Accessing Synthetically-Challenging Isoindole-Based Materials for Assessment in Organic Photovoltaics via Chemical and Engineering Methodologies
by
Jeremy Dang
A thesis submitted in conformity with the requirements for the degree of Doctor of Philosophy Department of Chemical Engineering and Applied Chemistry University of Toronto
© Copyright by Jeremy Dang 2016
Accessing Synthetically-Challenging Isoindole-Based Materials for Assessment in Organic Photovoltaics via Chemical and Engineering Methodologies
Jeremy Dang
Doctor of Philosophy
Department of Chemical Engineering and Applied Chemistry University of Toronto
2016 Abstract
Isoindoles are a broad class of compounds that comprise a very small space within the domain of established photoactive materials for organic photovoltaics (OPVs). Given this scarcity, combined with the performance appeal of presently and well known isoindole-based compounds such as the phthalocyanines, it is a worthy undertaking to develop new materials in this domain.
This thesis aims to bring to light the suitability of five novel, or underexplored, classes of isoindole-based materials for OPVs. These classes are the boron subphthalocyanine (BsubPc) polymers, oxygen-bridged dimers of BsubPcs (μ-oxo-(BsubPc) 2), boron subnaphthalocyanines
(BsubNcs), group XIII metal complexes of 1,3-bis(2-pyridylimino)isodinoline (BPI), and the boron tribenzosubporphyrins (BsubPys).
The synthesis of these materials was proven to be challenging as evident in their low isolated yields, lengthy synthetic and purification processes, and/or batch-to-batch variations. This outcome was not surprising given their undeveloped chemical nature. The photo- and electro- physical properties were characterized and shown to be desirable for all classes other than the
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group XIII metal complexes of BPI for OPVs. μ-Oxo-(BsubPc) 2 and BsubNcs show promise in this application while BsubPc polymers and BsubPys will be subjects of future exploration.
The results from the work herein aid to develop and strengthen the fundamental understanding of the structure-property relationships of isoindole derivatives. On a broader scale, the work demonstrates their versatility as functional materials for OPVs and their possible expansion to other organic electronic technologies like organic light emitting diodes and organic field effect transistors.
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Acknowledgments
I would like to begin by expressing my deepest gratitude to my supervisor, Professor Timothy P. Bender, for his support and guidance throughout my entire degree. You have taught me valuable lessons, given me the freedom to explore my research interests, and most importantly, broadened my perspective on the real-world applications of science. I will always appreciate your mentorship and your encouragement in having a well-balanced lifestyle. Thank you for the opportunity.
I would also like to thank my committee members, Professor Dwight S. Seferos and Professor Christopher M. Yip, for their guidance in my Ph.D. journey. It has been a long and difficult one, but truly a humbling and worthwhile experience. Thank you for your insights and feedback in this process.
To the Benderites/Weekday Benders/Bender Minions/Bending Bad Crew/Average Benders, thank you for a wonderful time. I will always remember and cherish the good moments… and even the bad ones. I'd like to specifically give thanks to Dr. Benoit Lessard, Anjuli Szawiola, Hasan Raboui, Katie Sampson, David Josey, Trevor Plint, Dr. Brett Kamino, Dr. John Grande, Dr. Jessica Virdo, Dr. Jeffrey Castrucci, Dr. Graham Morse, Dr. Andrew Paton, Dr. Catherine Bonnier, Mabel Fulford, Mike Gretton, Jane Cho, Ahmed Balawi, Mona Khatibi, Alex Peltekoff, Alaa Sifate, Stephanie Nyikos, Cynthia Cheung, Devon Holst, Richard Garner, Esmeralda Bukuroshi, and Aleksa Dovijarski. A departing message to all present and future Benderites, this is a great group filled with great people. Keep our unique dynamic identity strong within the group, as well as within the department.
To my parents and brothers, I appreciate your efforts in trying to comprehend my research work. I am aware that this was not a simple task. I'd like to thank you for the endless support.
Lastly, I'd like to thank my dear Anna. While I'm able to convey my scientific findings in this dissertation, I find that my words cannot do the same in expressing my admiration and appreciation for you. You exemplify the image of a hard-working, driven person and you have constantly aspired me to strive for more. I admittedly don't say it enough, but I love you very much and I look forward to the next chapter of our lives.
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Table of Contents
List of Tables viii List of Figures ix List of Schemes xiii List of Abbreviations xiv
Chapter 1: Introduction 1 1.1 The Solar Energy Paradigm 1 1.2 Brief History and Key Discoveries 2 1.3 Organic Photovoltaics (OPVs) - The Future of PV Technologies? 3 1.4 Operating Principles of OPVs 4 1.5 Device Architectures 6 1.6 Methods of Fabrication 8 1.7 Device Performance Definition 9 1.8 Optoelectronic Effects on Performance 11 1.9 Commonly Employed Organic Photoactive Materials 14 1.10 Isoindole-Based Compounds in OPVs 17 1.11 Thesis Statement 25 1.12 References 28 Chapter 2: A boron subphthalocyanine polymer: poly(4-methylstyrene)-co -poly(phenoxy-boron-subphthalocyanine) 36 2.1 Abstract 37 2.2 Introduction 37 2.3 Results and Discussion 38 2.4 Conclusions 51 2.5 References 52
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Chapter 3: Process for the synthesis of symmetric and unsymmetric oxygen bridged dimers of boron subphthalocyanines (μ-oxo(BsubPcs) 2s) 55 3.1 Abstract 56 3.2 Introduction 56 3.3 Results and Discussion 59 3.4 Conclusions 76 3.5 References 77
Chapter 4: Growth of μ-oxo-boron subphthalocyanine (μ-oxo(BsubPcs) 2) thin films via organic chemical vapor deposition (OCVD) 79 4.1 Abstract 80 4.2 Introduction 80 4.3 Results and Discussion 83 4.4 Conclusions 90 4.5 References 91
Chapter 5: The mixed alloyed chemical composition of chloro-(chloro) n-boron subnaphthalocyanines dictate their physical properties and performance in organic photovoltaic devices 94 5.1 Abstract 95 5.2 Introduction 95 5.3 Results and Discussion 100 5.4 Conclusions 119 5.5 References 121 Chapter 6: Phenoxy boron subnaphthalocyanines: synthesis, properties, and their applications in organic planar heterojunction photovoltaics 125 6.1 Abstract 126 6.2 Introduction 126 6.3 Results and Discussion 129 6.4 Conclusions 137 6.5 References 138
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Chapter 7: Boron, aluminum, gallium, and indium complexes of 1,3-bis(2-pyridylimino)isoindoline (BPI) 141 7.1 Abstract 142 7.2 Introduction 142 7.3 Results and Discussion 144 7.4 Conclusions 151 7.5 References 153 Chapter 8: A synthetic and engineering process to boron tribenzosubporphyrins 155 8.1 Abstract 156 8.2 Introduction 156 8.3 Results and Discussion 159 8.4 Conclusions 176 8.5 References 177 Chapter 9: Summary and Future Work 179 9.1 Summary 179 9.2 Future Work 185 9.3 References 199 Appendix: General Experimental Section 203 Appendix A: Supplementary Information for Chapter 2 226 Appendix B: Supplementary Information for Chapter 3 206 Appendix C: Supplementary Information for Chapter 4 249 Appendix D: Supplementary Information for Chapter 5 254 Appendix E: Supplementary Information for Chapter 6 298 Appendix F: Supplementary Information for Chapter 7 335 Appendix G: Supplementary Information for Chapter 8 349
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List of Tables
Table 1.1. Number of publications for each of the listed organic photoactive material. 15
Table 1.2. Summary of reported BsubNc synthesis. 23
Table 3.1. Photophysical and electronic properties of µ-oxo-(BsubPc) 2, F12 BsubPc-O-BsubPc, Cl 6BsubPc-O-BsubPc, and Cl 12 BsubPc-O-BsubPc. 68
Table 3.2. Average device parameters of PHJ OPVs of the following configuration: ITO/PEDOT:PSS/α-6T/acceptor/TPBi/Ag or ITO/PEDOT:PSS/MoO x/donor/C 60/70 /TPBi/Ag. 75
Table 5.1. Photophysical properties of Cl-Cl nBsubNcs. 112
Table 5.2. Electrochemical properties of Cl-Cl nBsubNcs. 113
Table 5.3. Electrochemical properties (DPV) and ultraviolet photoelectron spectroscopy (UPS) characteristics of Cl-Cl nBsubNcs. 114
Table 5.4. Average device parameters of PHJ OPVs of the following configuration: ITO/PEDOT:PSS/α-6T(55 nm)/Cl-Cl nBsubNc(25 nm)/BCP(10 nm)/Ag(80 nm) whereby the Cl-Cl nBsubNc layer is made of nitrobenzene-Cl-Cl nBsubNc, p-cymene-Cl-Cl nBsubNc, literature-Cl-Cl nBsubNc, or commercial-Cl-Cl nBsubNc. 118
Table 6.1. X-ray diffraction results. 132
Table 6.2. Photophysical and electronic properties of phenoxy Cl nBsubNcs. 133
Table 6.3. Average device parameters of PHJ OPVs of the following configuration: ITO/PEDOT:PSS/α-6T(55 nm)/BsubNc(25 nm)/BCP(10 nm)/Ag(80 nm) whereby the BsubNc layer is either PhO-Cl nBsubNc or F 5-Cl nBsubNc. 136
Table 8.1. Device parameters of PHJ OPVs of the following configuration: ITO/PEDOT:PSS/MeO-n-BsubPy/Cl-Cl 12 BsubPc/BCP/Ag. 170
Table 9.1. Electronic properties of μ-oxo-(BsubPc) 2 and the unsymmetric variants. 187
Table 9.2. Device performance characteristics reported by Torres et al . and Jones et al . 188
Table 9.3. Attempted syntheses of Br-BsubNc. 195
Table 9.4. Attempted syntheses of F-BsubNc. 196
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List of Figures
Figure 1.1. Global energy consumption (in TW) per year since 1986. 1
Figure 1.2. Operating mechanism for Schottky cells. 6
Figure 1.3. Operating mechanism for donor-acceptor (D-A) heterojunction OPV cells. 6
Figure 1.4. Left to right : Device architecture of a Schottky cell, planar heterojunction (PHJ), bulk heterojunction (BHJ), and a tandem cell. 7
Figure 1.5. An example of a (a) vacuum deposition and (b) solution processing process. 9
Figure 1.6. A typical current density vs. voltage (J-V) curve of an OPV cell under illumination. 11
Figure 1.7. Solar irradiance spectrum (black, sea level) overlaid with the absorption spectrum (pink) of Cl-BsubPc. 13
Figure 1.8. Number of publications on polymer-based ( red ) and small-molecule-based (blue ) materials for OPVs since the year 2000. 17
Figure 1.9. Chemical structure of a generic metallophthalocyanine and boron subphthalocyanine showing the axial (R ax ) and peripheral (R p) positions. 18
Figure 1.10. Chemical structure of μ-oxo-(BsubPc) 2. 21
Figure 1.11. The five classes of isoindole-based compounds studied in this dissertation showing their progress and future direction. 27
Figure 2.1. GPC chromatograms and extracted UV-vis absorption spectra (inset) of BsubPc polymers 11a (a) and 11b (b). 45
Figure 2.2. UV-vis absorption (blue) and photoluminescence (PL, red) spectra of 3,4-dimethylphenoxy-BsubPc and polymers 11a and 11b (as indicated). 47
Figure 2.3. GPC chromatograms and extracted UV-vis absorption spectra ( left : lower R T; right : higher R t) of BsubPc polymers 11a (a) and 11b (b) within two years of storage. 49
Figure 3.1. 2-D structure and ellipsoid plot (35% probability) of μ-oxo-(BsubPc) 2 (CCDC deposition number: 914863). 57
Figure 3.2. Absorption spectrum (pink) of μ-oxo-(BsubPc) 2 overlaid with the solar irradiance (black, sea level) spectrum. 58
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Figure 3.3. Ellipsoid plot (50% probability) showing the structure and atom numbering scheme of (a) F 12 BsubPc-O-BsubPc ·C7H16 (CCDC deposition number: 1018494) and (b) Cl 6BsubPc-O-BsubPc (CCDC deposition number: 1018458). 65
Figure 3.4. Absorption (blue) and photoluminescence (red) spectra of (a) μ-oxo-(BsubPc) 2, (b) F 12 BsubPc-O-BsubPc, (c) Cl 6BsubPc-O-BsubPc, and (d) Cl 12 BsubPc-O-BsubPc in toluene solutions at room temperature. 66
Figure 3.5. UV-vis absorption (solid) and PL (λ exc = 530 nm, dash) spectra (concentration -6 = 2.30 x 10 M) of (a) µ-oxo-(BsubPc) 2, (b) F12 BsubPc-O-BsubPc, (c) Cl 6BsubPc-O-BsubPc, and (d) Cl 12 BsubPc-O-BsubPc in DMF (violet), 10:1 (blue), 1:1 (green), 1:10 (orange), 1:50 (red), and 1:200 (black) DMF/H 2O ( v/v ). 71
Figure 3.6. Cyclic voltammograms of (a) μ-oxo-(BsubPc) 2, (b) F12 BsubPc-O-BsubPc, (c) Cl 6BsubPc-O-BsubPc, and (d) Cl 12 BsubPc-O-BsubPc in DCM with 0.1 M tetrabutylammonium perchlorate as the supporting electrolyte and decamethylferrocene as the internal reference ( E1/2,red = -0.012 V vs. Ag/AgCl) at room temperature. 72
Figure 3.7. Chemical structure of donor and acceptor materials used in this study. 74
Figure 3.8. Schematic of the device structure for testing μ-oxo-(BsubPc) 2 and Cl-BsubPc as an (a) electron donor and (b) electron acceptor. 75
Figure 4.1. Chemical and crystal packing structure of μ-oxo-(BsubPc) 2 (CCDC deposition Number: 914863). 81
Figure 4.2. Schematic diagram of (a) the OCVD apparatus and (b) the OCVD process within the reactor. 85
