MILLER REVOLUTION REVOLUTION KEY FEATURES

Thank you for purchasing the Miller Revolution Harness. The Revolution is an all new Stand Up D-Ring and totally innovative harness engineered with seven (7) unique components and more Spring loaded D-Ring simplifi es snaphook con- than eleven (11) key product features. Your Miller Revolution harness was engineered nection. to meet or exceed all applicable OSHA, ANSI and CSA requirements and standards. Please carefully read the new Miller Harness Instruction manual to help you identify all Do not apply lubricants to the spring mechanism. of the various general warnings, inspection procedures and other helpful information. If dirt begins to collect inside the mechanism, use compressed air, a soft brush and/or warm water Please carefully read this supplemental Revolution Instruction manual. It contains with a mild detergent to clean it. special instructions, inspections and maintenance procedures that are unique to the Revolution Harness product line. Should you have any questions about your Miller Revolution Harness, please contact the Miller Customer Service at 800-873-5242. ErgoArmorTM Back Shield Preparing your harness for use: Semi-Flexible ErgoArmor back shield minimizes impact from sharp/heavy snap hooks and self-retracting lifelines. • Before you don (wear) the harness, you must read and understand the Miller Harness Instruction manual. The back shield also provides two locations for custom labels. • Although your harness is “ready-to-use,” sizing it the fi rst time will require The left for a company label, and the right for a high visibility some adjustments to ensure proper fi t. individual worker identifi cation label. Both may be purchased separately. Please contact your sales person or Miller customer Miller Revolution Key Features service for more information on company specifi c ID.

DualTechTM Webbing Miller’s new DualTech Webbing makes don- ning easy with two-sided contrasting colors Web Finials and textures. The webbing is engineered with Web Finials on all adjustable webbing ends pro- a shape-retention memory for a more comfort- vide a gripping surface for easier adjustment, in able fi t. In addition, the black outside and grey addition to providing a way to secure and orga- colored inside make identifying twisted nize the loose webbing with the integrated clip. when donning the harness easier.

PivotLinkTM Connection The PivotLink connection allows you a greater Cam freedom of movement while wearing your har- The Cam buckle allows easy one-hand adjust- ness than was previously available. By pivoting ment and release of shoulder straps. Their at the hip, there’s no pulling or tugging when non- design promotes proper snug fi t of the you bend. The PivotLink is designed to be “self- harness, and allows for easy adjustment to ac- cleaning,” but if dirt or debris begins to collect commodate seasonal . inside of the metal, use compressed air, a soft brush and/or warm water with a mild detergent to clean it. Check for free movement and make sure the PivotLink does not bind. Do not apply lubricants to the PivotLink mechanism.

Self-Contained Label Pack Integrated Accessory System The new self contained label pack encapsu- The integrated modular accessory system provides a wide lates labels minimizing damage and loss. It variety of options for attaching belts, tools, and accessories is conveniently located on the chest for easy to your Revolution harness. access, and it incorporates integrated pull- free lanyard rings for securing lanyards when not in use. 2 3 DONNING THE REVOLUTION WITHOUT BELT DONNING THE REVOLUTION WITH BELT

Hold harness If leg or Hold harness If leg or 1 by back D-ring. 2 chest straps 1 by back D-ring. 2 chest straps Shake harness to are buckled, Shake harness to are buckled, allow all straps to fall release straps and allow all straps to fall release straps and in place. unbuckle at this in place. unbuckle at this time. time.

Slip straps over Pull buckle Slip straps over Attach integral 3 shoulder so D- 4 portion of leg 3 shoulder so D- 4 waist belt. ring is located in the between legs ring is located in the Connecting belt middle of the back and connect to middle of the back fi rst ensures Pivot between shoulder opposite end of leg between shoulder Link is in the proper blades. strap. Repeat with blades. location. second leg strap.

Connect chest After all straps Pull buckle Connect 5 strap. The 6 have been 5 portion of leg 6 chest strap. shoulder strap buckled, tighten strap between legs The shoulder strap retainer (chest strap) webbing so that and connect to retainer (chest strap) must be positioned harness fi ts snug, opposite end of leg must be positioned in the mid-chest area but allows full range strap. Repeat with in the mid-chest 6” to 8” below the of movement. To second leg strap. area 6” to 8” below trachea but not below maximize comfort, the trachea but not the sternum. Fasten be sure to adjust the below the sternum. securely to keep harness so that the Fasten securely shoulder straps taut. PivotLink centers to keep shoulder are just outside of straps taut. your hipbone.

