Effect of Operating Variables in Knelson Concentrators: a Pilot-Scale Study
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From Base Metals and Back – Isamills and Their Advantages in African Base Metal Operations
The Southern African Institute of Mining and Metallurgy Base Metals Conference 2013 H. de Waal, K. Barns, and J. Monama From base metals and back – IsaMills and their advantages in African base metal operations H. de Waal, K. Barns, and J. Monama Xstrata IsaMill™ technology was developed from Netzsch Feinmahltechnik GmbH stirred milling technology in the early 1990s to bring about a step change in grinding efficiency that was required to make Xstrata’s fine-grained lead/zinc orebodies economic to process. From small-scale machines suited to ultrafine grinding, the IsaMill™ has developed into technology that is able to treat much larger tonnages, in coarser applications, while still achieving high energy efficiency, suited for coarser more standard regrind and mainstream grinding applications. The unique design of the IsaMillTM, combining high power intensity and effective internal classification, achieves high energy efficiency and tight product distribution which can be effectively scaled from laboratory scale to full-sized models. The use of fine ceramic media also leads to significant benefits in downstream flotation and leaching operations. These benefits are key drivers for the adoption of the technology into processing a diverse range of minerals worldwide, and offer major opportunities for power reduction and improved metallurgy for the African base metal operations. Keywords: IsaMill, regrind, energy efficiency, inert grinding. Introduction The development of the IsaMillTM, by MIM (now GlencoreXstrata) and Netzsch Feinmahltechnik GmbH, was initiated to enable the development of the fine-grained ore deposits at Mt Isa and McArthur River in Northern Australia. To liberate the valuable minerals and so produce a saleable concentrate this ultrafine-grained ore needed to be ground to a P80 of 7 μm. -
Contents 2009
INNEHÅLLSFÖRTECKNING/CONTENTS Page Forssberg, Eric, Luleå University of Technology Energy in mineral beneficiation 1 Acarkan N., Kangal O., Bulut G., Önal G. Istanbul Technical University The comparison of gravity separation and flotation of gold and silver bearing ore 3 Ellefmo, Steinar & Ludvigsen, Erik, Norwegian University of Science and Technology Geological Modelling in a Mineral Resources Management Perspective 15 Hansson, Johan, Sundkvist, Jan-Eric, Bolin, Nils Johan, Boliden Mineral AB A study of a two stage removal process 25 Hulthén, Erik & Evertsson, Magnus, Chalmers University of Technology Optimization of crushing stage using on-line speed control on a cone crusher 37 Hooey1, P.L., Spiller2, D.E, Arvidson3, B.R., Marsden4, P., Olsson5, E., 1MEFOS, 2Eric Spiller Consultants LLC, 3Bo Arvidson Consulting LLC, 4, 5Northland Resources Inc. Metallurgical development of Northland Resources' IOCG resources 47 Ikumapayi, Fatai K., Luleå University of Technology, Sundkvist, Jan-Eric & Bolin, Nils-Johan, Boliden Mineral AB Treatment of process water from molybdenum flotation 65 Johansson, Björn, Boliden Mineral AB Limitations in the flotation process 79 Kongas, Matti & Saloheimo, Kari, Outotec Minerals Oy New innovations in on-stream analysis for flotation circuit management and control 89 Kuyumcu, Halit Z. & Rosenkranz, Jan, TU Berlin Investigation of Fluff Separation from Granulated Waste Plastics to be Used in 99 Blast Furnace Operation Mickelsson1, K-O, Östling2 J, Adolfsson3, G., 1LKAB Malmberget, 2Optimation AB Luleå, 3LKAB Kiruna -
Optimisation of an Industrial Scale Ball Mill Using an Online Pulp and Ball
