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By 92.--Stoute ATTORNEYS Aug Aug. 6, 1968 C. B. MCCARTY EAL 3,396,204 HYDROBROMINATION OF OLEFINS IN A THIN TURBULENT FILM Filed Feb. 4, 1965 2 Sheets-Sheet 29 OLE FIN RAW MATERAL H4 HYDROGEN BROMIDE 34 INVENTORS Kenneth W. Theie Chorles B. McCorty By 92.--Stoute ATTORNEYS Aug. 6, 1968 C. B. MCCARTY ETAL 3,396,204 HYDROBROMINATION OF OLEFINS IN A THIN TURBULENT FILM Filed Feb. 4, 1965 2 Sheets-Sheet 2 COOLANT NLET OLEFN NLET HYDROGEN BROMIDE NLET Fig. 2 INVENTORS Kenneth W. The ille Chorles B. McCorty BY W. C.Cutba. 42 2 4 a ATTORNEYs — 3,396,204 3 4. a supply of cooling liquid 19, and inlet line 36, and an can be used in conjunction with an inert carrying gas or exit line 21. The reaction mixture exits rapidly from the driving gas stream such as nitrogen and the like. In a end of the reaction tube 13, into a separator 26, contain preferred embodiment, however, the hydrogen bromide is ing a mist eliminator 27. The reaction product is re brought into contact with the olefin reactant with such covered via a recovery line 28, leading from separator velocity that it is capable of being the sole propelling force 26. Unreacted hydrogen bromide is also recovered and for forming and maintaining a film of the olefin reactant. recycled through line 29, to the initial hydrogen bromide Inert ingredients when present in the hydrogen bromide feed line 5. driving gas are not necessarily harmful, but in the interest The description of the invention above in terms of a of economy and simplicity of operation, it is preferable rising film reactor which is in communication with the to operate solely with hydrogen bromide gas. One con liquid alpha olefin and an inlet means for introducing a IO sideration here is that hydrogen bromide gas which has hydrogen bromide gas stream is not intended as a limita been prepared according to a well-known bromine burn tion on the proper scope of the present invention. Those ing process, also contains small amounts of hydrogen and skilled in the art will readily be able to envision modifica inert gases. Continuous use of this means as a source of tions to FIGURE 1, including concurrent and counter hydrogen bromide can result in the build-up of the hydro current falling films, horizontally propelled films, coil gen and inert gases within the system to the point where reactors, as well as others. It is intended that the proper they may interfere with the efficient operation. In that breadth to be attributed to the present invention should event, it may become necessary to either remove these cover any process which calls for contact between the materials from the system or else use the accumulated gaseous hydrogen bromide and a thin turbulent film of the 20 mixture of hydrogen bromide, hydrogen and inert gases alpha-olefin reactant. However, the rising film process, as as a separate hydrobrominating agent in an auxiliary or illustrated in more detail in the examples below, rep secondary hydrobrominating unit. It is possible, according resents the preferred embodiment of this invention, since to this invention to use one or more secondary hydro it affords very high quality reaction product in a rapid and brominating units in conjunction with the main reaction efficiently controlled process. Moreover, by the rising 25 system described herein. film process herein described it is possible to react hydro The velocity or rate of the hydrogen bromide gas neces gen bromide and alpha olefins at higher temperatures than sary to establish the turbulent film can be determined heretofore thought possible and still obtain excellent for any desired set of reaction conditions and procedures. results. The requirement varies for different apparatuses. Olefins which can be treated in accordance with the 30 It has been discovered that for the preferred rising present invention are normally liquid alpha-olefin hydro film reaction system described herein, the input rate of carbons containing from about 5 to about 30 carbon the hydrogen bromide raw material to the system should atoms, and preferably 10 to 20 carbon atoms. The olefins be in the range of from about 20 pounds per hour to can be obtained from any source and include products 'about 110 pounds per hour, and preferably between 25 of catalytic and thermal cracking of oils, and those ob to 85 pounds per hour. In addition to the initial hydrogen tained by dehydrogenating the corresponding paraffinic bromide feed inlet that introduces fresh hydrogen bromide hydrocarbon or by dehydrating alcohols. So-called ethyl to the system at the proportions specified above, there is ene build up alpha olefins can also be used. These com a Substantial amount of unreacted hydrogen bromide pounds are typically made by passing ethylene into a that is recycled within the system. This was pointed out trialkyl aluminum at