Asphalt Pavement Inspector's Manual
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ASPHALT PAVEMENT INSPECTOR'S MANUAL Prepared by Matthew Reckard, P.E. & John Ryer, P.E Alaska Department of Transportation & Public Facilities May 1990 Revised by Gary L. Eddy, P.E.; Alaska DOT/PF Statewide Design & Engineering Services Division Design & Construction Standards July 2002, Third Edition FOREWORD The information currently available on asphalt paving would fill a small library. Furthermore, DOT&PF's Alaska Construction Manual describes procedures for the Department's staff to use on all aspects of construction projects. This manual draws on the Alaska Construction Manual and other sources but does not attempt to replace them as a reference for official Department policy. It is intended to present portions of this information needed by laydown and asphalt plant inspectors in a convenient form. It also presents information of value to paving materials inspectors. Material test procedures are so detailed, however, and test requirements so variable between projects, that this manual presents only rather general information about them. More information on asphalt and paving is available in the publications listed in Appendix F (Further Reading). Many of these are available at your construction project office or the regional materials office. A copy of the Alaska Construction Manual should also be at the project office. The Alaska Transportation Technology Transfer Center can provide a wealth of videotapes and publications dealing with paving and other transportation issues. Their address and phone number are listed in Appendix F. Many individuals and agencies assisted in the preparation of this manual by reviewing draft versions and by making photographs and figures available. Ed Schlect of the Asphalt Institute is notable in this regard. Nicole Greene and Sheree Warner spent many hours preparing the text for publication. The authors appreciate and acknowledge this help. _____________________________________________________________________ The third revision of this manual was accomplished with the help of Myles A. Comeau, Paving Inspector for Northern Region for reviewing the manual for changes and recommendations. Jack Phipps, Transportation Maintenance Manager for Northern Region added the section on Necessities for a Successful High Float Project that was presented at the Asphalt Summit in 1997. R. Scott Gartin, Statewide Materials, Pavement Management Engineer for his paper on Pavement and Surface Treatments used in Maintenance, Rehabilitation, and construction. John S. Ball, III for his article Like Night and Day courtesy The Asphalt Contractor. Gary L. Eddy, P.E., Construction Standards Engineer, for reformatting, making corrections, printing and placing the Manual on the ADOT & PF Design & Construction Standards Home Page. Readers should consult the Asphalt Institute MS-19, a Basic Emulsion Manual for information regarding High Float and Chip Seal surface treatments. In October 2001, the “Asphalt Surface Treatment Guide” by Robert L. McHattie, P.E. was completed for the Department. This is not a Design Guide, it covers materials selection and quality, construction methods, and troubleshooting three types of asphalt surface treatments used in Alaska. III Table of Contents 1. BACKGROUND ......................................................................................................................................................... 1 1.1. HOT ASPHALT CONCRETE PAVING: A BRIEF DESCRIPTION ................................................................................ 2 1.2. AIRPORT, HIGHWAY, AND MARINE FACILITY PAVEMENTS................................................................................. 2 1.3. SAFETY ............................................................................................................................................................... 3 1.3.1 Safety Equipment Checklist............................................................................................................................ 3 1.3.2 Safety on the Paving Project.......................................................................................................................... 4 1.3.3 Documenting Accidents ................................................................................................................................. 7 1.4. PLANS AND SPECIFICATIONS ............................................................................................................................... 7 1.4.1 Airport Projects ............................................................................................................................................. 7 1.4.2 Highway Projects........................................................................................................................................... 7 1.5. TRAFFIC CONTROL .............................................................................................................................................. 8 1.5.1 Air Traffic Control......................................................................................................................................... 8 1.5.2 Air Traffic Control Checklist ......................................................................................................................... 8 1.5.3 Avoiding Accidents ........................................................................................................................................ 8 1.5.4 Highway Traffic Control................................................................................................................................ 8 1.5.5 Highway Traffic Control Checklist................................................................................................................ 9 2. GENERAL GUIDELINES FOR THE INSPECTOR ................................................................................................ 11 2.1. INTRODUCTION.................................................................................................................................................. 12 2.2. ASPHALT PAVING INSPECTION .......................................................................................................................... 12 2.3. GENERAL RESPONSIBILITIES OF THE INSPECTOR ............................................................................................... 12 2.4. RECORD KEEPING.............................................................................................................................................. 12 2.5. AUTHORITY OF THE INSPECTOR......................................................................................................................... 13 2.6. RELATIONSHIP WITH THE CONTRACTOR............................................................................................................ 14 3. MATERIALS............................................................................................................................................................. 15 3.1. RESPONSIBILITIES OF THE MATERIALS INSPECTOR............................................................................................ 16 3.1.1 Materials Testing Requirements .................................................................................................................. 16 3.1.2 Test Categories ............................................................................................................................................ 16 3.1.3 Testing Procedures ...................................................................................................................................... 16 3.1.4 When toTest ................................................................................................................................................. 17 3.2. BRIEF DESCRIPTION OF TESTS........................................................................................................................... 17 3.2.1 Acceptance Testing ...................................................................................................................................... 17 3.2.2 Quality Requirements and Documentation.................................................................................................. 22 3.2.3 Check Marshall Tests................................................................................................................................... 22 3.2.4 Materials Handling...................................................................................................................................... 23 3.3. MARSHALL MIX DESIGN: AN OVERVIEW............................................................................................. 23 3.3.1 Marshall Method ......................................................................................................................................... 24 3.3.2 The Mix Design Report................................................................................................................................ 24 3.4. THE 0.45 POWER CHART................................................................................................................................... 26 4. ASPHALT PLANT.................................................................................................................................................... 31 4.1. INTRODUCTION.................................................................................................................................................. 32 4.2. BATCH