OPTIMISATION OF AN INDUSTRIALTown SCALE BALL MILL USING AN ONLINE PULP AND BALL LOADCape SENSOR of Thesis submitted in fulfilment of the degree of Master of Science University Pratish Keshav KSHPRA001 _______________ May 2013 Page | 1 The copyright of this thesis vests in the author. No quotation from it or information derived from it is to be published without full acknowledgementTown of the source. The thesis is to be used for private study or non- commercial research purposes only. Cape Published by the University ofof Cape Town (UCT) in terms of the non-exclusive license granted to UCT by the author. University ABSTRACT The secondary milling circuit at Waterval UG2 Concentrator had undergone a circuit change with the commissioning of the IsaMill, a horizontally stirred mill, in parallel with the secondary ball mill. The operation treats the PGM bearing UG2 ore type and produces a final concentrate enriched with PGM’s. The concept was to treat the finer silicate rich fraction in the IsaMill and the coarser chromite rich fraction through the ball mill. This circuit is typical of a UG2 plant in which maximum silicate with minimal chromite breakage is targeted. As a result of the circuit change an opportunity for optimisation around the industrial scale ball mill was considered for this study. Of concern in this study were new operating conditions for the mill in the changed circuit at which improved performance could be obtained. Another objective was to investigate if a difference in breakage response for the silicate and chromite fractions could be identified for different operating conditions in the ball mill. -
Energy Efficiency Analysis of Copper Ore Ball Mill Drive Systems
energies Article Energy Efficiency Analysis of Copper Ore Ball Mill Drive Systems Piotr Bortnowski, Lech Gładysiewicz, Robert Król and Maksymilian Ozdoba * Department of Mining and Geodesy, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, 50-421 Wroclaw, Poland; [email protected] (P.B.); [email protected] (L.G.); [email protected] (R.K.) * Correspondence: [email protected] Abstract: Milling is among the most energy-consuming technological stages of copper ore processing. It is performed in mills, which are machines of high rotational masses. The start of a mill filled to capacity requires appropriate solutions that mitigate the overloading. One method for increasing the energy efficiency of ball mills is to optimize their drive systems. This article looks at two variants of drive systems with efficiencies higher than the already existing solutions. The first variant is a low-speed synchronous motor with permanent magnets without a gearbox, and the second variant is an asynchronous high-efficiency motor with a gearbox and a fluid coupling. The energy performance analysis of the three solutions was based on the average energy consumption indicator per mass unit of the milled material and on the energy consumption per hour. The investigations required models of the drive systems and analyses with the use of the Monte Carlo methods. The highest energy efficiency is observed in the case of the solution based on the permanent magnet motor. However, the drive system with the high-speed motor offers a gentle start-up possibility owing to the fluid coupling. -
Evolution of the Isamill™ Into Magnetite Processing
EVOLUTION OF THE ISAMILL™ INTO MAGNETITE PROCESSING Greg Rasmussen, Xstrata Technology Pty Ltd Tommy Do , Ernest Henry Mining Michael Larson, Xstrata Technology Pty Ltd Katie Barns, Xstrata Technology Pty Ltd Xstrata Technology • Mount Isa Mines (MIM), a large Australian mining company, was acquired by Xstrata in 2003 who then merged with Glencore in 2013 • MIM internal technology group was re-named Xstrata Technology (XT) and became an independent technology developer and supplier to the global minerals industry with 250 staff worldwide • The equipment and processes which are marketed by XT are developed in our own operations • XT offers full-package solutions including: • Equipment and processes • Engineering • Commissioning and Training • Dedicated after-market support IsaMill™ Technology Development ™ • Development of IsaMill driven by inability Broken Hill to efficiently treat fine grained orebodies • Late 1980s, Xstrata required 7µm grind for new Pb/Zn orebodies in Australia • Conventional mining technologies tested (1975-1990), but 0 40 micron − Too high power consumption to achieve target size McArthur River − Ball/tower mills ineffective below 20-30μm − Negative influence of steel grinding on flotation 0 40 micron IsaMill™ Technology Development A technology was found... • Horizontal Bead Mills − Used in industries other than mining (pharmaceuticals, paint, food, etc.) − Small, batch scale − Very expensive and exotic media types • Cross-over into mining required: − Much larger scale − Continuous operation − Ability to use cheap, -
