Environmental Product Declaration (EPD) Conforms to ISO 14025, 14040, ISO 14044, and ISO 21930
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Environmental Product Declaration Masonite® Architectural ARCHITECTURAL Masonite Architectural One Tampa City Center 201 North Franklin Street, Suite 300 Tampa, Florida 33602 www.masonitearchitectural.com Product This declaration represents the production-weighted average wood door leaf, manufactured by Masonite Architectural at the following locations: §§Masonite Architectural – Algoma, WI §§Masonite Architectural – Jefferson City, TN §§Masonite Architectural – Largo, FL §§Masonite Architectural – London, Ontario §§Masonite Architectural – Marshfield, WI §§Masonite Architectural – Northumberland, PA §§Masonite Architectural – Saint-Ephrem, Quebec Functional Unit The declared unit is a wood door leaf, measuring 21 ft2 (1.95 m2) at a nominal 1-3/4 inch (44.45 mm) thickness. Results represent a production weighted average wood door leaf. EPD Number and Period of Validity SCS-EPD-04154 Beginning Date: September 13, 2016 – End Date: September 12, 2021 Version: August 9, 2017 Product Category Rule Product Category Rule for Preparing an Environmental Product Declaration for Interior Architectural Wood Door Leaves (March 2015). Program Operator SCS Global Services 2000 Powell Street, Ste. 600, Emeryville, CA 94608 +1.510.452.8000 | www.SCSglobalServices.com Environmental Product Declaration Masonite® Architectural Table of Contents Product and Company Information . cover Company Description . 3 Product Scope . 3 Material Content . 4 Product Life Cycle Flow Diagram. .5 Additional Environmental Information. 6 Life Cycle Assessment Stages and Reported Information . .8 Life Cycle Impact Assessment. .8 References . 15 Disclaimers: This Environmental Product Declaration (EPD) conforms to ISO 14025, 14040, ISO 14044, and ISO 21930. This declaration is an environmental product declaration in accordance with ISO 14025 that describes environmental characteristics of the described product and provides transparency and disclosure of environmental impacts. This EPD does not guarantee that any performance benchmarks, including environmental performance benchmarks, are met. Scope of Results Reported: The PCR requirements limit the scope of the LCA metrics such that the results exclude environmental and social performance benchmarks and thresholds, and exclude impacts from the depletion of natural resources, land use ecological impacts, ocean impacts related to greenhouse gas emissions, risks from hazardous wastes and impacts linked to hazardous chemical emissions. Accuracy of Results: Due to PCR constraints, this EPD provides estimations of potential impacts that are inherently limited in terms of accuracy. Comparability: The PCR this EPD was based on was not written to support comparative assertions. EPDs based on different PCRs, or different calculation models, may not be comparable. When attempting to compare EPDs or life cycle impacts of products from different companies, the user should be aware of the uncertainty in the final results, due to and not limited to, the practitioner’s assumptions, the source of the data used in the study, and the specifics of the product modeled. Jamie Meil, Athena Sustainable Materials Institute (Review Chair) PCR review Chair: Email: [email protected] Approved: September 13, 2016 Valid until: September 12, 2021 Independent verification of the declaration and data, internal external according to ISO 14025:2006 and ISO 21930:2007. a Third party verifier Tom Gloria, PhD, Industrial Ecology Consultants © 2017 SCSglobalServices.com 2 Environmental Product Declaration Masonite® Architectural COMPANY DESCRIPTION In the world of architectural and commercial wood doors, Masonite Architectural offers the complete portfolio of products, unmatched expertise and extensive support services to provide unlimited choices for your interior door needs. Masonite Architectural serves a wide range of architectural and commercial applications including health care and hospitality, education, public spaces and government, military, office and mixed use/multi-family. Masonite Architectural combines manufacturing scale, industry-leading innovation and expertise to deliver complete door solutions to our customers and the markets we serve. PRODUCT SCOPE The Masonite Architectural door cores, surface materials, and specialty options for Flush doors and Stile & Rail doors included in this EPD are provided in Table 1 below. Table 1a. Types of door cores, surface materials, and specialty options covered in this EPD. Flush Doors Door Core Surface Material Specialty Options Wood Veneer Acoustic, Lead-lined; Factory Glazing HDF/Hardboard Factory Glazing Molded Panel - Particleboard (Wood or Strawbased) Laminate (HPL and LPL) Acoustic; Lead-lined; Factory