Figure 4.3. Picture of the glass substrate at three different locations and (b) a close-up picture (black and white camera) showing the crystallites following an OCVD (Method 1.1). 86
Figure 4.4. (a) Picture of the glass substrate and (b) a close-up picture (black and white camera) following an OCVD (Method 1.8). 88
Figure 5.1. Generic chemical structures of boron subphthalocyanine (BsubPc) and boron subnaphthalocyanine (BsubNc) and the generic synthesis of BsubPcs and BsubNcs, where X = Cl, Br, Ph, or other. 96
Figure 5.2. Mass spectrum of a sublimed sample of Cl-Cl nBsubNc made via an adaptation of the Kennedy method indicating the presence of Cl-Cl 1BsubPc, Cl-Cl 2BsubNc, and Cl-Cl 3BsubNc. 103
Figure 5.3. Ellipsoid plot (50 % probability) showing the structure and atom numbering scheme of Cl-Cl nBsubNc crystals obtained from (a) the literature method (CCDC deposition number: 1452383) and (b) the nitrobenzene method (CCDC deposition number: 1452384). 105 x
Figure 5.4. Overlay of the literature-Cl-Cl nBsubNc (blue), commercial-Cl-Cl nBsubNc (red), p-cymene-Cl-Cl nBsubNc (green) and nitrobenzene-Cl-Cl nBsubNc (purple) normalized Cl 2p core-level XPS spectra. 110
Figure 5.5. Overlay of the literature-Cl-Cl nBsubNc (blue), commercial-Cl-Cl nBsubNc (red), p-cymene-Cl-Cl nBsubNc (green) and nitrobenzene-Cl-Cl nBsubNc (purple) normalized UPS valence band spectra. 116
Figure 5.6. (a) J/V characteristics and (b) external quantum efficiency (EQE) spectra of p-cymene-Cl-Cl nBsubNc, literature-Cl-Cl nBsubNc, and commercial-Cl-Cl nBsubNc. 117
Figure 6.1. Chemical structure of boron subphthalocyanine (BsubPc) and boron subnaphthalocyanine (BsubNc). 127
Figure 6.2. Ellipsoid plot (50% probability) showing the structure and atom numbering scheme of PhO-Cl nBsubNc. 131
Figure 6.3. Overlay of the PhO-Cl nBsubNc (blue) and F 5-Cl nBsubNc (red) (a) normalized absorption spectra and (b) normalized photoluminescence (PL, λ ex = 630 nm) spectra. 133
Figure 6.4. Cyclic voltammograms of (a) PhO-Cl nBsubNc and (b) F 5-Cl nBsubNc in DCM with 0.1M tetrabutylammonium perchlorate as the supporting electrolyte and decamethylferrocene as the internal reference (E 1/2,red = -0.012 V vs. Ag/AgCl) at room temperature. 134
Figure 6.5. (a) J/V characteristics and (b) external quantum efficiency (EQE) spectra of PhO-Cl nBsubNc, F5-Cl nBsubNc, and Cl-Cl nBsubNc. 135
Figure 7.1. From left to right: structure of 1,3-bis(2-pyridylimino)isoindoline (BPI), phthalocyanine (Pc), and boron subphthalocyanine (BsubPc). 143
Figure 7.2. UV-vis absorption spectrum of metal-free BPI. 144
Figure 7.3. Ellipsoid plot (50% probability) showing the structure and atom numbering scheme for the (a) BPI·GaCl 2 complex (CCDC deposition number: 904845) and the (b) BPI·BF 2 complex (CCDC deposition number: 904844). 146
Figure 7.4. UV-vis absorption spectra of BPI, BPI·BF 2, BPI·AlCl 2, BPI·GaCl 2, and BPI·InCl 2 in degassed dichloromethane solutions at room temperature. 148
Figure 7.5. Fluorescence emission spectra (λ ex = 352 nm, highest and longest λ max of absorption as indicated) for BPI, BPI·BF 2, BPI·AlCl 2, BPI·GaCl 2, and BPI·InCl 2 in degassed dichloromethane solutions at room temperature. 150
Figure 8.1. From left to right: chemical structure of a BsubPc, n-BsubPy, and mAr-BsubPy. 156
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Figure 8.2. Absorption spectrum of a n-BsubPy (green) and mPh-BsubPy (orange) overlaid with the solar irradiance (black, sea level) spectrum. 159
Figure 8.3. A picture of the train sublimation experiment (Method 5.1) with a close-up image of the maroon red band ( n-BsubPy). 164
Figure 8.4. Pictures of the OVPD experiment (Method 5.5) showing the seven ITO on glass substrates, each with a pre-deposited layer of PEDOT:PSS. 165
Figure 8.5. Cartoon image showing the film thickness at various locations across Substrate #2-6. 166
Figure 8.6. Cyclic (left) and differential pulse (right) voltammetry traces of MeO-n-BsubPy in DCM with 0.1 M tetrabutylammonium perchlorate as the supporting electrolyte and decamethylferrocene as the internal reference at room temperature. 167
Figure 8.7. Energy level (eV) band diagram of MeO-n-BsubPy, Cl-Cl 12 BsubPc, C 60 , and C70 . 168