After all straps 7 have been buckled, tighten To remove harness, To remove harness, Miller Fall Protection webbing so that 8 reverse procedure. 7 release quick connect 8 recommends hanging the harness fi ts snug, or tongue . harness by back D-ring to help but allows full range it keep its shape when not in use and of movement. To Miller Fall Protection provide the worker with a starting maximize comfort, 9 recommends hanging the point when next attempting to put the be sure to adjust the harness by back D-ring to help it keep harness on. harness so that the its shape when not in use and provide PivotLink centers are the worker with a starting point when just outside of your next attempting to put the harness on. hipbone. 4 5 STEPS FOR ENSURING A SNUG FIT INSTALLING OPTIONAL ACCESSORIES

Steps for ensuring a snug fi t Connecting Accessories

The upper part D-ring pad (gray mesh) should Locate the Identify the be located approximately one (1) inch below the 1 fi gure “8” 2 green . (This should position the back D-ring in shaped composite attachment point on between the lower part of the shoulder blades.) attachment clip on the belt or harness the back of the ac- that will be used. Correct adjustment of the back D-ring pad will allow cessory. shoulder strap webbing (and optional pads) to be located further away from the neck.

Adjusting Cam Buckles

Unclip the web 1 end fi nial from the Place the widest Push the acces- webbing. 3 end of the fi gure 4 sory downward “8” over the green until you feel it snap connection button. into place.

Slide any 2 webbing keepers away from the buckle.

Miller integrated accessories have a weight limit of 25 lbs. when To remove, connected via the composite link. For loads heavier than 25 5 reverse procedure lbs., connecting to a belt via the tunnel loop is recommended by gripping 1” loop and for more even weight distribution. The combined weight of pulling upward. Pull webbing the harness user, and all attached tools and accessories 3 away from the should not exceed the maximum capacity of the fall protec- buckle (upward) tion system being used. to adjust tighter. Installing attachment points to belts.

To install the belt at- tachment clip onto a belt, Make sure the smaller circle of the fi g- ure “8” shape is at the and to the inside, Reposition then slide onto belt. 4 keepers and web end fi nial. To install the belt at- tachment clip onto a belt, simply slide on to the belt.

6 7 INSTALLING INSTALLING A SEAT PAD

Optional Shoulder Pads Optional Seat Pad

Optional harness shoulder pads are available. An optional harness seat pad is available. Please Please contact your sales person or Miller cus- contact your sales person or Miller customer tomer service for more information. service for more information.

Installing Shoulder Pads Installing Seat Pad

Turn the harness, 1 Make sure the fl at side so that the D-ring 1 is laying up on a fl at of the seat pad is fac- surface. ing towards the back of the harness, then attatch the two 2 Take one of the snap straps in the middle of shoulder pads and the butt strap. place your fi nger over the ®.

Lift up the webbing shoulder strap and Next thread the front 3 carefully slide the Velcro portion of the 2 snap retaining straps shoulder pad into the . at the front of the pad over the leg strap, under the butt strap, and in between the two tacks next to the pivot link. Make sure the seat pad adjustment strap goes under the harness Remove your fi nger and press the two webbing. 4 Velcro strips together. Thread the cinch- 3 through strap down through the slot in the D-ring, then cinch back through itself.

Finish by wrapping the other two sets 5 of Velcro around the shoulder strap webbing. Snap the two ends of 4 the buckle together.

8 9 AVAILABLE ACCESSORIES MATERIALS

Materials Specifi c to the Revolution Harness

PivotLink: TechWeb: Label Pack: Aluminum, Polyproplyene, , Polyproplyene, Santoprene Stainless Steel

Cell Phone Holders Open End Pliers & Tool Zippered Cylindrical (two sizes) Holder Utility Pouch

Pads (Belt, Shoulder, Back): Stand-up D-Ring Assembly: Cam-Buckle: Polyester, Nylon Steel, Stainless Steel, Santoprene Polyester, Nylon and Polyethylene Blend, Nylon

NOTES / NOTAS / NOTES

Multi-pouch Tool Bag Hammer Holder Water Bottle Holder

2 Pocket Nail & Tool Open Bolt and Bull Pin Pouch Bags

10 For more information or to purchase accessories, contact your Miller distributor or 11 Miller Customer Service at 1-800-873-5242. Miller Fall Protection Toll Free: 800-873-5242 Franklin, PA USA Fax: 800-892-4078

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