Engineering Methods and Materials
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PAP 13 5 Engineering Methods and Materials BUREAU OF RECLAMATION HYDRAULIC LABORATORY OFFICE FILE COPY WHEN BORROWED RETURN PROMPTLY BUREAU OF RECLAMATION • ,, Engineering Methods and Materials ..,, ) United States Department of the Interior Bureau of Reclamation Commissioner's Office Denver, Colorado January 1960 ''Research is something that if you don't do it till you have to its too late. " -- Charles F. Kettering CONTENTS INTRODUCTION . 1 ORGANIZATION FOR RESEARCH 5 RESEARCH PERSONNEL . 9 Q FACILITIES FOR RESEARCH 13 Concrete Laboratory . 14 Earth Laboratory 16 Hydraulic Laboratory . 16 Chemical Engineering Laboratory 16 Technical Engineering Analysis 18 Electronic Computers . 21 Alternating Current Network Analyzer 21 Laboratory Shops and Services . 23 RESEARCH ACCOMPLISHMENTS 27 CURRENT RESEARCH 65 Concrete Research . 66 Cement and Pozzolan Research 78 Earth Materials Research . 84 Hydraulic Research. 94 Structural Research . 113 Bituminous Research . 122 Special Techniques Research 127 Coatings and Corrosion Research 135 Rock Foundations Research . 142 Riprap Research ...... 144 Evaporation Reduction Research 147 Plastics Research . 149 Sedimentation Research . 151 Weed Control Research . 160 Water Measurement Research 162 Lower-Cost Canal Lining Research 169 FUTURE RESEARCH . 173 GENERAL BENEFITS 183 ' 0 .. P-XD-4 Bureau of Reclamation research facilities are housed in the Denver Federal Center, situated in the eastern foothills of the Rocky Mountains. • INTRODUCTION ' This is a report on research--past, present, and future--conducted by the Bureau of Reclamation in engineering methods and materials for the purpose of improving engineering practices in water resource development. The research is performed at the Engineering Center of the Commissioner's Office in Denver, Colorado, and is directed specifically towards improving the planning, design, construction, operation, and maintenance of Bureau projects in the 17 Western States. The results obtained, however, are usually applicable wherever engineering is practiced and are made available to the entire country and the world through published reports, manuals, and technical papers. The term "Research, " as used in this report, covers studies and investigations of many types relating to the better uses of engineering materials and the improvement of engineering methods and processes. The report is not concerned with research per formed in other fields of interest to the Bureau, such as river regulation and forecasting, flow hydrology, snowmelt, the utilization of water in cropping practices, and project economics. Engineering research at Denver was started about 30 years ago, because the answers to ma..riy unusual problems which the design and construction of Hoover Dam imposed could not be found in the textbooks or in the notebooks of experience. The benefits derived from this early research on Hoover were so profitable that it was ex tended to include all phases of Bureau activities. Research was used to solve numerous problems as they arose at Grand Coulee, Shasta, and Friant Dams, and as they continue to arise on Glen Canyon, Navajo, and Flaming Gorge Dams and the very newest projects. Today, in the face of rising prices and the fact that the "easy" projects have already been built, it is more important than ever that the tools of science be used to provide better planning, design, construction, and operation of engineering works at less cost . ... 1 " 'ie e4ea,zd.,' Engineering Methods and Materials ORGANIZATION FOR RESEARCH .. COMMISSIONER ASSISTANT COMMISSIONER AND CHIEF ENGINEER DESIGN ENGINEERING LABORATORIES ENGINEERING DAMS CANALS CONCRETE EARTH GEOLOGY STRUCTURAL AND CHEMICAL ELECTRICAL MECHANICAL HYDRAULIC ARCHITECTURAL ENGINEERING HYDRAULIC TECHNICAL MAPS, TR.AGINGS LABORATORY MACH IN ERY ENGINEERING ANALYSIS AND DRAWINGS SERVICES POWER OPERATIONS AND PROJECT INVESTIGATIONS IRRIGATION OPERATIONS GENERAL ENGINEERING Fl ELD ECONOMIC POWER OPERATIONS INVESTIGATIONS RESOURCES OPERATIONS ENGINEERING AUTOMATIC DATA MAINTENANCE HYDROLOGY PROCESSING ENGi NEERING DRAINAGE AND CONSTRUCTION ADMINISTRATIVE SERVICES GROUNDWATER ENGINEERING ; CONTRACT CONSTRUCTION BUDGET AND TECHNICAL ADMINISTRATION SUPERVISION CONTROL INFORMATION ESTIMATES AND EQUIPMENT INSTALLATION ACCOUNT I NG PERSONNEL ANALYSES AND INSPECTION SCHEDULES SPECIFICATIONS DUPLICATING STENOGRAPHIC AND REPORTS AND PROCUREMENT COMMUNICATIONS SAFETY PROPERTY AND RECORDS 4 ORGANIZATION FOR RESEAROI • The accompanying chart shows the organization of the Engineering Center. In the main, the research is performed in the Engineering Laboratories, but other compo nents of the Center, particularly the Design Division, actively participate. In fact, the