about 200 F. to about 400 F. and 40 above in the discussion of FIGURE 1. The quantity which at atmospheric or higher pressure for a period of from is recycled is on the order of from about 5 to 40 cubic about several minutes to an hour or more. Alpha olefins feet per minute, and preferably from about 10 to about of various and predetermined chain lengths are thus ob 35 cubic feet per minute. This recycle stream of hydro tained but those containing from about 10 to about 20 gen bromide insures that the olefinic reaction mixture is carbon atoms are preferred for use in this invention. The 45 maintained in a turbulent annular film. It is sometimes raw material alpha olefins can be maintained at room desirable to circulate the recycled fraction to a com temperature and need no preheating or precooling steps pressor before passing it to the initial raw material feed before being brought into contact with the hydrogen line. bromide. Examples of suitable alpha olefins are decene, If desired, the recycling line may be omitted complete dodecene, tetradecene, hexadecene, octadecene, and eico 50 ly from the practice of the present invention. When this Sene. Usually these compounds are prepared as mixtures is done, however, the rate of the fresh supply of hydrogen by the processes mentioned above. Such mixtures can be bromide to the system must in any event be sufficient to used directly in this process. Pure olefins also find perfect establish and maintain the turbannular film flow. application according to the present invention. A horizontal or a slightly inclined reaction vessel may So far as the gaseous hydrogen bromide reactant is require an adjustment in the velocity of the hydrogen concerned, there are no special limitations such as source, bromide as compared for example to a vertical unit. A temperature, etc. The hydrogen bromide, for example, rising film process as described above and which repre can be prepared when and where needed, e.g. via a well Sents a preferred embodiment of the present process re known bromine burning process, and used directly. Any quires possibly the greatest velocity since it propels, car convenient source can be used. As with the olefin reactant, 60 ries and maintains the olefin up through the reaction zone no special precautions are necessary such as cooling or as an annular film. In a modification wherein a falling heating. It can be kept at room temperature and used in film of olefin is used instead of a rising film, the velocity that condition. requirement will be determined in part by whether the In the preferred embodiment of the present invention, gaseous hydrogen bromide is passed concurrently or the gaseous hydrogen bromide should be added to the 65 Countercurrently. Best reaction results are obtained when System at a 5 molar percent to 20 molar percent over the the olefin film is in a turbulent state and this fact can be stoichiometric amount, the excess being necessary be used as a guide in favoring any given velocity rate for the cause of the solubility of the hydrogen bromide in the gaSeous reactant. alkyl bromide reaction product. FIGURE 1 depicts the hydrogen bromide inlet tube As has been mentioned previously, the present process 70 35, as being disposed centrally within the vertical reaction does not require the presence of any ingredients other chamber 13. Variations on this apparatus structure can than hydrogen bromide, alpha olefins, and a free radical be employed without departing from the spirit of the initiator as described hereinafter. Materials including Sol present invention. Vents, driving or inert carrying gases, while not neces A Suitable rate of addition of the organic olefin re Sary, can be used. For example, the hydrogen bromide 75 actant can be fairly easily determined. It will be de 3,396,204 5 6 pendent to some extent, of course, on the velocity of the formation that is necessary to catalyze the free radical ad hydrogen bromide addition rate. So far as the rising film dition should be used. Accordingly, it has been found process is concerned, the rate of olefin addition can vary that about 0.005 mole percent to about 5.0 mole per between about 25 pounds per hour to about 200 pounds cent of ozone when added to the olefin gives consistently per hour. A preferred rate of addition found especially good results in the practice of the present invention. It suitable for rising film reactions described herein is from is preferred to use from about 0.01 mole percent to about about 50 to about 150 pounds per hour. 0.6 mole percent of ozone. It is to be appreciated that the The present process is not encumbered by any critical olefin converted to ozonide is essentially lost to the de requirements for conducting the novel process under sired alkyl monobromide reaction product emphasizing pressure.
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