry and numer of teeth (teeth grouping 8x5z) enable optimal chip removal from cutting space. Selection of saw blades diameter should depend on height of processed material (saw blades should protrude max. 50 mm over processed material). Special groves (type F) increase disk rigidity ensuring efficient cooling of the saw blade during machine cutting. values of revolutions [rpm] You should remember about appropriate maintenance of saw blades during operation: remember about correct teeth geometry, quality of re-sharpening and evenly set of the tooth saw diameter [mm] Ordinary saw blades WA for ripping of wood disc cutting process is uniformity and symm- saw blades made of saw blades with group implemented using laser etry of of tooth set – as a high-quality thermally im- toothing (HANIBAL type) technology, what influen- standard saw blades are proved tool steel -very of- designed for cutting of ces high accuracy of exe- manufactured in sharpe- ten used on double saw- softwood along the fibres cution of the saw blade ned and set version mill saws of the rings - preliminary processing of wood in sawmilling CATALOGUE Index PRICE mm mm mm eur/pc. PT140-0630-0001 630 40 4,0 8x5z - 89,90 PT140-0630-0002 630 40 4,0 8x5z Type "F" 95,00 PT140-0710-0002 710 40 4,5 8x5z Type "F" 125,70 PT140-0800-0001 800 40 4,5 8x5z - 148,95 PT140-0800-0003 800 40 4,5 8x5z Type "F" 159,20 PT140-0800-0006 800 40 5,0 8x5z Type "F" 169,95 PT140-0900-0001 900 40 5,0 8x5z - 212,25 PT140-0900-0002 900 65 5,0 8x5z - 212,25 PT140-1000-0007 1000 40 5,5 8x5z Type "F" 323,80 * see the website for more products www.globus-wapienica.com 7 Cutting in sawmilling industry recommended revolutions [rpm] EXPERT’S ADVICE: Saw blades designed for ripping of raw, soft and hard wood on single-spindle and double-spindle multi rip saws. Mainly for multi rip saws, with lower requirements regarding to quality of surface of processed material. Set of 4 keyways used allows arranging saw blades on a shaft with better weight distribution of the whole cutting unit. values of revolutions [rpm] Please remember that correct chip removal is one of the conditions for correct operation of the saw blades. saw diameter [mm] HM saw blades MULTIX PRO Plus with /two/four/six knives for ripping of raw wood on multi rip saws with high speed special design saw bla- new disc heat treat- the use of a new cutting of raw wood, pro- des with PLUS teeth are ment technology signi- type of sintered car- duction of edged and un- recommended for opera- ficantly increases saw bide with high impact edged timber and construc- tion with high cutting pa- blade rigidity during op- resistance allows ef- tion timber and other wood- rameters - special shape eration with high loads ficient operation and en components (beams, jo- of the notch allows using effective exploit of saw ists, laths, rafters, eaves sof- larger feeds fit, square-sawn timber, bo- ards, paling, etc.) CATALOGUE Index Geometry PRICE mm mm mm mm il(axh) eur/pc.
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