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Scp Expansion / Azerbaijan and Georgia Onshore GEORGIA SCP EXPANSION / Black Sea Caspian Sea Turkey AZERBAIJAN AZERBAIJAN AND GEORGIA Syria Iran ONSHORE Iraq THE EXISTING SOUTH CAUCASUS PIPELINE EXPORTS GAS FROM THE CASPIAN SEA SHAH DENIZ FIELD STARTING FROM THE SANGACHAL TERMINAL (NEAR BAKU, AZERBAIJAN) THROUGH GEORGIA UP TO THE TURKISH BORDER. THE 690-KILOMETER PIPELINE INCLUDES A 442-KILOMETER SECTION IN AZERBAIJAN AND A 248-KILOMETER SECTION IN GEORGIA. THE EXPANSION OF THE SOUTH CAUCASUS PIPELINE INVOLVES THE LAYING OF NEW PIPELINE ACROSS AZERBAIJAN AND THE CONSTRUCTION OF TWO NEW COMPRESSOR STATIONS IN GEORGIA. THIS TRIPLES THE GAS VOLUMES EXPORTED THROUGH THE PIPELINE TO OVER 20 BILLION CUBIC METERS PER YEAR. EPC CONTRACTOR: CB&I / END USER: SOUTH CAUCASUS PIPELINE COMPANY / A JV BETWEEN: BP (OPERATOR), STATOIL, TOTAL, LUKOIL, NICO, TPAO, SOCAR MV AND LV SWITCHGEAR > Seismic Design Code: In addition, Skema’s Switchgear was ASCE 7/IBC 2000 successfully tested for seismic loads in Skema’s Intelligent Power Motor Con- compliance with IEC 60068-3-3 (1 g). trol Centers were designed to deal with The robustness of the modules was The incomers, the bus-ties and the ACB seismic loads at the following levels: tested in relation to the following feeders of the PMCCs and the cells of structural aspects: the MV switchgear are equipped with > Earthquake-proof construction: protection relays configured accord- Zone 4 > Resistance and stability for ing to the IEC 61850 communica- > Peak Horizontal Ground individual modules tion protocol. Goose signals are used Acceleration: 0.83g > Ground anchors by the PMCCs to exchange informa- > Peak Vertical Ground > Links between modules (bolts) tion, and by the MV cells to exchange Acceleration: 0.59g > Internal links to modules (rives) information and provide protection. PACKAGED SUBSTATION Switchgear, a 10/0.42 kV Trans- The units are installed indoor on a former, LV electrical switchgear, dedicated Module adjacent to the Skema supplied for the Project a 400V Motor Control Centers, CDAS and substation building and provide sup- Modular Primary Substation, a pre- PMS cabinets and LV distribution ply and recirculate air flow from/to fabricated, modular enclosure inclu- boards the electrical room. sive of all external appurtenances and walkways, access ways and stairways. > The HVAC module (dimensions = The transformer room is provided 8,000 mm (L) x 4,000 mm (W) x with 2 exhaust fans (1 duty, 1 stand- The Packaged Substation is designed 3,500 mm (H) - weight 19,000 kg), by) and fresh air intake. A temper- for extreme outdoor conditions (-34°C used for conditioning and pressur- ature transmitter will be monitoring /+38°C) and incorporates the require- ization of the substation the room temperature which will be ments for seismic, wind, snow and ice kept within the design limits through loading, elevated at a typical 1,800 HVAC SYSTEM the duty fan started by the HVAC Lo- mm to underside of steel above site cal Control Panel. When the fans are grade on a steel support frame. The HVAC system consists of 2 pack- not operating, a non-return damper aged air conditioning units suitable isolates the indoor from the outdoor. The Packaged Substation is composed for overpressure, cooling and heat- A static electric heater in the trans- of two Modules: ing control during summer and winter former room keeps the room at +5°C conditions. The 2 redundant automat- during winter, in case the transform- > The Modular Primary Substation ic units (1 duty, 1 standby) are capa- er is not running. (32,000 mm (L) x 4,000 mm (W) ble also of automatic changeover with x 3,500 mm (H) - weight 71,790 programmable timetable and a manu- The fresh air intake for the HVAC kg), designed to house MV 10kV al mode is available for maintenance. units and the transformer room has been installed on the roof of the HVAC outdoor, and the filters included in the module and of the substation, and it HVAC packaged units ensure suitable “The construction site manager has asked has been realized with materials, di- indoor ambient conditions. us to thank Skema for the way in which you mensions and welding length suita- have shipped and provided packing and as- sembly documentation for the Modular Sup- ble to prevent any gas from entering FIRE & GAS SYSTEM port Frame. The site team were impressed the substation. with the individual marking of each piece of the frame, identifying the container it is in The Fire & Gas System has been de- and where it is located within it. The level The constant overpressure of the signed to prevent the presence of gas of detail Skema has provided has simplified the site assembly of the sub-frame and is building prevents entry of any airborne and fire (by means of detectors) inside much appreciated.” contaminants that should be present the substation. Procurement, Engineering & Construction SOLUTIONS DELIVERED PACKAGED SUBSTATION Skema acted as an EPC contractor for the solutions de- livered, managing, coordinating and monitoring every MV 10 KV SWITCHGEAR (81 COLUMNS) aspect of the project: detailed design, project manage- ment, scheduling, procurement and expediting, QA/HSE management, documentation, fabrication, all multidisci- INTELLIGENT POWER MOTOR CONTROL CENTERS plinary installation activities (architectural, mechanical, (409 COLUMNS, 1,201 DRAWERS) E&I, HVAC, etc.), and testing and pre-commissioning at Skema’s facilities. DISTRIBUTION BOARDS (4 COLUMNS) 26 LOCAL CONTROL PANELS EPC CONTRACTOR: CB&I / END USER: SOUTH CAUCASUS PIPELINE COMPANY / A JV BETWEEN: BP (OPERATOR), STATOIL, TOTAL, LUKOIL, NICO, TPAO, SOCAR.
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