Wet Sharpener

Owner’s Manual

WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.

Item #49837

SAVE THESE INSTRUCTIONS

Thank you very much for choosing an Ironton product!

For future reference, please complete the owner’s record below:

Model: ______Purchase Date: ______

Save the receipt, warranty and these instructions.

It is important that you read the entire manual to become familiar with this product before you begin using it.

This wet sharpener is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product.

For technical questions please call 1-800-222-5381.

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Table of Contents

Intended Use ...... 5

Specifications ...... 5

Package Contents ...... 6

Sharpener Features ...... 7

Work Area Safety: ...... 8

Electrical Safety ...... 9

Personal Safety ...... 9

General Safety Guidelines Before Using The Sharpener ...... 10

Additional Specific Safety Rules ...... 11

Wet Sharpener Use and Care ...... 13

Assembly ...... 14 The Sharpener Assembly ...... 14 Unpacking the Sharpener ...... 15 Sharpener Placement ...... 15 Installing the Sharpening Wheel ...... 16 Installing the Tool Support Bar ...... 17 Installing and Removing the Water Reservoir ...... 18 Setting Up for Sharpening ...... 19 Setting Up with the Angle Gauge ...... 21 Setting Up for Polishing ...... 22

Important Electrical Information ...... 23

Grounding Instructions ...... 23

Extension Cords ...... 24

Operation ...... 25 Grinding Tips ...... 25 Positioning the Tool Support Bar ...... 25 Grinding Against Wheel Rotation ...... 26 Grinding with Wheel Rotation ...... 26 The Tool Holder ...... 27 The Angle Guide ...... 27 The Water Reservoir ...... 28 Wheel Dressing ...... 29 Polishing ...... 29

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Maintenance ...... 30

Troubleshooting...... 31

Parts Diagram and List ...... 32

Warranty ...... 34

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Intended Use

The Ironton wet sharpener has been designed to sharpen chisels, knives, scissors and various types of cutting blades.

The wet sharpening stone is continually cooled and lubricated from the water reservoir, ensuring a sharp, square and clear cutting edge. Simple set up of the adjustable tool holder and tool support bar makes various types and sizes of blades easily sharpened square across the surface of the sharpening wheel.

The included angle gauge will assist in setting up the correct angle for the tool to be sharpened, while the blade holder will assist in the sharpening of small knives and blades.

Leather polishing wheel is used after a sharpening stone to smooth out any irregularities and create a clean, sharp finish to the cutting edge.

Specifications

Motor 120 VAC, 60Hz , 1.6A

Wet Sharpening Wheel Size 8"x1-9/16"

Polishing Wheel Size 8"

Wheel Speed 115 RPM

 The warnings and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this sharpener. Always be aware of the environment and ensure that the sharpener is used in a safe and responsible manner.

 DO NOT allow persons to assemble or operate the sharpener until they have read this manual and have developed a thorough understanding of how it works. Failure to follow the instructions and warnings may result in electric shock, fire and/or serious injury.

 Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will do the job better and more safely at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended.

 Industrial or commercial applications must follow OSHA requirements.

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Package Contents

No. Description Qty 1 Sharpener 1 2 Tool Support Bar 1 3 Tool Holder 1 4 Wet Sharpening Wheel 1 5 Water Reservoir 1 6 Bolt Flat Washer 2 7 Angle Guide 1 8 Sharpening compound 1 9 Manual (not shown) 1

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Sharpener Features

No. Description Qty 1 Horizontal Mount with Knobs 1 2 Tool Support Bar 1 3 Leather Polishing Wheel 1 4 Vertical Mounts with Knobs 1 5 Power Switch 1 6 Polishing Compound 1 7 Angel Guide 1 8 Water Reservoir 1 9 Wet Sharpening Wheel 1 10 Tool Holder 1

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Work Area Safety:

• Inspect the work area before each use. Keep the area clean, dry, free of clutter, and well lit. A cluttered, wet, or dark work area can contribute to injuries.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your work area. Some of these hazards may be hidden from your view and may cause personal injury and/or property damage if contacted.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

USE OF THIS SHARPENER CAN GENERATE AND DISBURSE DUST OR OTHER AIRBORNE PARTICLES. Always wear a face shield when operating the sharpener. Operate the sharpener only in a well-ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, and death. Avoid breathing the dust, and prolonged contact with the dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for dust exposure, and wash exposed areas with soap and water.