Isamill™ Technology Used in Efficient Grinding Circuits
1 IsaMill™ Technology Used in Efficient Grinding Circuits B.D. Burford1 and L.W. Clark2 High intensity stirred milling is now an industry accepted method to efficiently grind fine and coarse particles. In particular, the IsaMill™, which was invented for, and transformed the fine grinding industry, is now being included in many new comminution circuits in coarser applications. While comminution has always been regarded as important from a processing perspective, the pressure being applied by environmental concerns on all large scale power users, now make highly energy efficient processes more important than ever. The advantages that were developed in fine grinding in the early IsaMill™ installations have been carried over into coarse grinding applications. These advantages include a simple grinding circuit that operates in open circuit with a small footprint, the ability to offer sharp product size classification, as well as the use of inert media in a high energy intensive environment. This paper will examine the use of IsaMill™ technology in fine grinding (P80 below 15 micron), and examine the use of the technology in conventional grinding applications (P80 20 - 150 µm). Recent installations will be examined, including fine and coarse grinding applications, as well as the recent test work that was undertaken using an IsaMill™ in a primary grinding circuit, and the resulting circuit proposal for this site. While comminution has been relatively unchanged for the last century, the need to install energy efficient technology will promote further growth in IsaMill™ installations, and result in one of the biggest challenges to traditional comminution design. 1. Senior Process Engineer, Xstrata Technology, L4, 307 Queen Street, Brisbane 4000, Qld, Australia 2. -
Comminution of Copper Ores with the Use of a High-Pressure Water Jet
energies Article Comminution of Copper Ores with the Use of a High-Pressure Water Jet Przemyslaw J. Borkowski Faculty of Geo Engineering Mining and Geology, Wroclaw University of Technology, 50-370 Wroclaw, Poland; [email protected] Received: 4 November 2020; Accepted: 27 November 2020; Published: 28 November 2020 Abstract: The article presents research on the comminution of copper ore in a self-constructed mill using high-pressure water jet energy to investigate the usefulness of such a method for comminuting copper ore. As a result, ore particles are obtained that are characterized by appropriate comminution and a significant increase in their specific surface, in turn allowing for potential further processing of the mineral. A comparative analysis of the efficiency of copper ore comminution, primarily taking into account the unit energy consumption and the efficiency of the milling process, clearly indicates that the energy absorption of hydro-jet material comminuting is lower than during mechanical grinding, e.g., in a planetary ball mill. The applicability of the technique depends on the brittle nature of the host rock, e.g., it is especially appropriate for sandstone and shale ores. Keywords: copper ore comminution; hydro-jet mill; high-pressure water jet 1. Introduction Shredding processes are widely used in various fields of raw material processing. Such procedures are carried out in order to lower the costs of maintaining the cutter discs used in Tunnel Boring Machines (TBM) operating in hard rock formations [1]. They are also used to obtain fine-grained particles, sometimes even nanoparticles [2] or those that have an increased specific surface, which can be especially useful in pharmaceuticals [3]. -
National Instrument 43-101 Technical Report