close collaboration of design and laboratory branches is recognized as being vital to the efficient pursuit of the research. No division is occupied solely with research, including the Engineering Lab-,. oratories. Much testing work is devoted to the control of quality of construction mate rials and providing answers to problems peculiar to a specific job. This testing does not always contribute materially to the advancement of engineering knowledge; however, many research projects develop from questions th.at arise in the course of this type of test work, and the interweaving of such work with research is seen as a distinct advan tage. Some research is performed on project sites in cooperation with regional and project organizations. Some research is performed by colleges and universities, par ticularly when equipment and personnel for a special problem are not available in the Center. All such research comes under the technical direction of the Assistant Com missioner and Chief Engineer . .. 5 .. ';eeae,~,' Engineering Methods and Materials RESEARCH PERSONNEL RESEARCH PERSONNEL Of some 850 engineers, scientists, and subprofessional employees in the Engineering Center, about 175 spend one-third of their time, on the average, on re search problems, Some of these employees have been engaged in research since its inception in the Bureau; many have been awarded 10 or 20-year service pins, Turn over in research personnel has been comparatively low, indicating that they are a dedicated group with a high degree of interest in the work they are doing. This con clusion is supported by the fact that they participate extensively in the activities of professional societies, nationally and internationally. Offices held on the national level in professional societies range from "task force" worker to president. Included are numerous memberships on technical com mittees and chairmanships. Many are registered professional engineers. Nearly all are members of one or more of the professional societies listed below: American Chemical Society American Concrete Institute American Geological Institute American Geophysical Union American Institute of Chemical Engineers American Institute of Electrical Engineers American Society of Agricultural Engineers American Society of Civil Engineers American Society of Mechanical Engineers American Society of Metals American Society for Testing Materials American Standards Association American Water Works Association Geological Society of America Highway Research Board Instrument Society of America International Association for Bridge and Structural Engineering International Association for Hydraulic Research International Commission on Irrigation and Drainage International Commission on Large Dams International Conference on Large Electrical Systems National Association of Corrosion Engineers National Society of Professional Engineers Society of American Military Engineers U. S. Committee on Large Dams Weed Society of America Western Snow Conference World Power Conference Many technical papers authored by research personnel have been judged by national committees to be worthy of awards, honors, and prizes. Typical of these honors have been the James Laurie Prize (Twice) J. James R. Croes Medal Thomas Fitch Rowland Prize ( Twice) Collingwood Prize for Junior Members Arthur M. Wellington Prize John R. Freeman Fellowship awarded by the American Society of Civil Engineers, the Sanford E. Thompson Award (Three times) C. A. Hogentogler Award 9 awarded by the American Society for Testing Materials, the Wason Medal (Three times) awarded by the American Concrete Institute. The Fulbright Post Doctorate Award has also been received from the U. S. Department of State for study in France. Research personnel have been elected to honorary research organizations such as the Sigma Xi Research Society and the Chi Epsilon Civil Engineering National Honorary Fraternity. Many have received suggestions and superior performance awards under the Department of Interior Incentive Awards Program. ,. 10 ~ ~,' Engineering Methods and Materials FACILITIES FOR RESEARCH FACILITIES FOR RESEARCH The Engineering Center is housed in spacious 2-story buildings at the Denver Federal Center about 8 miles west of Denver, Colorado. Outdoor space nearby is used for large -scale testing of canal linings and hydraulic structures and for outside exposure of concrete, protective coatings, and other construction materials. The important ex perimental facilities of the Center are listed in the following pages. PX-D-19449 The 5 ,000,000-pound compression-tension loadj_ng Il'.achine testing a steel we ld in tension. 13 Concrete Laboratory The Concrete Laboratory has all the facilities of an aggregate processing plant, including automatic screening equipment, jaw crushers, ball