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Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs in any earthed (grounded) power tools. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an extension cord suitable for outdoor use. These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing, and use common sense when operating any power tool. Do not use the drill when tired or under the influence of medication or alcohol. A moment of inattention while operating power tools may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hardhat, or hearing protection for appropriate conditions will reduce personal injuries.

• Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts as they can be caught in moving parts. Air vents may cover moving parts and should be avoided.

• Avoid accidental starting. Ensure the trigger switch is in the off position before connecting the drill with power. Plugging in power tools that have the switch turned on, or carrying a power tool with your finger on the switch, can result in accidental injury.

• Remove any loose parts or materials before turning the sharpener tool on. Loose parts or material can get caught in the rotating wheels and may result in personal injury.

• Do not over reach. Maintain stable footing and balance at all times. Loss of balance in an unexpected situation can cause an injury.

• If devices are provided for connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

• Do not use a ladder or unstable support. Stable footing on a solid surface enables better control of the drill in unexpected situations.

• Keep tool handles dry, clean and free from oil and grease. Slippery handles cannot ensure safe control of the drill.

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General Safety Guidelines Before Using The Sharpener

• Always wear eye protection and respirator.

• Keep bystanders out of the work area while operating the tool.

• Wheel guards and eye shields must be properly adjusted and tightened.

• Always make sure wheels are properly mounted.

• Stand to the side of the sharpener during start-up. Switch it on and let the sharpener operate at full speed for approximately one minute so that any undetected flaws or cracks will become apparent.

• Keep guards in place and working properly.

• Keep hands clear of grinding wheels.

• Never reach behind or beneath the grinding wheels.

• Disconnect power before changing grinding wheels or servicing. The grinding wheels continue to rotate after the tool is switched off. Always allow wheels to stop before adjusting or servicing. Do not stop the wheel with hands or workpiece.

• To avoid electric shock, DO NOT use in damp conditions or expose to rain.

• When fitting a new grinding wheel, always check that the stated maximum RPM meets or exceeds that stated on the sharpener. Also check the new wheel for damage, such as flaws or cracks. If the wheel appears satisfactory, fit it to the sharpener.

• When a new grinding wheel has been fitted, stand to one side of the sharpener and switch it on. Let the sharpener operate at full speed for approximately one minute so that any undetected flaws or cracks will become apparent.

• Use only accessories that are recommended by the manufacturer for your model.

• DO NOT attempt to cut anything with the grinding wheel.

• Grounded tools must be plugged into an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. Never remove the grounding prong from the plug or modify it in any way.

 Do not use adaptor plugs. If in doubt as to whether the outlet is properly grounded, consult a qualified electrician.

• Do not use the tool when tired or under the influence of drugs, alcohol or medication.

• Do not wear loose clothing, gloves or jewelry; tie up long hair and button all long sleeve shirts.

• Ensure the power switch is off prior to plugging in the tool.

• Do not overtighten spindle nuts.

• Spacing between tool rests and wheels should be set to 1/8” or less; hold workpiece firmly against tool rest.

• Service on these tools should only be performed by an authorized, qualified technician.

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Additional Specific Safety Rules

• Do not operate this machine until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

• OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

• FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution.

• ALWAYS USE THE PROVIDED BLOTTER and wheel flanges to mount the grinding wheels on the sharpener shaft to prevent wheel damage or accidental separation. Separation can result in fragments flying off the wheel at high speeds.

• USE ONLY WHEELS suitable for the speed of the machine. Unsuitable grinding wheels can come apart, throwing fragments out at high speeds.

• USE ONLY WHEELS that have a bore exactly equal to the arbours of the machine. Never attempt to machine an undersized wheel to fit an arbours. Unsuitable grinding wheels can come apart, throwing fragments out at high speeds.

• DO NOT overtighten the wheel nut.