ASANKO GOLD MINE – PHASE 1 DEFINITIVE PROJECT PLAN National Instrument 43-101 Technical Report Prepared by DRA Projects (Pty) Limited on behalf of ASANKO GOLD INC. Original Effective Date: December 17, 2014 Amended and Restated Effective January 26, 2015 Qualified Person: G. Bezuidenhout National Diploma (Extractive Metallurgy), FSIAMM Qualified Person: D. Heher B.Sc Eng (Mechanical), PrEng Qualified Person: T. Obiri-Yeboah, B.Sc Eng (Mining) PrEng Qualified Person: J. Stanbury, B Sc Eng (Industrial), Pr Eng Qualified Person: C. Muller B.Sc (Geology), B.Sc Hons (Geology), Pr. Sci. Nat. Qualified Person: D.Morgan M.Sc Eng (Civil), CPEng Asanko Gold Inc Asanko Gold Mine Phase 1 Definitive Project Plan Reference: C8478-TRPT-28 Rev 5 Our Ref: C8478 Page 2 of 581 Date and Signature Page This report titled “Asanko Gold Mine Phase 1 Definitive Project Plan, Ashanti Region, Ghana, National Instrument 43-101 Technical Report” with an effective date of 26 January 2015 was prepared on behalf of Asanko Gold Inc. by Glenn Bezuidenhout, Douglas Heher, Thomas Obiri-Yeboah, Charles Muller, John Stanbury, David Morgan and signed: Date at Gauteng, South Africa on this 26 day of January 2015 (signed) “Glenn Bezuidenhout” G. Bezuidenhout, National Diploma (Extractive Metallurgy), FSIAMM Date at Gauteng, South Africa on this 26 day of January 2015 (signed) “Douglas Heher” D. Heher, B.Sc Eng (Mechanical), PrEng Date at Gauteng, South Africa on this 26 day of January 2015 (signed) “Thomas Obiri-Yeboah” T. Obiri-Yeboah, B.Sc Eng (Mining) PrEng Date at Gauteng, South Africa on this 26 day of January 2015 (signed) “Charles Muller” C. -
Efficiency of High Energy Over Conventional Milling of Granulated
Efficiency of high energy over conventional milling of granulated blast furnace slag powder to improve mechanical performance of slag cement paste Ahmed Bouaziz, Rabah Hamzaoui, Sofiane Guessasma, Ridha Lakhal, Djamel Achoura, Nordine Leklou To cite this version: Ahmed Bouaziz, Rabah Hamzaoui, Sofiane Guessasma, Ridha Lakhal, Djamel Achoura, et al.. Effi- ciency of high energy over conventional milling of granulated blast furnace slag powder to improve mechanical performance of slag cement paste. Powder Technology, Elsevier, 2017, 308, pp.37-46. 10.1016/j.powtec.2016.12.014. hal-01602598 HAL Id: hal-01602598 https://hal.archives-ouvertes.fr/hal-01602598 Submitted on 13 Dec 2017 HAL is a multi-disciplinary open access L’archive ouverte pluridisciplinaire HAL, est archive for the deposit and dissemination of sci- destinée au dépôt et à la diffusion de documents entific research documents, whether they are pub- scientifiques de niveau recherche, publiés ou non, lished or not. The documents may come from émanant des établissements d’enseignement et de teaching and research institutions in France or recherche français ou étrangers, des laboratoires abroad, or from public or private research centers. publics ou privés. Distributed under a Creative Commons Attribution - ShareAlike| 4.0 International License Efficiency of high energy over conventional milling of granulated blast furnace slag powder to improve mechanical performance of slag cement paste Ahmed Bouaziz a, Rabah Hamzaoui b,Sofiane Guessasma c,⁎, Ridha Lakhal d, Djamel Achoura d, Nordine -
Stillwater Mine, 45°23'N, 109°53'W East Boulder Mine, 45°30'N, 109°05'W
STILLWATER MINING COMPANY TECHNICAL REPORT FOR THE MINING OPERATIONS AT STILLWATER MINING COMPANY STILLWATER MINE, 45°23'N, 109°53'W EAST BOULDER MINE, 45°30'N, 109°05'W (BEHRE DOLBEAR PROJECT 11-030) MARCH 2011 PREPARED BY: MR. DAVID M. ABBOTT, JR., CPG DR. RICHARD L. BULLOCK, P.E. MS. BETTY GIBBS MR. RICHARD S. KUNTER BEHRE DOLBEAR & COMPANY, LTD. 999 Eighteenth Street, Suite 1500 Denver, Colorado 80202 (303) 620-0020 A Member of the Behre Dolbear Group Inc. © 2011, Behre Dolbear Group Inc. All Rights Reserved. www.dolbear.com Technical Report for the Mining Operations at Stillwater Mining Company March 2011 TABLE OF CONTENTS 3.0 SUMMARY ..................................................................................................................................... 1 3.1 INTRODUCTION .............................................................................................................. 1 3.2 EXPLORATION ................................................................................................................ 1 3.3 GEOLOGY AND MINERALIZATION ............................................................................ 2 3.4 DRILLING, SAMPLING METHOD, AND ANALYSES ................................................. 3 3.5 RESOURCES AND RESERVES ....................................................................................... 3 3.6 DEVELOPMENT AND OPERATIONS ........................................................................... 5 3.6.1 Mining Operation .................................................................................................. -