Glazing Medium Density Overlay Acoustic; Lead-lined; Factory Glazing High Impact Acoustic; Lead-lined; Factory Glazing Wood Veneer Acoustic; Lead-lined; Factory Glazing HDF/Hardboard Factory Glazing Molded Panel - Structural Composite Lumber High Pressure Laminate Acoustic; Lead-lined; Factory Glazing Medium Density Overlay Acoustic; Lead-lined; Factory Glazing High Impact Acoustic; Lead-lined; Factory Glazing Wood Veneer Acoustic; Lead-lined; Factory Glazing HDF/Hardboard Factory Glazing Molded Panel - Fire-Resistant Composite High Pressure Laminate Acoustic; Lead-lined; Factory Glazing Medium Density Overlay Acoustic; Lead-lined; Factory Glazing High Impact Acoustic; Lead-lined; Factory Glazing Wood Veneer Factory Glazing HDF/Hardboard Factory Glazing Molded Panel - Staved Lumber High Pressure Laminate Factory Glazing Medium Density Overlay Factory Glazing High Impact Factory Glazing © 2017 SCSglobalServices.com 3 Environmental Product Declaration Masonite® Architectural Table 1b. Types of door cores, surface materials, and specialty options covered in this EPD. Flush Doors Door Core Surface Material Specialty Options Wood Veneer Factory Glazing High Pressure Laminate Factory Glazing Laminated Veneer Lumber Medium Density Overlay Factory Glazing High Impact Factory Glazing Wood Veneer Factory Glazing Hollow Core HDF/Hardboard Factory Glazing Molded Panel - Fire-Resistant Factory Glazing Medium Density Fiberboard (MDF) Medium Density Fiberboard Factory Glazing Stile & Rail Door Core Surface Material Specialty Options Structural Composite Lumber/ Medium Wood Veneer Factory Glazing Density Fiberboard/ Particleboard Painted High Density Fiberboard Factory Glazing Wood Veneer Factory Glazing Fire-Resistant Composite Painted High Density Fiberboard Factory Glazing MATERIAL CONTENT The approximate material composition of a production-weighted representative door is shown below in Table 2. Table 2. Material composition of a production-weighted average wood door leaf. Material Type Average Weight (kg) Value (%) Engineered Wood 39 69% Wood 13 23% Mineral Core 3.2 5.6% Adhesives/Catalysts 0.61 1.1% Stains/Coatings 0.18 0.32% Fiberglass 0.14 0.26% Lead 0.13 0.24% Glass 5.0x10-2 0.09% Natural fiber 4.8x10-2 0.086% Other Chemicals 4.3x10-2 0.077% Paper 1.6x10-2 0.029% Polymers/Plastics 1.6x10-2 0.028% Steel 3.8x10-4 0.001% TOTAL (Product) 56 100% © 2017 SCSglobalServices.com 4 Environmental Product Declaration Masonite® Architectural PRODUCT LIFE CYCLE FLOW DIAGRAM The diagram below is a representation of the most significant contributions to the production of wood door leaves. SSTEM BOUNDARY Fores Mieral Cre Oil Resorce Eracio a Eracio a Eracio Processi Processi Raw Material Extraction and Processing (A1) Sa Mill Calciaio Veeer Soli Lber Fores Resies Ploo Resi Procio Procio Geeraio Procio Procio Production of Eieere Mieral Core ra Paer PVC Aesive Components Woo Procio Procio Procio Procio (A1) Procio Laiae Procio Trasor o Transport to Maacrer Manufacturer (A2) Maacre o Arciecral Woo Door Lea Manufacturing (A3) Transportation Energy Cosrcio Process Sae A A Use Sae (B1-B7) E o Lie Sae CC © 2017 SCSglobalServices.com 5 Environmental Product Declaration Masonite® Architectural ADDITIONAL ENVIRONMENTAL INFORMATION Masonite Architectural is committed to environmental responsibility and reducing impacts by using wood fiber from well managed forests and other renewable biobased materials in all of its interior door products, utilizing recycled materials in all of its doors, and improving indoor air quality by using adhesives and binders that contain low levels of VOCs (volatile organic compounds) and no added urea formaldehyde. These efforts, and the third party certifications, are described below. Ultimately, all Masonite doors are available with at least one of these environmental attributes: §§Recycled Content §§Rapidly Renewable Materials §§Low-Emitting Materials §§Regional Materials §§Certified Wood FSC® C005458 Certified Wood Masonite Architectural offers products with FSC® certified wood upon request, including 100% FSC and FSC Mix. Low-Emitting Products Masonite Architectural wood door leaves support a healthy indoor environment through emissions testing and certification under the Indoor Advantage™ Gold program. The test methods determine individual volatile organic compounds (VOC) emissions based on the California Office of Environmental Health Hazard Assessment’s (OEHHA) Chronic Reference Exposure Levels (CRELs). The wood door leaves certified Indoor Advantage™ Gold include doors constructed with the following door cores: Acoustic, Agrifiber, Fire Resistant Composite, High Density Fiberboard (HDF), Hollow Core, Laminated Veneer Lumber (LVL), Particleboard (Standard and No Added Urea Formaldehyde, or NAUF), Staved Lumber, Structural Composite Lumber (SCL), and with the following door surfaces: