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Analysis of Matte Finish Impact on Cotton Fabric Mechanical and Comfort Characteristics

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Analysis of Matte Finish Impact on Cotton Fabric Mechanical and Comfort Characteristics International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 ANALYSIS OF MATTE FINISH IMPACT ON COTTON FABRIC MECHANICAL AND COMFORT CHARACTERISTICS RAJESHKUMAR S1, SHREE LALITHA G2, SWETHA S3, BARATH KUMAR B4, MUHIL T5 1,2- Assistant professors - Department of Textile Technology, Bannari Amman Institute of Technology, Sathyamangalam- 638401. 3,4,5–Students - Department of Textile Technology, Bannari Amman Institute of Technology, Sathyamangalam- 638401. ----------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Printing on textile surfaces is feasible Textile shaped by weaving could be a plain-woven exploitation either direct or transfer technique. Within the material. Plain-woven material is usually made on a loom direct technique design is transferred to films and then and created on several threads, plain-woven on warp or transferred to screens, once then the transfer to textiles is thread. The kind of weave on plain-woven materials distributed. To use the matte ink to the fabric, heat pressure influence their thermal insulation properties[8]. Two or is employed. Completely different environmental influences additional threads that interlace at right angles to at least will have an effect on such material. A number of them area one another; manufacture a plain-woven material. Plain- unit rubbing, washing, heat, tearing, moisture, washing, etc. woven material solely stretches diagonally in bias direction. During this study, associate analysis of the impact that Plain-woven material will be made from hand loom to loom. tearing, bursting, stiffness, rubbing and laundry has on the Fibres of a plain-woven material area unit wound in such print are done. Within the given analysis, 2 differing types of the way that they produce criss- cross patterns. Plain-woven cotton material were used as a printing medium. Each materials area unit typically used for stitching and their materials area unit 100% cotton, however, they disagree edges got to be finished properly, since they unravel simply. within the structure of the material. The primary material Shirt, trousers and jeans will be created from plain-woven could be a reactive dyed plain-woven material and therefore material. plain- woven material is relatively thick, the alternative could be a reactive dyed warp knitted fabric. attributable to the utilization of 2 or additional yarns. Both the knit and plain- woven materials area unit coated with KeyWords: tearing, bursting, rubbing, washing, reactive dye before printing. directprinting, textile, materialstrength Matte finishes have a really rough nonetheless shiny feel. 1. INTRODUCTION After they area unit used over completely different surface they have an inclination to alter the characteristics of their Knit material is made by exploitation one set of yarn by various. Here we've used the matte end as textile printing interloping. Knit material is versatile, and may be without material to be told their characteristics over completely delay used for constructing little items, creating it ideal for different materials thanks to their variations in structure socks and hats. Knit material is additional sturdy. These and properties. Print paste containing an artificial material materials will be as skinny as mesh or as thick as slipover [9] fleece. Attributable to the symmetry of yarns on either side or a pigment emulsion shows smart suitability . of knit material, they curl a touch on the sides. It is MATERIALS AND METHODOLOGY recommended that the form of the unwoven loop is 1.1 [5] decided by minimum energy conditions . Knit material In this project work reactive dyes, organic matte ink, knitted is created from single color yarn, however there area unit and woven fabric are used. The woven and knitted fabrics ways in which to figure in multiple colours; whereby, yarns were first dyed using reactive dye. The recipe used for will be bleached to supply multi color product. Knit dyeing is reactive dye-0.5%, Nacl(GPL)-30, Na2Co3(GPL)- material was earlier hand woven; but, currently it's made 10,M:Lratio1:50. with textile machine or flat textile machine. T-shirt, polo shirt, inner wear or leggings will be made of knit material. © 2020, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 5842 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 6 0 4 Before 0 printing After printing Fig (a): Chemical structure of a reactive dye Woven fabric Knitted fabric Take the specified quantity of chemical and water Figure 1: Tearing strength value of before and after samples required and let it boil at a temperature of 120C.Then add the specified quantity of reactive dye to the boiling water From the figure 1 we can see that the tearing strength of so wet the material and place it into boil. Let it boil for both the fabrics increase after printing. The tearing ten min. Then add the salt NaCl once ten minutes so let it strength of the knitted fabrics is better than the woven in boil. Nevertheless once ten minutes add Na2Co3 and both the times. blend it well and let it boil. Then finally once a complete Table 2: Shows the variation in bursting strength of forty min check if the material has been equally of the fabrics before and after printing bleached, if thus take it out build a chilly wash and let it Fabric Fabric to dry. If not leave it once more to boil till bleached Sample strength(KG)Before strength(KG)After equally. Once the materials area unit bleached they're particulars printing printing stirred over for printing functions. Here organic matte Woven fabric 5.2 6.5 end inks are used for getting higher customary and grade. Knitted fabric 5.63 6.9 The most necessary auxillaries area unit thickening agents. Printing paste unremarkably contains 40-70% material solution[6,7]. The printing paste is ready exploitationwater, thickener, binder, urea and ammonia. Then the organic matte clear is mixed with the pigment paste. The screen should be created using 100’s mesh. Then set the screen on the printer so place the fabric’s equally on the palettes. Then begin printing and provide three strokes and a couple of rounds of the PV matt clear then place it underneath the flashing unit for it to dry. Figure 2: Bursting strength value of before and after Afterward provide three strokes and a couple of rounds samples of PV matte clear. Then finally cure at the temperature of From the figure2 we can assume that the bursting strength 180C at a temporal order of ninety seconds. of both woven and knitted fabrics have increased drastically. However the bursting strength of the knitted 2. RESULTS AND DISCUSSIONS fabrics is higher than that of the woven before and after printing. Table 1: Shows the variation in the tearing strength of the fabrics before and after printing Table 3: shows the results of dry and wet rubbing on both Fabric Fabric the fabrics Sample Sample printing printing Dry rubbing Wet rubbing particulars Woven fabric 33 42 CC CS CC CS Knitted fabric 34 45 Woven fabrics 3 2/3 3 3/4 Knitted fabrics 3 2/3 4 4/5 © 2020, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 5843 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 CC-Colour Change CS-Colour Staining C C C C C Woven fabric Kniited fabric C Figure 4: Washing fastness values of before and after samples Woven fabric Kniited fabric From figure 4 it is shown that the washing fastness of the knitted fabric is higher than that of the woven fabric. This is Figure 3.1: Dry rubbing fastness value of before and due to the structural characteristics of the knitted fabrics. As after samples we had discussed before due to the higher weight of the knitted fabric it provides higher penetration of the ink into the fabric. Due to this greater part of the ink remains still during the washing process. C Table 5: Shows the variation in air permeability of the C fabrics before and after printing C Sample Fabric air Fabric air Woven fabric Kniited befrore printing printing fabric Woven fabric Figure 3.2: Wet rubbing fastness values of before and 395 after samples Knitted fabric 380 From figure3.1 and figure3.2 we can see that both the 40 fabrics provide good rubbing fastness. However it can be 360 3200 seen that a change in colour increases with the number 28 of repitations. Average human eye sees the samples 024 Before 020 identical, but there is changes on the fabric when we 16 priniting 120 notice it under the fastness scale. By compering these 08 04 After printing materials ,it has been shown that the material 2(knitted 0 0 fabric) provides better rubbing fastness than the Woven fabric Knitted material 1(woven fabric).Higher fabric weight can help fabric the colour to go deeper into the structure, leaving a Figure 5: Air permeability values of before and after smaller layer of paint on the surface that can be samples damaged. Table 4: shows the variation in washing fastness between From Figure 5 we can notice that the air permeability of the knitted and woven fabrics after printing both the fabrics decrease drastically after the printing process. This is caused due to the peneteration of the inks Sample particulars CC CS into the pores of the fabric, the inks fill up the air gaps of the fabric and form a compact structure allowing them to stay Woven fabrics 3/4 4 on the fabric firmly.
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