Gravity Concentration in Artisanal Gold Mining
minerals Review Gravity Concentration in Artisanal Gold Mining Marcello M. Veiga * and Aaron J. Gunson Norman B. Keevil Institute of Mining Engineering, University of British Columbia, Vancouver, BC V6T 1Z4, Canada; [email protected] * Correspondence: [email protected] Received: 21 September 2020; Accepted: 13 November 2020; Published: 18 November 2020 Abstract: Worldwide there are over 43 million artisanal miners in virtually all developing countries extracting at least 30 different minerals. Gold, due to its increasing value, is the main mineral extracted by at least half of these miners. The large majority use amalgamation either as the final process to extract gold from gravity concentrates or from the whole ore. This latter method has been causing large losses of mercury to the environment and the most relevant world’s mercury pollution. For years, international agencies and researchers have been promoting gravity concentration methods as a way to eventually avoid the use of mercury or to reduce the mass of material to be amalgamated. This article reviews typical gravity concentration methods used by artisanal miners in developing countries, based on numerous field trips of the authors to more than 35 countries where artisanal gold mining is common. Keywords: artisanal mining; gold; gravity concentration 1. Introduction Worldwide, there are more than 43 million micro, small, medium, and large artisanal miners extracting at least 30 different minerals in rural regions of developing countries (IGF, 2017) [1]. Approximately 20 million people in more than 70 countries are directly involved in artisanal gold mining (AGM), with an estimated gold production between 380 and 450 tonnes per annum (tpa) (Seccatore et al., 2014 [2], Thomas et al., 2019 [3], Stocklin-Weinberg et al., 2019 [4], UNEP, 2020 [5]). -
The Metallurgy of Antimony
Chemie der Erde 72 (2012) S4, 3–8 Contents lists available at SciVerse ScienceDirect Chemie der Erde journal homepage: www.elsevier.de/chemer The metallurgy of antimony Corby G. Anderson ∗ Kroll Institute for Extractive Metallurgy, George S. Ansell Department of Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO 80401, United States article info abstract Article history: Globally, the primary production of antimony is now isolated to a few countries and is dominated by Received 4 October 2011 China. As such it is currently deemed a critical and strategic material for modern society. The metallurgical Accepted 10 April 2012 principles utilized in antimony production are wide ranging. This paper will outline the mineral pro- cessing, pyrometallurgical, hydrometallurgical and electrometallurgical concepts used in the industrial Keywords: primary production of antimony. As well an overview of the occurrence, reserves, end uses, production, Antimony and quality will be provided. Stibnite © 2012 Elsevier GmbH. All rights reserved. Tetrahedrite Pyrometallurgy Hydrometallurgy Electrometallurgy Mineral processing Extractive metallurgy Production 1. Background bullets and armory. The start of mass production of automobiles gave a further boost to antimony, as it is a major constituent of Antimony is a silvery, white, brittle, crystalline solid that lead-acid batteries. The major use for antimony is now as a trioxide exhibits poor conductivity of electricity and heat. It has an atomic for flame-retardants. number of 51, an atomic weight of 122 and a density of 6.697 kg/m3 ◦ ◦ at 26 C. Antimony metal, also known as ‘regulus’, melts at 630 C 2. Occurrence and mineralogy and boils at 1380 ◦C.