• DO NOT USE A WHEEL THAT VIBRATES. Dress the grinding wheel, replace it, or replace the bearing of the shaft. Unsuitable grinding wheels can come apart, throwing fragments at high speeds.

• INSPECT WHEELS for cracks or fragments before starting the machine .REPLACE DAMAGED WHEELS immediately. Parts of the wheel can be thrown at high speeds causing serious injury.

• ADJUST EYE SHIELDS close to the grinding wheel, and re-adjust as the wheel wears down. Flying sparks are dangerous and can cause fires or explosions.

• ALWAYS MAKE SURE the eye shields are in place, properly adjusted, and secured.

• ADJUST TOOL RESTS close to the grinding wheel (1/8" separation or less). Tighten the tool rest securely to prevent shifting positions, and re-adjust as the wheel wears down. The workpiece can be drawn into the wheel, causing damage to the workpiece and/or serious injury.

• Make sure machine is properly mounted to bench or stand before starting motor.

• Stand to one side before turning the machine on. Loose fragments or wheel parts could fly from the wheel at high speeds.

• NEVER GRIND ON A COLD WHEEL. Run the sharpener for one full minute before applying the workpiece. A cold wheel has a tendency to chip. Those fragments could fly from the wheel at high speeds.

• Never start the machine with the workpiece against the grinding wheel. The workpiece can be drawn into the wheel, causing damage to the machine and/or serious injury.

• CLEAN THE MACHINE thoroughly when processing different types of workpieces (wood, steel, or aluminum). Combining wood and metal dust can create an explosion or fire hazard. DO NOT GRIND or polish magnesium. Fire will result.

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• NEVER GRIND NEAR FLAMMABLE GAS OR LIQUIDS. Sparks can create a fire or an explosion.

• AVOID awkward operations and hand positions. A sudden slip could cause a hand to move into the sharpening wheel.

• KEEP ARMS, HANDS, and fingers away from the wheel. The abrasive surfaces can cause serious injury.

• Always use tool rest and hold workpiece firmly with both hands when grinding. Loss of control of the workpiece can cause serious injury.

• DRESS THE WHEEL on the face only. Dressing the side of the wheel could cause it to become too thin for safe use.

• GRIND A WORKPIECE using the face of the grinding wheel only. Loss of control of the workpiece can cause serious injury.

• NEVER APPLY COOLANT directly to the grinding wheel. Coolant can weaken the bonding strength of the sharpening wheel and cause it to fail. Dip the workpiece in water to cool it.

• DO NOT TOUCH the ground portion of a workpiece until it has cooled sufficiently. Grinding creates heat.

• PROPERLY SUPPORT LONG OR WIDE workpieces. Loss of control of the workpiece can cause serious injury.

• Never perform layout, assembly, or set-up work on the table/work area when the machine is running. A sudden slip could cause a hand to move into the wheel. Severe injury can result.

• Turn the machine OFF, disconnect the machine from the power source, and clean the table/work area before leaving the machine. Lock the switch in the “OFF” position to prevent unauthorized use. Someone else might accidentally start the machine and cause serious injury to themselves.

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Wet Sharpener Use and Care

 Do not modify the Wet Sharpener in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Wet Sharpener was designed.

 Always check of damaged or worn out parts before using the Wet Sharpener. Broken parts will affect the Wet Sharpener operation. Replace or repair damaged or worn parts immediately.

 Store idle Wet Sharpener. When Wet Sharpener is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before reuse.

 Always remove the plug from the mains socket before making any adjustments or maintenance, including changing the wheel.

 Always turn the sharpener off when it is not in use and never leave it unattended without first switching off and removing the power plug. Never leave the sharpener until the wheels have come to a complete stop.

 Make sure that any replacement wheel is rated at 120rpm or higher.

 Do not let anyone under 18 years operate this tool.

 Rags, cloths, cord, string and the like should never be left around the work area.

 If you are interrupted when operating the tool, complete the process and switch off before looking up.

 Periodically check that all nuts, bolts and other fasteners are properly tightened.

 Do not use a wheel that has received a blow, especially to the side of the wheel.

 Replace a cracked or suspect wheel.

 Always allow a new wheel to run for a few minutes at full speed before using it. Stand to one side at start up.