Figure 8.8. (a) J/V characteristics and (b) external quantum efficiency spectra. PHJ OPVs of the following configuration: ITO/PEDOT:PSS/MeO-n-BsubPy/Cl-Cl 12 BsubPc/BCP/Ag. 169
Figure 8.9. Cyclic (left) and differential pulse (right) voltammetry traces of MeO-mPh-BsubPy in DCM with 0.1 M tetrabutylammonium perchlorate as the supporting electrolyte and decamethylferrocene as the internal reference at room temperature. 173
Figure 8.10. Pictures of the OVPD experiment (Method 6.12) showing the seven ITO on glass substrates, each with a pre-deposited layer of PEDOT:PSS. 175
Figure 9.1. The five classes of isoindole-based compounds studied in this dissertation showing their progress and future work. 184
Figure 9.2. Band diagram of energy levels (eV) for α-6T, Cl-BsubPc, μ-oxo-(BsubPc) 2, Cl-Cl 6BsubPc, Cl-Cl 12 BsubPc, C 60 , and C 70 . 187
Figure 9.3. The five proposed synthetic routes to Cl-Cl 6BsubNc. 191
Figure 9.4. Cyclic voltammogram of BPI in DCM with 0.1 M tetrabutylammonium perchlorate as the supporting electrolyte and decamethylferrocene as the internal reference (E 1/2,red = -0.012 V vs. Ag/AgCl) at room temperature. 197
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List of Schemes
Scheme 1.1 Synthesis of Cl-BsubPc, Cl-BsubNc, unsymmetric Pc (black), and unsymmetric Nc (red). 20
Scheme 2.1. Attempted synthesis of BsubPc-containing styrenic monomers via the pre-polymerization functionalization approach. 39
Scheme 2.2. The synthesis of BsubPc-containing copolymers via the post-polymerization functionalization approach. 40
Scheme 2.3. The synthesis of BsubPc-containing copolymers 13 and 15 via the post-polymerization functionalization approach. 50
Scheme 3.1. Synthesis of μ-oxo-(BsubPc) 2. 60
Scheme 3.2. Synthesis of F 12 BsubPc-O-BsubPc, Cl 6BsubPc-O-BsubPc, and Cl 12 BsubPc-O-BsubPc. 64
Scheme 4.1. Synthetic route to μ-oxo-(BsubPc) 2. 81
Scheme 6.1. Synthesis of BsubNc from 2,3-dicyanonaphthalene. 128
Scheme 6.2. Synthesis of PhO-Cl nBsubNc and F 5-Cl nBsubNc. 130
Scheme 7.1. Synthesis of BPI and the proposed synthesis of its group XIII complexes and its post-metallated derivatives. 143
Scheme 7.2. Synthesis of BPI·BF 2, BPI·AlCl 2, BPI·GaCl 2, and BPI·InCl 2. 145
Scheme 8.1. Synthesis of HO-n-BsubPy (left route) and HO-mAr-BsubPy (right routes) and the ellipsoid plot (50% probability) of HO-n-BsubPy (CCDC deposition number: 281754) and Ph 3SiO-mPh-BsubPy (CCDC deposition number: 676629). 158
Scheme 9.1. Proposed synthesis of (F12 BsubPc) 2O, (Cl 6BsubPc) 2O, and (Cl 12 BsubPc) 2O. 189
Scheme 9.2. Attempted synthesis of α,α,α',α'-tetrabromo-α,α'-dichloro-o-xylene. 192
Scheme 9.3. Attempted synthesis of 1,4-dichloro-2,3-dicyanonaphthalene from 2,3-dicyanonaphthalene. 192
Scheme 9.4. Attempted synthesis of Cl-Cl 6BsubNc from Cl-Cl nBsubNc. 193
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List of Abbreviations
BHJ - bulk heterojunction BPI - 1,3-bis(2-pyridylimino)isoindoline BsubNc - boron subnaphthalocyanine BsubPc - boron subphthalocyanine BsubPy - boron tribenzosubporphyrin CV - cyclic voltammetry CVD - chemical vapor deposition DPV - differential pulse voltammetry
Eg - energy band gap ETL - electron transport layer EQE - external quantum efficiency FF - fill factor FMO - frontier molecular orbital GC - gas chromatography GHG - greenhouse gas GPC - gel permeation chromatography HOMO - highest occupied molecular orbital HPLC - high performance liquid chromatography HRMS - high resolution mass spectroscopy ITO - indium tin oxide
JSC - short-circuit current density LRMS - low resolution mass spectroscopy LUMO - lowest unoccupied molecular orbital NLO - non-linear optic NMP - nitroxide mediated polymerization NMR - nuclear magnetic resonance OE - organic electronic OFET - organic field effect transistor OLED - organic light emitting diode OPV - organic photovoltaic
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OSC - organic solar cell OCVD - organic chemical vapor deposition OVPD - organic vapor phase deposition Pc - phthalocyanine PCE - power conversion efficiency PDI - polydispersity index PEDOT:PSS - poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) PHJ - planar heterojunction PL - photoluminescence