 Check that the wheel rotates freely each time before start up.

 Check that the tool rests are properly adjusted before commencing use.

 Do not overload the sharpener. Allow the sharpener to run at full speed or close to full speed during use.

 Never apply excessive pressure to the wheel. It might shatter, causing personal injury.

 Make sure that the wheel is not in contact with the work when you start the sharpener.

 When using the sharpener, use safety equipment including safety goggles or shield, ear protection, dust mask and protective clothing including safety gloves.

 Wear goggles

 Wear ear muffs

 Wear a breathing mask

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Assembly

The Sharpener Assembly

No. Description Qty 1 Horizontal Mount with Knobs 1 2 Tool Support Bar 1 3 Leather Polishing Wheel 1 4 Vertical Mounts with Knobs 1 5 Power Switch 1 6 Polishing Compound 1 7 Angel Guide 1 8 Water Reservoir 1 9 Wet Sharpening Wheel 1 10 Tool Holder 1

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Unpacking the Sharpener

1. Open the carton and remove top packing material.

2. Carefully lift the wet stone sharpener from the packaging and place it on a level work surface.

Sharpener Placement

The figure at right shows minimum working clearances. Remember the sharpener has no specific front or back side and must be repositioned depending on the desired grinding/sharpening/polishing action.

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Installing the Sharpening Wheel

Ensure the sharpener is disconnected from any power supply before assembly.

1. On the left hand side of the unit, remove the wheel nut and outer washer from the spindle by rotating in an anti-clockwise direction.

2. Slide the sharpening wheel onto the spindle against the inner washer. Fit the outer was her, then the wheel nut. Tighten the nut with a 19 mm wrench in a clockwise direction.

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Installing the Tool Support Bar

For Sharpening Loosen the front tool support clamps and insert the tool support bar into the holes on top of the housing. Ensure that the tool support bar points to the left of the unit, above the sharpening wheel. Adjust the tool support to the desired position and tighten the clamp knobs.

For Polishing Loosen the rear tool support clamp knobs and insert the tool support bar into the holes at the rear of the housing. Ensure that the tool support bar points to the right of the unit (when looking at the front of the unit). It should sit behind the polishing wheel. Fully insert the tool support and tighten the clamp knobs. While the tool support can be adjusted, most polishing will be done with the tool support fully inserted.

Installing the Tool Holder Slide the adjustable tool holder onto the long bar of the tool support. Position the adjustable tool holder above the sharpening wheel (if sharpening), or to the rear of the polishing wheel (if polishing). Ensure that the clamping area of the tool holder is positioned towards the centre of the unit.

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Installing and Removing the Water Reservoir

Do not sharpen without water. The sharpening wheel must be partially submerged in water whenever in use. Check and refill the tray as the water is absorbed.

1. Position the water reservoir tray below the sharpening wheel, with the support hooks of the tray facing the side of the housing. Lift the tray until the support hooks sit in the corresponding slots in the housing. Check that the tray is horizontal and steady.

Note: The first time the sharpener reservoir is filled with water, the sharpening stone may absorb some of the water, regularly monitor and fill reservoir as required.

2. To remove the water reservoir tray, disengage the support hooks from their corresponding slots by lifting and moving the tray away from the side of the housing. When the hooks are clear, lower the tray.

Note: After use, the water reservoir tray should be emptied of water and cleared of any debris that remains from the sharpening process.

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Setting Up for Sharpening

When sharpening, position the tool support bar in the vertical mount holes.

Note: Sharpening is performed against the direction of rotation.

1. Fit the adjustable tool holder to the tool support bar (See “Installing the tool holder” section). Loosen the tool support clamps. Adjust the height of the tool support until there is a small gap between the surface of the sharpening wheel and the lower guides of the adjustable tool holder.

2. Tighten the tool support clamps.

3. To ensure that no part of the adjustable tool holder comes into contact with the sharpening wheel, complete these two checks: a. Slide the adjustable tool holder back and forth along the tool support bar.

b. With the bottom of the adjustable tool holder positioned directly above the wheel, make sure there is clearance between the tool holder and sharpening wheel.

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4. Loosen the two clamps on the adjustable tool holder enough to insert the blade to be sharpened. Maneuver the blade until it touches the sharpening wheel at the desired sharpening angle.

5. Maneuver the blade within the adjustable tool holder until the angle of the blade sits flat on the face of the sharpening wheel.

6. Ensure that the blade is square across the full width of the sharpening wheel.

7. When you are satisfied that the blade is correctly positioned, tighten the clamps knobs on the adjustable tool holder.

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Setting Up with the Angle Gauge

1. The angle gauge is used to determine the cutting edge angle of a tool. You can determine the appropriate angle required for your blade by reading the label on the angle gauge. Alternatively, you can test and select the blade angle by inserting the blade into the notches on the sides of the gauge.

2. After determining which notch best suits the blade angle required, set the support bar and adjustable tool holder. Insert the blade within the tool holder, so that it touches the sharpening wheel. (See “Setting up for sharpening”). Rotate the clamp knobs on the adjustable tool holder until the blade is secure, but can still be moved.

3. Position the gauge on the sharpening wheel, with the selected notch closest to the tool tip. Maneuver the blade within the tool holder until the back face of the blade aligns with the angle gauge.

4. Check that the blade is square across the width of the sharpening wheel and tighten the adjustable clamp knobs. Remove the angle gauge.

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Setting Up for Polishing

1. Fit the tool support to the rear of the unit (see “Installing the tool support for polishing”)

Note: Initially you will need to condition the polishing wheel. Apply machine oil to bring the leather polishing wheel to a darker slightly wet color on all its surface. Following this apply an initial layer of polishing paste covering the entire surface and work it into the wheel.

2. Apply machine oil to the leather polishing wheel, followed by some of the polishing paste.

3. Switch on the machine. While the polishing wheel is rotating, evenly distribute the polishing paste into the leather with a flat object such as a ruler or spatula.

4. Set the adjustable tool holder (see “Setting up for Sharpening”).

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Important Electrical Information

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20-A time-lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-pronged grounding type plugs and matching receptacle which will accept the machine’s plug.

Before connecting the machine to the power line, make sure the switch is in the "OFF" position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Grounding Instructions

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug.

THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. Improper connection of the equipment-grounding conductor can result in risk of electric shock.

The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. The left-hand figure below shows an outlet box with grounded three-prong receptacles. The right-hand figure shows an outlet box with ungrounded two-prong receptacles and a grounding adapter (not included) used to complete the ground.

IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

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Do not modify the sharpener cord plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the sharpener is properly grounded. Use only 3-wire extension cords that have 3-pronged grounding type plugs and matching 3-conductor receptacles.

Have a qualified electrician repair or replace damaged or worn cord immediately.

Extension Cords

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-pronged grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

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Operation

Grinding Tips

• Always be sure the grinding wheel is wet before grinding by having the reservoir filled and in the proper location.

• Wear the proper protective clothing. Safety glasses/face shield and a dust mask should be worn at all times.

• Grasp the workpiece firmly and properly support it on the tool support bar or grinding jig during operation. Maintain even pressure and control of the workpiece when grinding.

• Concentrate on the task at hand. STOP grinding if other people are distracting you or your mind is on something else.

Always lock the power switch “OFF” when the sharpener is not in use. In the event of a power failure, blown fuse, or tripped circuit breaker, turn the switch “OFF”, preventing accidental start-up when the power comes on.

Positioning the Tool Support Bar

• The wet sharpener is equipped with a tool support bar that serves as a tool rest and as an attachment point for the sharpener jig. It can be attached in two positions, allowing for grinding with or against the rotation direction of the grinding wheel.

• The tightening knobs on each attachment point allow the tool support bar to be adjusted and locked in position, depending on the specific task required.

• Working against the rotation removes large amounts of materials quickly but does not yield precise results. Use this method for coarse tools such as axes.

• Working with the rotation yields much more precise results and removes less material. Use this method for finer tools, such as knives or carving tools.

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Grinding Against Wheel Rotation

The sharpener has been outfitted with an electrical power switch that permits the grinding wheel to rotate in the front and reverse directions.