Rf - retention factor
Rt - retention time TLC - thin layer chromatography UPS - ultraviolet photoelectron spectroscopy UV-vis or UV/Vis - ultraviolet-visible
VOC - open-circuit voltage XPS - X-ray photoelectron spectroscopy
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Chapter 1 Introduction
1.1 The Solar Energy Paradigm For three billion years and counting, photosynthetic organisms have been exploiting sunlight for the production of chemical fuel. 1 This phenomenon has inspired scientists to mimic nature for the generation of electrical energy, a pursuit that has grown stronger and stronger as the global energy consumption and demand continues to rise (Figure 1.1). 2 Presently, the world annual energy consumption is above 17 terawatt (TW) 2 and this number is expected to increase to 28 TW by 2050 3. Of the current energy usage, close to 70% of it is derived from the burning of fossil fuels – natural gas, crude oil, and coal. 4 The high fossil fuel usage creates a concern as their reserves are non-renewable and finite and will therefore, eventually deplete. To illustrate this concern, assuming that the consumption rate stays constant with time and that new reserves are not discovered, it will take about 50 years to fully exhaust all of the world's supply of crude oil. 4
Figure 1.1 . Global energy consumption (in TW) per year since 1986. 2
2
Another matter to consider is that the by-product of burning fossil fuels is the emission of greenhouse gases (GHGs) and their negative environmental impact. Since the Industrial Revolution, atmospheric concentrations of carbon dioxide, methane, and nitrous oxide have increased by about 40, 250, and 15%, respectively. Their further increase will likely lead to an extinction event for species particularly those in marine ecosystems, melting of the ice sheets leading to shortages of fresh water and a rise in the sea level, a disruption to agricultural productivity, and climate changes at the global scale. 5,6
The challenge with meeting the continuously growing electricity demand while reducing GHG emissions have sparked interests into pursuing alternative, sustainable, and renewable energy resources. A viable solution is the Sun as the surface of the Earth intercepts about 120,000 TW of solar energy per annum, 7 an amount that is almost 7000 times the current global energy consumption. 2 Moreover, pressure on fossil fuel reserves would be alleviated along with their associated negative environmental impact. Unfortunately, current photovoltaic (PV) technologies are not cost-competitive in comparison to fossil fuels, hindering their implementation on a large scale at the residential, commercial, industrial, and transportation level. 5 Further research and development in this field are necessary to improve power output ( i.e. light-to-electricity efficiency) while reducing their cost before PV technologies can be widely employed.
1.2 Brief History and Key Discoveries The origin of PVs began in 1839 with the discovery of the photovoltaic effect, a phenomenon where an electrical current is created upon the irradiation of light onto a material. 8 Photoconductivity was also observed for other materials following this discovery. 9-11 In 1883, the first PV cell using selenium and gold was developed, producing efficiency below 1%. 12 Similar efficiencies were also observed for a PV cell based on copper-cuprous oxide in 1927 13 and for silicon in 1941 14 . Despite the low power output, the latter finding led to the discovery of the first practical silicon-based PV cell made by Bell Laboratories with an efficiency of 6% in 1954. 15 Several years following this, efficiencies quickly rose to nearly 15%. 16 At the time, PV cells were too costly and were primarily used by the space program to power space vehicles and satellites. 17 Improvements and innovations in cell design and geometry, fabrication methods,
3
material purification techniques, new material integration, etc. over the next six decades have led to PV cells today with efficiencies as high as 46.0% 18 .