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

1. Disconnect the sharpener from power. 2. Position the machine with the power switch facing you. 3. Attach the tool support bar in the vertical mounts, as shown in the figure on the right. 4. Be sure it is securely positioned and will not move during grinding. 5. Rest your workpiece on the tool support bar with the sharpened edge pointing away from you. 6. Grind your workpiece in the indicated grinding area

Grinding with Wheel Rotation

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

1. Disconnect the sharpener from power. 2. Position the machine with the power switch facing away from you. 3. Attach the tool support bar in the horizontal mounts as shown in the figure on the right. Be sure it is securely positioned and will not move during grinding. 4. Rest your workpiece on the universal support with the sharpened edge pointing away from you. 5. Grind your workpiece in the indicated grinding area.

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The Tool Holder

The tool holder provided with the sharpener is used for securing a variety of tools, and can be positioned to grind with, or against, the rotation of the wheel.

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

To mount the tool holder: 1. Disconnect the sharpener from power. 2. Slide the tool holder onto the tool support bar. 3. Insert the tool into the tool holder, and then use the angle guide to set the grinding angle. (See Setting up the Angle Guide.) 4. Once the grinding angle is set, tighten both lock knobs to secure the tool in place.

The Angle Guide

The sharpener includes an angle guide to identify and maintain the cutting angle on a variety of tools.

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

To use the angle guide: 1. Disconnect the sharpener from power. 2. Locate the eight measuring notches on the angle guide finder. 3. Find the angle notch that best fits the tool you wish to grind by placing the sharpened edge of the workpiece into each notch. 4. Adjust the positioning of the tool and the tool support bar height as necessary so that the sharpened edge of the tool is flat against both the grinding wheel and the angle edge on the angle guide.

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The Water Reservoir

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

The wet sharpener is designed for wet grinding and should never be used without water.

The mounting tabs on the reservoir serve as hooks to attach to the reservoir mounting slots.

To fill and position the reservoir: 1. Disconnect the sharpener from power. 2. Remove the reservoir and fill it with water to just below the V-shaped notch. 3. Attach the reservoir to the sharpener:

Tips:

• Check the water level before every use and be sure the wheel is wet before you begin grinding. DO NOT use the sharpener without water.

• Leaving the grinding wheel stored in water will cause damage to the wheel and create potential hazards because the wheel will become unbalanced. Once any grinding process is complete, return the reservoir to the storage position to prevent prolonged water exposure to the wheel.

• Empty, rinse, and refill the reservoir regularly. This prevents metal and stone from accumulating in the reservoir.

• Place a magnet in the reservoir to catch and collect metal filings. This will help prevent excessive metal accumulation on the grinding wheel.

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Wheel Dressing

Depending on the type of grinding you do, the grinding wheel may require periodic dressing.

A variety of dressing tools are available (not included) and can be used to restore the abrasive quality of the wheel surface and bring the wheel edge back to the right form.

Refer to the instructions that accompany your dressing accessory for complete details on how to properly dress a wheel. When grinding, metal objects become heated quickly. It is important to keep moving the object back and forth across the face of the grinding wheel and to cool the object frequently using the coolant tray.

Polishing

The leather polishing wheel on the sharpener and the included abrasive polishing paste can be used to obtain a razor sharp edge on many tools. Before use, the polishing wheel must be properly prepared.

Note: A slight wobble of the stopping wheel when it is rotating is normal and does not affect performance.

To prepare the polishing wheel: 1. Disconnect the sharpener from power. 2. Evenly apply a light machine oil to the leather wheel. Use enough oil to provide a thorough coating, but not so much as to saturate the leather and result in dripping. 3. Apply a thin coat of abrasive polishing paste to the leather wheel using a wooden spreader or similar device. Distribute the paste evenly by hand-turning the wheel while spreading. 4. Connect the sharpener to power, then turn it on and continue to distribute the paste, still using the wooden spreader. Move the spreader lightly in a circular motion across the wheel. 5. Once the paste is evenly distributed, begin sharpening. This preparation is sufficient for sharpening five to ten tools. If you notice a drop in sharpening performance or have sharpened more than ten tools, repeat the above steps.

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Maintenance

Maintain your wet sharpener. It is recommended that the general condition of any wet sharpener be examined before it is used. Keep your wet sharpener in good repair by adopting a program of conscientious repair and maintenance. Have necessary repairs made by qualified service personnel.

Always disconnect the sharpener from power during setup and adjustment to avoid an accidental start that may result in personal injury and tool damage.

The Grinding Wheel

The grinding wheel should be inspected before every use. Take care in storing grinding wheels to keep them free from damage from moisture, from being dropped, or from having items dropped on them.

Wheel Replacement

To replace the grinding or polishing wheel:

1. Disconnect the sharpener from power.

2. Hold the wheel to stop it from turning, and remove the arbour nut or knob which holds the wheel on.

3. Remove the outer washer and the wheel.

4. Install the new wheel, then replace the washer and nut or knob and tighten with 4.05-4.95lb.ft torque.

Water Reservoir

Be sure to periodically empty, rinse and refill the water reservoir with clean water depending on frequency of use. Failing to do so can lead to a build-up of sediment on the wheel itself, reducing grinding performance.

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Troubleshooting

Symptom Probable Cause Corrective Action Low voltage Check power source for proper voltage.

Inspect motor for loose or open Open circuit in motor or loose Motor will not start. connections. Send motor for servicing if connections necessary.

Blown fuse or breaker Replace fuse or reset breaker.

Motor overloaded Reduce load on motor.

Motor overheats. Use an extension cord of appropriate Extension cord too long and/or gauge and length or plug the sharpener of insufficient gauge (weight) directly into a correct wall outlet.

Inspect motor for loose or shorted Shot circuit in motor or loose terminals or worn insulation. Send motor connections for servicing if necessary.

Correct low voltage condition (for example: Motor stalls (resulting in Low voltage improper extension cord length or gauge). blown fuses or tripped breakers). Install correct fuses or circuit breakers or Incorrect fuses or circuit plug sharpener into a circuit with correct breakers in power line fuses or breakers.

Motor overload Reduce load on motor.

Insufficient wheel preparations Properly prepare wheel. Polishing wheel loses performance. Wheel is damaged Replace wheel.

Make sure the sharpener is securely Sharpener vibrating positioned on a level surface.

Wavy surface of Check the knobs of the tool holder and workpiece. Workpiece is not held firmly tool support bar and tighten is necessary. If a knob is stripped, replace it.

Wheel face is uneven Dress the grinding wheel.

Added lubricating grease on the gear. Machine run with noises. Short of lubricating

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Parts Diagram and List

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Parts List

Item Description Spec. Qty. Item Description Spec. Qty. 1 Tool holder 1 24 Water tank 1 2 Tool support bar 1 25 Flat washer D4 4 3 Philips screw and washers M6X16 4 26 Base 1 4 Handle 1 27 Rubber foot 4 5 Philips screw M4X8 3 28 Base plate 1 6 Worm gear case cover 1 29 Motor assy. 1 7 Nut M12 1 30 Philips screw + washers M8X35 2 8 Flange 2 31 Strain relief 6P4 3 9 Grinding wheel φ200×40×φ12 1 32 Wire connection box 1 10 Bearing block 2 33 Capacitor 1 11 Wave washer D32 1 34 Rubber mat 1 12 Bearing 2 35 Switch plate 1 13 Main shaft 1 36 Tapping screw ST4.2×16 10 14 Power cord 1 37 Bilateral switch 1

15 Philips screw + washers M5X12 2 38 Wire bushing 1 16 Worm gear 1 39 Cord & plug 1 17 Worm gear case 1 40 Tooth locking washer 1 18 Knob M6X10 4 41 Philips screw + washers M4×8 1 19 Washer D12 1 42 Power cord clips 1 20 Round pin φ5x22 1 43 Philips screw ST ST4.2×8 1 21 Polishing wheel 1 44 Strain relief fix plate 1 22 Big flat washer D8 1 45 Philips screw+ washers M6×20 4 23 lock knob 1 46 Philips screw+ washers M4x10 8

For replacement parts and/or technical questions, please call 1-800-222-5381.

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Warranty

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Distributed by: Northern Tool + Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.com Made in China

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