The development of PV technologies is divided into three waves of innovation with respect to the fabrication process and material usage. First generation cells are made of crystalline silicon (c-Si) wafers. These wafers generate cells with the best performance, except that they are very energy-intensive to produce. Despite this, these cells dominate about 80% of the PV market. To address the high-cost issue, second generation cells were established. These cells are thin film- based (few microns vs. hundreds of microns) consisting of inorganic materials such as amorphous silicon (a-Si), cadmium telluride (CdTe), or copper indium diselenide (CuInSe 2). While this generation greatly benefits from a materials-cost perspective, their performance is poorer compared to the first generation cells. Moreover, another drawback is the use of rare and toxic elements. 6 Third generation cells evolved in an effort to improve performance while reducing cost via the preservation of the thin film approach. Technologies of this generation include organic photovoltaics (OPVs), dye-sensitized solar cells, perovskite based solar cells, tandem cells, and quantum dot based solar cells. Their overall performances lag behind the prior two generations, however, their development have seen major strides in recent years. 6,19
1.3 Organic Photovoltaics (OPVs) – the Future of PV Technologies? As described earlier, c-Si-based PV cells are the best performing devices that dominate the market but suffer from high material-costs. 6 Although intensive research and development have significantly lowered their manufacturing cost, 20 they are still not as cost-effective as conventional fossil fuels and this factor will continue to hinder their large scale deployment. OPV technology has the potential to overcome this cost issue. Unlike the first two generations, OPVs make use of carbon-containing (organic) semiconductors to harness solar energy. These organic chromophores are much better light absorbers than c-Si or the inorganic materials found in the second generation cells and thus, there is a materials-saving associated with OPVs; thin films at the nanometer scale is often sufficient to absorb all photons at certain wavelengths. Another cost-saving feature is the potential to fabricate the cells on a large, high-throughput scale using printing technologies such as a roll-to-roll process. 20,21 Other benefits are that they
4
can be made flexible to adopt various desired shapes and sizes, they are lightweight to serve aesthetic purposes or applications where weight is a major concern, they are easy to install due to their light-weight and flexible features, they are durable compared to the brittle nature of c-Si, and their properties can be tailored for a specific purpose through chemical design and synthesis. 20-22 The disadvantage of OPVs is that their performance efficiencies are lower than c- Si cells. The highest reported efficiency of an OPV device is 11.5% 23 versus 27.6% 24 for c-Si. With that being said, although it is natural to target the highest possible efficiencies, it is actually not necessary. Having PV devices with moderate performance at a lower cost would suffice. For instance, covering less than 1% of the world’s deserts with 10% efficient cells would generate an amount of electricity equivalent to the current world energy consumption. Although this appears readily feasible, the mere 1% translates to a very large absolute area of ~10 5 square kilometers. 5
The use of OPVs as a primary energy resource is promising, but the technology is still in its infancy and will require much more research and development before possibly realizing this long-term endeavour. However, in the short term, the technology can be used to fulfill specialized applications with flexibility and lightweight appeal that are not feasible through traditional PVs. For example, tree-shaped architectures called "Solar Trees," were built and showcased to power light sources by the German Pavilion at the 2015 World Exhibition in Milan. 25 Before further development into OPVs can be made, it is necessary to give a brief overview on the operating principles, device architectures, methods of fabrication, evaluation of performance, and optoelectronic effects on performance.
1.4 Operating Principles of OPVs The conversion of incident light into electrical energy by an OPV cell is described by the following sequence of events (Figure 1.2 & 1.3): 1) photon absorption and exciton generation; 2) exciton diffusion; 3) exciton dissociation; 4) charge carrier collection. Photon absorption (step 1) by an organic semiconductor is achieved if the energy of the incident photons is equal to the energy band gap (E g) of the material, defined by the energy difference between the highest occupied molecular orbital (HOMO) and the lowest unoccupied molecular orbital (LUMO). Collectively, the HOMO and LUMO is called the frontier molecular orbital (FMO). When this
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condition is met, an electron is promoted from the HOMO to the LUMO leaving behind a hole, the absence of an electron, in the HOMO. Although the two charge carriers are situated in different molecular orbitals, they are still Coulombically-bound and the pair is referred to as an exciton. The exciton migrates (step 2) by diffusion towards an interface such as the donor- acceptor interface in a heterojunction solar cell or the electrode interface in a Schottky solar cell (more details on device architecture to follow). An exciton is an excited state and therefore, has a finite and short lifetime on the order of nanoseconds whereby it diffuses a distance of ~10 nm. If the exciton does not reach an interface, it decays in a process known as recombination whereby the electron re-unites with its hole partner at the HOMO level. If the exciton does reach an interface, dissociation (step 3) occurs by means of charge transfer in an energetically favourable process. A single charge carrier type ( e.g. electron) is transferred at a given interface such that an electron flows “downhill” via the LUMO state towards the cathode while a hole flows “uphill” via the HOMO state towards the anode. Following dissociation, the unbound charge carriers are separated (free) and transported towards their respective electrodes (step 4). This flow of charge carriers in the opposite direction is induced by the potential difference across the terminal electrodes. Once collected, the generated current is subsequently used to power a load ( e.g. light bulb) in the external circuit via the relaxation/recombination of the LUMO-situated excited-state electron with the HOMO-situated hole. 26,27
A major limitation responsible for the lower efficiencies of OPVs versus inorganic PVs lies in the exciton dissociation process (step 3). The dissociation of an exciton by charge transfer at an interface is more difficult due to strong Coulombic attraction between the opposite charges caused by a weaker charge screening effect ( i.e. lower dielectric constant) inherent within organic materials. In contrast, very weakly bound charge carriers are formed within inorganic semiconductors due to a stronger charge screening effect ( i.e. higher dielectric constant) and for this reason, these charge carriers are referred to as being "free" in this medium. 21,26
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Figure 1.2 . Operating mechanism for Schottky cells. (1) Photon absorption by the organic layer to form an exciton. (2) Exciton diffusion to an organic-electrode interface. (3) Exciton dissociation at the interface. (4) Charge transport and collection at the respective electrodes. Exciton diffusion towards the cathode is shown in step (2), but random processes also occurs towards the anode, whereby holes are transferred at the organic-anode interface.
Figure 1.3 . Operating mechanism for donor-acceptor (D-A) heterojunction OPV cells. (1) Photon absorption by the donor layer to form an exciton. (2) Exciton diffusion to the D-A interface. (3) Exciton dissociation at the interface. (4) Charge transport and collection at the respective electrodes. Exciton formation is shown on the donor side, but a similar mechanism applies on the acceptor side whereby holes are transferred at the interface to the donor material.
1.5 Device Architectures The simplest OPV is called the Schottky junction solar cell and consists of a single organic semiconductor sandwiched between a pair of electrodes (Figure 1.2 & 1.4). Cells of this type
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suffer from low power outputs due to poor exciton dissociation efficiency at the organic- electrode interface, where the electric field generated across the terminal electrodes does not break the excitons efficiently. This results in a greater tendency of the excitons to recombine rather than dissociate. In this device architecture, the organic semiconductor has a dual functionality, behaving as both an electron donor, also known as a hole transporter or p-type material, at the anode interface and an electron acceptor, also known as an electron transporter or n-type material, at the cathode interface. 26
Cathode Acceptor Donor
Cathode Cathode Interlayer e- Cathode Acceptor Acceptor Acceptor Donor/Acceptor Donor Donor Donor Anode Anode Anode Anode Glass Substrate Glass Substrate Glass Substrate Glass Substrate
Figure 1.4 . Left to right : Device architecture of a Schottky cell, planar heterojunction (PHJ), bulk heterojunction (BHJ), and a tandem cell.
The incorporation of a second organic semiconductor such that one behaves as the donor and the other as the acceptor addresses the exciton dissociation issue observed in the Schottky cell (Figure 1.3 & 1.4). 28 The electric field generated at the donor-acceptor interface aids to split the exciton ( i.e. stronger driving force) and allow the charge carriers to be extracted and collected. Moreover, with a second active material more photons can be absorbed, leading to more exciton generation. The end result is that more charge carriers are extracted ( i.e. higher current) to do more work. Solar cell of this nature falls under one of two main architecture types: planar heterojunction (PHJ) and bulk heterojunction (BHJ) solar cell. In PHJ cells, the two materials are deposited in sequential layers creating a single planar interface. In BHJ cells, the two materials are codeposited as blends or mixtures such that both materials penetrate one another to create spatially distributed interfaces. The PHJ cells benefit from having a continuous, ordered pathway for charge carriers to be transported to their respective electrodes with minimal unwanted charge
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recombination events while BHJ cells benefit from an increase in the donor-acceptor interfacial surface area and thus, enhanced exciton dissociation. 21,26
The PHJ and BHJ cells are the most commonly studied architectures as these devices have a nice balance of performance efficiencies and ease of fabrication. More complex architectural variants using additional photoactive, buffer, blocking, interfacial, and/or transport layers with higher power outputs are known, but they are more energy-intensive to produce. For instance, tandem solar cells benefit from a significant increase in current generation by making use of multiple cells connected in series, whereby each cell absorbs a different portion of the solar spectrum (Figure 1.4). With each additional cell, costs in the form of material use and labour are increased.21
1.6 Methods of Fabrication OPV devices are fabricated through one of two methods: vacuum deposition or solution processing. Vacuum deposition (Figure 1.5) involves heating a sample under vacuum to a temperature whereby it evaporates (solid ‰gas transition). The evaporated sample then condenses (gas ‰solid transition) onto a cooler surface of a solid substrate. This technique affords either PHJ or BHJ cells, whereby the latter is attainable via the simultaneous co- deposition of two organic materials. Multi-layer architectures are also attainable due to the solvent-free nature of the process, resulting in no or limited intermixing between the adjacent layers. To be compatible for this process, a material must be sublimable. As such, high molecular weight compounds such as polymers are not suited for this and will degrade under extreme heat; this technique is feasible with small molecules and low molecular weight oligomers/polymers. 27,29
Solution processing (Figure 1.5) involves applying a solution, made from the dissolution of a sample in an organic solvent or solvents, onto a substrate followed by the removal of the solvent(s). As a consequence of being a solvent-based technique, PHJ cells are not attainable due to intermixing of layers and thus, only BHJ cells are afforded. 30 However, this limitation is the subject of current/future investigation through a method called orthogonal processing. 31 To be
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compatible for solution processing, a material must be soluble in an organic solvent such as toluene or chlorobenzene. This non-stringent condition permits both small molecules and polymers to be feasible with this simple and cheaper technique. 30
Substrate Substrate holder Deposited sample
Vacuum chamber
Sample holder (source) Heater (a)
Sample
Substrate Spin Spin
Substrate holder
(b)
Figure 1.5 . An example of a (a) vacuum deposition and (b) solution processing process.
1.7 Device Performance Definition The performance of an OPV cell under illumination is defined by its power conversion efficiency (PCE):